A novel monolithic mullite microfiltration membrane for oil-in-water emulsion separation

Design and Machine Learning Prediction of In Situ Grown PDA-Stabilized MOF (UiO-66-NH2) Membrane for Low-Pressure Separation of Emulsified Oily Wastewater

Significant progress has been made in designing advanced membranes; however, persistent challenges remain due to their reduced permeation rates and a propensity for substantial fouling. These factors continue to pose significant barriers to the effective utilization of membranes in the separation of oil-in-water emulsions. Metal-organic frameworks (MOFs) are considered promising materials for such applications; however, they encounter three key challenges when applied to the separation of oil from water: (a) lack of water stability; (b) difficulty in producing defect-free membranes; and (c) unresolved issue of stabilizing the MOF separating layer on the ceramic membrane (CM) support. In this study, a defect-free hydrolytically stable zirconium-based MOF separating layer was formed through a two-step method: first, by in situ growth of UiO-66-NH2 MOF into the voids of polydopamine (PDA)-functionalized CM during the solvothermal process, and then by facilitating the self-assembly of UiO-66-NH2 with PDA using a pressurized dead-end assembly. A stable MOF separating layer was attained by enriching the ceramic support with amines and hydroxyl groups using PDA, which assisted in the assembly and stabilization of UiO-66-NH2. The PDA-s-UiO-66-NH2-CM membrane displayed air superhydrophilicity and underwater superoleophobicity, demonstrating its oil resistance and high antifouling behavior. The PDA-s-UiO-66-NH2-CM membrane has shown exceptionally high permeability and separation capacity for challenging oil-in-water emulsions. This is attributed to numerous nanochannels from the membrane and its high resistance to oil adhesion. The membranes showed excellent stability over 15 continuous test cycles, which indicates that the developed MOFs separating layers have a low tendency to be clogged by oil droplets during separation. Machine learning-based Gaussian process regression (GPR) models as nonparametric kernel-based probabilistic models were employed to predict the performance efficiency of the PDA-s-UiO-66-NH2-CM membrane in oil-in-water separation. The outcomes were compared with the support vector machine (SVM) and decision tree (DT) algorithm. This efficiency includes various metrics related to its separation accuracy, and the models were developed through feature engineering to identify and utilize the most significant factors affecting the membrane's performance. The results proved the reliability of GPR optimization with the highest prediction accuracy in the validation phase. The average percentage increase of the GPR model compared to the SVM and DT model was 6.11 and 42.94%, respectively.

Sugarcane-based superhydrophilic and underwater superoleophobic membrane for efficient oil-in-water emulsions separation

The development of ecological, low cost, easy preparation, especially high performance materials for emulsions separation is of great importance due to the rise in pollution of oil-water emulsions from industrial production and domestic waste. Straws as agricultural wastes, including plenty of hydrophilic groups and multi-level pore structures, can be prepared as biomass membranes for oil-water emulsion separation. Herein, a novel super-hydrophilic sugarcane-based (SHS) membrane was prepared using a facile and eco-friendly method including chemical treatment and freeze-drying. The as-prepared SHS membrane has unique wettabilities due to the hydrophilic property of the internal cellulose and the micro-nano pores, including superhydrophilicity (water contact angle of 0°) and underwater superoleophobicity (underwater oil contact angles of over 150°). The SHS membrane has good durability and stability against ultraviolet (UV) irradiation, corrosion by acids and alkalis, mechanical abrasion and especially mould adhesion. Importantly, the SHS membrane can be used for separation of various oil-in-water emulsions, and exhibits excellent separation performances such as high separation efficiency (> 99 %) and good separation flux (above 891 L m-2 h-1 bar-1). The SHS membrane also exhibits excellent recyclability over 10 continuous separation cycles. Furthermore, the SHS membrane can be utilized to selectively absorb water from oils as a water absorbent material. Hence, SHS membrane is a promising and practical material for applications in treatment of wastewater containing oil-water emulsions.

Natural and recycled materials for sustainable membrane modification: Recent trends and prospects

Despite water being critical for human survival, its uneven distribution, and exposure to countless sources of pollution make water shortages increasingly urgent. Membrane technology offers an efficient solution for alleviating the water shortage impact. The selectivity and permeability of membranes can be improved by incorporating additives of different nature and size scales. However, with the vast debate about the environmental and economic feasibility of the common nanoscale materials in water treatment applications, we can infer that there is a long way before the first industrial nanocomposite membrane is commercialized. This stumbling block has motivated the scientific community to search for alternative modification routes and/or materials with sustainable features. Herein, we present a pragmatic review merging the concept of sustainability, nanotechnology, and membrane technology through the application of natural additives (e.g., Clays, Arabic Gum, zeolite, lignin, Aquaporin), recycled additives (e.g., Biochar, fly ash), and recycled waste (e.g., Polyethylene Terephthalate, recycled polystyrene) for polymeric membrane synthesis and modification. Imparted features on polymeric membranes, induced by the presence of sustainable natural and waste-based materials, are scrutinized. In addition, the strategies harnessed to eliminate the hurdles associated with the application of these nano and micro size additives for composite membranes modification are elaborated. The expanding research efforts devoted recently to membrane sustainability and the prospects for these materials are discussed. The findings of the investigations reported in this work indicate that the application of natural and waste-based additives for composite membrane fabrication/modification is a nascent research area that deserves the attention of both research and industry.

A Comprehensive Study on the Applications of Clays into Advanced Technologies, with a Particular Attention on Biomedicine and Environmental Remediation

In recent years, a great interest has arisen around the integration of naturally occurring clays into a plethora of advanced technological applications, quite far from the typical fabrication of traditional ceramics. This “second (technological) life” of clays into fields of emerging interest is mainly due to clays’ peculiar properties, in particular their ability to exchange (capture) ions, their layered structure, surface area and reactivity, and their biocompatibility. Since the maximization of clay performances/exploitations passes through the comprehension of the mechanisms involved, this review aims at providing a useful text that analyzes the main goals reached by clays in different fields coupled with the analysis of the structure-property correlations. After providing an introduction mainly focused on the economic analysis of clays global trading, clays are classified basing on their structural/chemical composition. The main relevant physicochemical properties are discussed (particular attention has been dedicated to the influence of interlayer composition on clay properties). Lastly, a deep analysis of the main relevant nonconventional applications of clays is presented. Several case studies describing the use of clays in biomedicine, environmental remediation, membrane technology, additive manufacturing, and sol-gel processes are presented, and results critically discussed.

Recent Progress in Microfiltration/Ultrafiltration Membranes for Separation of Oil and Water Emulsions

Oily wastewater has become one of the leading causes of environmental pollution. A massive quantity of oily wastewater is released from industries, oil spills, and routine activities, endangering the ecosystem's sustainability. Due to the enormous negative impact, researchers put strenuous efforts into developing a sustainable solution to treat oily wastewater. Microfiltration/ultrafiltration membranes are considered an efficient solution to treat oily wastewater due to their low cost, small footprint, facile operation, and high separation efficiencies. However, membranes severely fouled during the separation process due to oil's adsorption and cake layer formation, which shortens the membranes' life. This review has critically discussed the microfiltration/ultrafiltration membrane synthesizing methods and their emulsion's separation performance. In the end, key challenges and their possible solutions are highlighted to provide future direction to synthesize next-generation membranes.

Influence of the Pyrolysis Temperature and TiO2-Incorporation on the Properties of SiOC/SiC Composites for Efficient Wastewater Treatment Applications

This study focuses on the development of porous ceramer and SiOC composites which are suitable for microfiltration applications, using a mixture of polysiloxanes as the preceramic precursor. The properties of the membranes—such as their pore size, hydrophilicity, specific surface area, and mechanical resistance—were tailored in a one-step process, according to the choice of pyrolysis temperatures (600–1000 °C) and the incorporation of micro- (SiC) and nanofillers (TiO2). Lower pyrolysis temperatures (<700 °C) allowed the incorporation of TiO2 in its photocatalytically active anatase phase, enabling the study of its photocatalytic decomposition. The produced materials showed low photocatalytic activity; however, a high adsorption capacity for methylene blue was observed, which could be suitable for dye-removal applications. The membrane performance was evaluated in terms of its maximum flexural strength, water permeation, and separation of an oil-in-water emulsion. The mechanical resistance increased with an increase of the pyrolysis temperature, as the preceramic precursor underwent the ceramization process. Water fluxes varying from 2.5 to 370 L/m2·h (2 bar) were obtained according to the membrane pore sizes and surface characteristics. Oil-rejection ratios of 81–98% were obtained at an initial oil concentration of 1000 mg/L, indicating a potential application of the produced PDC membranes in the treatment of oily wastewater.

A dual-functional layer modified GO@SiO2 membrane with excellent anti-fouling performance for continuous separation of oil-in-water emulsion

As the most significant target of membrane separation, the inadequacy of permeability and anti-fouling frequently constrain the application of the membrane in actual oily wastewater. Herein, a novel concept of membrane surface construction was proposed to mitigate this intractable problem, using SiO₂ as the support layer and graphene oxide (GO) as the isolation layer. The best co-localization proportion of the support layer (56 mg/L) and isolation layer (3.5 mg/L) was determined by the separation performance of the modified membranes for the simulated emulsion. The thin GO layer could effectively prevent contaminants from entering the membrane pores without affecting its roughness. Based on the synergistic action of the isolation layer and support layer, the GO@SiO₂ membrane could well implement emulsion purification with a stable permeability (654.11 LMHB) and high separation efficiency (99.41%). The superior anti-fouling performance of the membrane ensures its long-term cycling stability, with the permeability recovery rate of 89.75% (low-density oil) and 90.41% (high-density oil) after 10 repeated cycles. The storage stability also indirectly increases its value in practical applications. More importantly, the GO@SiO₂ membrane also shows great potential for industrial emulsion treatment with excellent purification and cycling stability (permeability recovery rate of 84.01%).