Carbon nanotube-based mixed-matrix membranes with supramolecularly engineered interface for enhanced gas separation performance

Nano-enabled gas separation membranes: Advancing sustainability in the energy-environment Nexus

Gas separation membranes serve as crucial to numerous industrial processes, including gas purification, energy production, and environmental protection. Recent advancements in nanomaterials have drastically revolutionized the process of developing tailored gas separation membranes, providing unreachable levels of control over the performance and characteristics of the membrane. The incorporation of cutting-edge nanomaterials into the composition of traditional polymer-based membranes has provided novel opportunities. This review critically analyses recent advancements, exploring the diverse types of nanomaterials employed, their synthesis techniques, and their integration into membrane matrices. The impact of nanomaterial incorporation on separation efficiency, selectivity, and structural integrity is evaluated across various gas separation scenarios. Furthermore, the underlying mechanisms behind nanomaterial-enhanced gas transport are examined, shedding light on the intricate interactions between nanoscale components and gas molecules. The review also discusses potential drawbacks and considerations associated with nanomaterial utilization in membrane development, including scalability and long-term stability. This review article highlights nanomaterials' significant impact in revolutionizing the field of selective gas separation membranes, offering the potential for innovation and future directions in this ever-evolving sector.

Insights into Cis-Amide-Modified Carbon Nanotubes for Selective Purification of CH4 and H2 from Gas Mixtures: A Comparative DFT Study

Among a plethora of mixtures, the methane (CH4) and hydrogen (H2) mixture has garnered considerable attention for multiple reasons, especially in the framework of energy production and industrial processes as well as ecological considerations. Despite the fact that the CH4/H2 mixture performs many critical tasks, the presence of other gases, such as carbon dioxide, sulfur compounds like H2S, and water vapor, leads to many undesirable consequences. Thus purification of this mixture from these gases assumes considerable relevance. In the current research, first-principle calculations in the frame of density functional theory are carried out to propose a new functional group for vertically aligned carbon nanotubes (VA-CNTs) interacting preferentially with polar molecules rather than CH4 and H2 in order to obtain a more efficient methane and hydrogen separations The binding energies associated with the interactions between several chemical groups and target gases were calculated first, and then a functional group formed by a modified ethylene glycol and acetyl amide was selected. This functional group was attached to the CNT edge with an appropriate diameter, and hence the binding energies with the target gases and steric hindrance were evaluated. The binding energy of the most polar molecule (H2O) was found to be more than six times higher than that of H2, indicating a significant enhancement of the nanotube tip's affinity toward polar gases. Thus, this functionalization is beneficial for enhancing the capability of highly packed functionalized VA-CNT membranes to purify CH4/H2 gas mixtures.

Tuning MOF/polymer interfacial pore geometry in mixed matrix membrane for upgrading CO2 separation performance

The current paradigm considers the control of the MOF/polymer interface mostly for achieving a good compatibility between the two components to ensure the fabrication of continuous mixed-matrix metal-organic framework (MMMOF) membranes. Here, we unravel that the interfacial pore shape nanostructure plays a key role for an optimum molecular transport. The prototypical ultrasmall pore AlFFIVE-1-Ni MOF was assembled with the polymer PIM-1 to design a composite with gradually expanding pore from the MOF entrance to the MOF/polymer interfacial region. Concentration gradient-driven molecular dynamics simulations demonstrated that this pore nanostructuring enables an optimum guided path for the gas molecules at the MOF/polymer interface that decisively leads to an acceleration of the molecular transport all along the MMMOF membrane. This numerical prediction resulted in the successful fabrication of a [001]-oriented nanosheets AlFFIVE-1-Ni/PIM-1 MMMOF membrane exhibiting an excellent CO2 permeability, better than many MMMs, and ideally associated with a sufficiently high CO2/CH4 selectivity that makes this membrane very promising for natural gas/biogas purification.

Stochastic model for the transfer of gaseous particles in polymer-carbon-nanotube nanocomposites with interfacial regions

In this work, a stochastic model of gaseous transfer in polymer-carbon-nanotube (CNT) nanocomposites is presented. The model takes into account interfacial areas, i.e., polymer depletion regions. The local regime of transport is controlled by the density of the polymer. In a dense polymer, this regime corresponds to the ordinary diffusion, while in free volume regions, it corresponds to the ballistic transport. The introduction of a free volume and/or a depleted polymer layer near to a CNT wall leads to the emergence of anomalous diffusion. We have demonstrated how the anomalous diffusion regime changes in the presence of nanotubes for different distributions of polymer density. The presented approach allows us to describe the threshold effect in the diffusion coefficient as a function of CNTs density in polymer-CNT nanocomposites.

Amidoxime Modified UiO-66@PIM-1 Mixed-Matrix Membranes to Enhance CO2 Separation and Anti-Aging Performance

Mixed matrix membranes (MMMs) generally have some fatal defects, such as poor compatibility between the two phases leading to non-selective pores. In this work, PIM-1 was chosen as the polymer matrix, and UiO-66 modified with amidoxime (UiO-66-AO) was used as the filler to prepare the MMMs. In the MMMs, the amino and hydroxyl groups on UO-66-AO form a rich hydrogen bond network with the N and O atoms in the polymer PIM-1 chain to improve the compatibility between the polymer matrix and the filler. In addition, the selective adsorption of CO2 by the amidoxime group can promote the transport of CO2 in the membrane, which enhances the gas selectivity. The CO2 permeability and CO2/N2 selectivity of UiO-66-AO@PIM-1 MMMs are increased by 35.2% and 45.2% compared to pure PIM-1 membranes, reaching 7535.5 Barrer and 26.9, surpassing the Robeson Upper Bound (2008) and close to the 2019 Upper Bound. After 38 days of the aging experiment, the CO2 permeability is approximately 74% of the original. The results show that the addition of UiO-66-AO has an obvious effect on improving the aging properties of the membrane. The UiO-66-AO@PIM-1 MMMs have a bright prospect for CO2 separation in the future.

Environmental remediation through various composite membranes moieties: Performances and thermomechanical properties

Pollution harms ecosystems and poses a serious threat to human health around the world through direct or indirect effects on air, water, and land. The importance of remediating effluents is paramount to reducing environmental concerns. CO₂ emissions are removed efficiently and efficaciously with mixed matrix membranes (MMMs), which are viable replacements for less efficient and costly membranes. In the field of membrane technology, MMMs are advancing rapidly due to their good separation properties. The selection of filler to be incorporated in mixed matrix membranes is very considered very important. There has been considerable interest in MOFs, carbon nanotubes (CNTs), ionic liquids (ILs), carbon molecular sieves (CMSs), sulfonated fillers (SFs), and layered silicates (LSs) as inorganic fillers for improving the properties of mixed matrix membranes. These fillers promise superb results and long durability for mixed matrix membranes based on them. The purpose of this review is to review different fillers used in MMMs for improving separation properties, limitations, and thermomechanical properties for environmental control and remediation.

Preparation of Pebax 1657/MAF-7 Mixed Matrix Membranes with Enhanced CO2/N2 Separation by Active Site of Triazole Ligand

Fillers play a critical role in the performance of mixed matrix membranes (MMMs). Microporous metal azolate frameworks (MAFs) are a subclass material of metal-organic frameworks (MOFs). Due to the uncoordinated nitrogen of the organic ligands, MAF-7 (SOD-[Zn(mtz)₂], Hmtz = 3-methyl-1,2,4-triazole, window: d = 0.34 nm) shows excellent CO₂ adsorption performance. In this work, Pebax 1657/MAF-7 MMMs were prepared by a sample solution casting method with MAF-7 particles as fillers for the first time. By means of X-ray diffraction (XRD), scanning electron microscope (SEM), infrared radiation (IR), and thermogravimetry (TG), the compositional and structural properties of the mixed matrix membrane with different filler content were analyzed. The results show that the compatibility of MAF-7 and Pebax is good with a filler content of 5 wt.%. The pure gas testing showed that mixed matrix membrane has a high ideal CO₂/N₂ selectivity of 124.84 together with a better CO₂ permeability of 76.15 Barrer with the optimized filler content of 5 wt.%. The obtained membrane showed 323.04% enhancement in selectivity of CO₂/N₂ and 27.74% increase in the permeability of CO₂ compared to the pristine membrane at 25 °C and 3 bar. The excellent separation performance may be due to the ligands that can afford a Lewis base active site for CO₂ binding with the uniform dispersion of MAF-7 particles in Pebax and the favorable interface compatibility. The obtained membrane overcomes the Robeson's upper bound in 2008 for CO₂/N₂ separation. This work provides a new strategy by utilizing MAFs as fillers with triazole ligand to enhance the gas separation performance of mixed matrix membranes.

Hybrid organic-inorganic membranes based on sulfonated poly (ether ether ketone) matrix and iron-encapsulated carbon nanotubes and their application in CO2 separation

The need to reduce greenhouse gas emissions dictates the search for new methods and materials. Here, a novel type of inorganic–organic hybrid materials Fe@MWCNT-OH/SPEEK (with a new type of CNT characterized by increased iron content, 5.80 wt%) for CO₂ separation is presented. The introduction of nanofillers into a polymer matrix has significantly improved hybrid membrane gas transport (D, P, S, and α_CO2/N2), and magnetic, thermal, and mechanical parameters. It was found that magnetic casting has improved the alignment and dispersion of Fe@MWCNT-OH carbon nanotubes. At the same time, CNT and polymer chemical modification enhanced interphase compatibility and membrane CO₂ separation efficiency. The thermooxidative stability, and mechanical and magnetic parameters of composites were improved by increasing new CNT loading. Cherazi's model turned out to be suitable for describing the CO₂ transport through analyzed hybrid membranes. The comparison of the transport and separation properties of the tested membranes with the literature data indicates their potential application in the future and the direction of further research.

Fe@MWCNT-OH/SPEEK hybrid membranes for CO₂ separation! Significant improvement of hybrid membrane's gas transport, magnetic, thermal, and mechanical parameters. Enhancement of interphase compatibility after CNT and polymer chemical modification.

Applications of Polymeric Membranes with Carbon Nanotubes: A Review

Nanomaterials have been commonly employed to enhance the performance of polymeric membrane materials that are used in several industrial applications. Carbon nanotubes (CNTs) have gained notable attention over the years for use in membrane technology due to their anti-biofouling properties, salt rejection capability, exceptional electrical conductivity, and mechanical properties. This paper aims to discuss some of the recent applications of CNTs in membrane technology and their effect on a larger scale. The paper reviews successful case studies of incorporation of CNTs in membranes and their impact on water purification, desalination, gas separations, and energy storage, in an effort to provide a better understanding of their capabilities. Regarding the future trends of this technology, this review emphasizes improving the large-scale production processes and addressing environmental and health-related hazards of CNTs during production and usage.

A polyimide/poly(N-vinylimidazole) membrane for CO2/CH4 separation with high selectivity and permeability

Membranes with both good permeation and selectivity are highly desired for gas separations. In this study, we synthesized a new 6FDA-type polyimide copolymer 6FDA-BDTA-ODA, and then an organic polymer of poly ( N-vinylimidazole) was doped into the polyimide to prepare mixed matrix membranes (MMMs). We also studied the effect of poly ( N-vinylimidazole) contents on the separation performance of MMMs. The results showed that the ideal selectivity for CO2/CH4 was improved by adding the poly ( N-vinylimidazole) filler. The ideal selectivity reached 63.5 with 6 wt% poly ( N-vinylimidazole) loading with the permeability of 29.2 Barrer. The highly permeable MMMs showed a considerably enhanced performance for CO2/CH4 that close to the 2008 Robeson upper-bound. The gas separation performance of the prepared MMMs for CO2/CH4 was improved compared to that of the pure polymer membrane, indicating that the copolyimide/poly ( N-vinylimidazole) MMMs have promising applications in CO2/CH4 gas separation.

The State-of-the-Art Functionalized Nanomaterials for Carbon Dioxide Separation Membrane

Nanocomposite membrane (NCM) is deemed as a practical and green separation solution which has found application in various fields, due to its potential to delivery excellent separation performance economically. NCM is enabled by nanofiller, which comes in a wide range of geometries and chemical features. Despite numerous advantages offered by nanofiller incorporation, fabrication of NCM often met processing issues arising from incompatibility between inorganic nanofiller and polymeric membrane. Contemporary, functionalization of nanofiller which modify the surface properties of inorganic material using chemical agents is a viable approach and vigorously pursued to refine NCM processing and improve the odds of obtaining a defect-free high-performance membrane. This review highlights the recent progress on nanofiller functionalization employed in the fabrication of gas-separative NCMs. Apart from the different approaches used to obtain functionalized nanofiller (FN) with good dispersion in solvent and polymer matrix, this review discusses the implication of functionalization in altering the structure and chemical properties of nanofiller which favor interaction with specific gas species. These changes eventually led to the enhancement in the gas separation efficiency of NCMs. The most frequently used chemical agents are identified for each type of gas. Finally, the future perspective of gas-separative NCMs are highlighted.

A Molecular Simulation Study of Silica/Polysulfone Mixed Matrix Membrane for Mixed Gas Separation

Polysulfone-based mixed matrix membranes (MMMs) incorporated with silica nanoparticles are a new generation material under ongoing research and development for gas separation. However, the attributes of a better-performing MMM cannot be precisely studied under experimental conditions. Thus, it requires an atomistic scale study to elucidate the separation performance of silica/polysulfone MMMs. As most of the research work and empirical models for gas transport properties have been limited to pure gas, a computational framework for molecular simulation is required to study the mixed gas transport properties in silica/polysulfone MMMs to reflect real membrane separation. In this work, Monte Carlo (MC) and molecular dynamics (MD) simulations were employed to study the solubility and diffusivity of CO₂/CH₄ with varying gas concentrations (i.e., 30% CO₂/CH₄, 50% CO₂/CH₄, and 70% CO₂/CH₄) and silica content (i.e., 15–30 wt.%). The accuracy of the simulated structures was validated with published literature, followed by the study of the gas transport properties at 308.15 K and 1 atm. Simulation results concluded an increase in the free volume with an increasing weight percentage of silica. It was also found that pure gas consistently exhibited higher gas transport properties when compared to mixed gas conditions. The results also showed a competitive gas transport performance for mixed gases, which is more apparent when CO₂ increases. In this context, an increment in the permeation was observed for mixed gas with increasing gas concentrations (i.e., 70% CO₂/CH₄ > 50% CO₂/CH₄ > 30% CO₂/CH₄). The diffusivity, solubility, and permeability of the mixed gases were consistently increasing until 25 wt.%, followed by a decrease for 30 wt.% of silica. An empirical model based on a parallel resistance approach was developed by incorporating mathematical formulations for solubility and permeability. The model results were compared with simulation results to quantify the effect of mixed gas transport, which showed an 18% and 15% percentage error for the permeability and solubility, respectively, in comparison to the simulation data. This study provides a basis for future understanding of MMMs using molecular simulations and modeling techniques for mixed gas conditions that demonstrate real membrane separation.

Review: Mixed-Matrix Membranes with CNT for CO2 Separation Processes

The membranes' role is of supreme importance in the separation of compounds under different phases of matter. The topic addressed here is based on the use of membranes on the gases separation, specifically the advantages of mixed-matrix membranes (MMMs) when using carbon nanotubes as fillers to separate carbon dioxide (CO₂) from other carrier gas. MMMs consist of a polymer support with additive fillers to improve their efficiency by increasing both selectivity and permeability. The most promising fillers in the MMM development are nanostructured molecules. Due to the good prospects of carbon nanotubes (CNTs) as MMM fillers, this article aims to concentrate the advances and developments of CNT-MMM to separate gases, such as CO₂. The influence of functionalized CNT or mixtures of CNT with additional materials such as zeolites, hydrogel and, graphene sheets on membranes performance is highlighted in the present work.

A Study of the Reinforcement Effect of MWCNTs onto Polyimide Flat Sheet Membranes

Polyimides rank among the most heat-resistant polymers and find application in a variety of fields, including transportation, electronics, and membrane technology. The aim of this work is to study the structural, thermal, mechanical, and gas permeation properties of polyimide based nanocomposite membranes in flat sheet configuration. For this purpose, numerous advanced techniques such as atomic force microscopy (AFM), SEM, TEM, TGA, FT-IR, tensile strength, elongation test, and gas permeability measurements were carried out. In particular, BTDA-TDI/MDI (Ρ84) co-polyimide was used as the matrix of the studied membranes, whereas multi-wall carbon nanotubes were employed as filler material at concentrations of up to 5 wt.% All studied films were prepared by the dry-cast process resulting in non-porous films of about 30-50 μm of thickness. An optimum filler concentration of 2 wt.% was estimated. At this concentration, both thermal and mechanical properties of the prepared membranes were improved, and the highest gas permeability values were also obtained. Finally, gas permeability experiments were carried out at 25, 50, and 100 °C with seven different pure gases. The results revealed that the uniform carbon nanotubes dispersion lead to enhanced gas permeation properties.