Electrospun transition layer that enhances the structure and performance of thin-film nanofibrous composite membranes

Evaluating Post-Treatment Effects on Electrospun Nanofiber as a Support for Polyamide Thin-Film Formation

Poly(acrylonitrile-co-methyl acrylate) (PAN-co-MA) electrospun nanofiber (ENF) was used as the support for the formation of polyamide (PA) thin films. The ENF support layer was post-treated with heat-pressed treatment followed by NaOH hydrolysis to modify its support characteristics. The influence of heat-pressed conditions and NaOH hydrolysis on the support morphology and porosity, thin-film formation, surface chemistry, and membrane performances were investigated. This study revealed that applying heat-pressing followed by hydrolysis significantly enhances the physicochemical properties of the support material and aids in forming a uniform polyamide (PA) thin selective layer. Heat-pressing effectively densifies the support surface and reduces pore size, which is crucial for the even formation of the PA-selective layer. Additionally, the hydrolysis of the support increases its hydrophilicity and decreases pore size, leading to higher sodium chloride (NaCl) rejection rates and improved water permeance. When compared with membranes that underwent only heat-pressing, those treated with both heat-pressing and hydrolysis exhibited superior separation performance, with NaCl rejection rates rising from 83% to 98% while maintaining water permeance. Moreover, water permeance was further increased by 29% through n-hexane-rinsing post-interfacial polymerization. Thus, this simple yet effective combination of heat-pressing and hydrolysis presents a promising approach for developing high-performance thin-film nanocomposite (TFNC) membranes.

Lignin Modification for Enhanced Performance of Polymer Composites

The biopolymer lignin, which is heterogeneous and abundant, is usually present in plant cell walls and gives them rigidity and strength. As a byproduct of the wood, paper, and pulp manufacturing industry, lignin ranks as the second most prevalent biopolymer worldwide, following cellulose. This review paper explores the extraction, modification, and prospective applications of lignin in various industries, including the enhancement of thermosetting and thermoplastic polymers, biomedical applications such as vanillin production, fuel development, carbon fiber composites, and the creation of nanomaterials for food packaging and drug delivery. The structural characteristics of lignin remain undefined due to its origin, separation, and fragmentation processes. This comprehensive overview encompasses state-of-the-art techniques, potential applications, diverse extraction methods, chemical modifications, carbon fiber utilization, and the extraction of vanillin. Moreover, the review focuses on the utilization of lignin-modified polymer blends across multiple manufacturing sectors, providing insights into the advantages and limitations of this innovative approach for the development of environmentally friendly materials.

Enhanced Yield of Large-Sized Ti3C2Tx MXene Polymers Nanosheets via Cyclic Ultrasonic-Centrifugal Separation

Water pollution has spurred the development of membrane separation technology as a potential means of solving the issue. In contrast to the irregular and asymmetric holes that are easily made during the fabrication of organic polymer membranes, forming regular transport channels is essential. This necessitates the use of large-size, two-dimensional materials that can enhance membrane separation performance. However, some limitations regarding yield are associated with preparing large-sized MXene polymer-based nanosheets, which restrict their large-scale application. Here, we propose a combination of wet etching and cyclic ultrasonic-centrifugal separation to meet the needs of the large-scale production of MXene polymers nanosheets. It was found that the yield of large-sized Ti3C2Tx MXene polymers nanosheets reached 71.37%, which was 2.14 times and 1.77 times higher than that prepared with continuous ultrasonication for 10 min and 60 min, respectively. The size of the Ti3C2Tx MXene polymers nanosheets was maintained at the micron level with the help of the cyclic ultrasonic-centrifugal separation technology. In addition, certain advantages of water purification were evident due to the possibility of attaining the pure water flux of 36.5 kg m−2 h−1 bar−1 for the Ti3C2Tx MXene membrane prepared with cyclic ultrasonic-centrifugal separation. This simple method provided a convenient way for the scale-up production of Ti3C2Tx MXene polymers nanosheets.

Ag/AgBr/AgVO3 Photocatalyst-Embedded Polyacrylonitrile/Polyamide/Chitosan Nanofiltration Membrane for Integrated Filtration and Degradation of RhB

A nanofiltration (NF) membrane containing a NaOH-treated electrospun polyacrylonitrile (HPAN) substrate, an interfacial polymerization (IP) polyamide (PA) layer, a chitosan (CS) coating layer, and an Ag/AgBr/AgVO₃ photocatalyst loading layer was prepared. The structural evolution of the membranes was investigated, and their performance was estimated in accordance with the water flux and rejection rate. A probable mechanism for the photocatalytic activity of Ag/AgBr/AgVO₃ was proposed. The loading of the Ag/AgBr/AgVO₃ heterojunction on the HPAN/PA/CS NF membrane endowed the membrane with excellent self-cleaning properties owing to the photolytic degradation of the dye. The filtration and degradation processes of the Ag/AgBr/AgVO₃-loaded membrane constantly promoted each other, and the treatment efficiency achieved with the integrated (filtration + degradation) process was superior to those obtained with the filtration and degradation processes alone. The Ag/AgBr/AgVO₃-NF membrane exhibited excellent recyclability and stability when subjected to five integrated filtration-degradation processes. In addition, the Ag/AgBr/AgVO₃-NF membrane exhibited an elastic modulus of 65.75 MPa and a toughness of 38.9 kJ/m³ along with a good disinfection effect on Escherichia coli in visible light. The as-prepared photocatalyst-loaded NF membrane with excellent antifouling performance, antimicrobial activity, high strength, and recyclability showed potential for continuous water purification operation.

Nano-Interlayers Fabricated via Interfacial Azo-Coupling Polymerization: Effect of Pore Properties of Interlayers on Overall Performance of Thin-Film Composite for Nanofiltration

The supporting layer of nanofiltration membranes is critical to the overall nanofiltration performance. However, conventional supports lack efficient surface porosity, which leads to the limited utilization rate of the polyamide (PA) layer. Herein a double-skin-layer nanofiltration membrane with porous organic polymer nanointerlayers prepared via a two-step interfacial polymerization technique is presented to investigate the effect of the interlayers' pore properties on the performance of the thin-film composite. Nanometer interlayers with different pore sizes are fabricated via interfacial azo-coupling polymerization. The pore properties of the nanointerlayer extremely influence the permeance, where a suitable pore size of 4.22 nm promotes pure water permeance of up to 32.2 L m^-2 h^-1 bar^-1, which is ∼3.8-fold greater than the membrane without an interlayer. However, an interlayer with 0.54 nm pores limits the performance (4.7 L m^-2 h^-1 bar^-1), which is even lower than the unmodified membrane (7.5 L m^-2 h^-1 bar^-1), because of the narrow pores and confined transport mode. However, the confined diffusion rate of amino monomers from the support to interface leads to a thinner PA layer of ∼45 nm and results in high flux. This work provides a facial route for the fabrication of interlayers and facilitate the design of high-performance membrane materials with interlayers.

An Overview on Composite Sorbents Based on Polyelectrolytes Used in Advanced Wastewater Treatment

Advanced wastewater treatment processes are required to implement wastewater reuse in agriculture or industry, the efficient removal of targeted priority and emerging organic & inorganic pollutants being compulsory (due to their eco-toxicological and human health effects, bio-accumulative, and degradation characteristics). Various processes such as membrane separations, adsorption, advanced oxidation, filtration, disinfection may be used in combination with one or more conventional treatment stages, but technical and environmental criteria are important to assess their application. Natural and synthetic polyelectrolytes combined with some inorganic materials or other organic or inorganic polymers create new materials (composites) that are currently used in sorption of toxic pollutants. The recent developments on the synthesis and characterization of composites based on polyelectrolytes, divided according to their macroscopic shape-beads, core-shell, gels, nanofibers, membranes-are discussed, and a correlation of their actual structure and properties with the adsorption mechanisms and removal efficiencies of various pollutants in aqueous media (priority and emerging pollutants or other model pollutants) are presented.

Improvement in the Filtration Performance of an Ultraporous Nanofiber Membrane by Atmospheric Pressure Plasma-Induced Surface Modification

Nanofiber membranes have outstanding potential for filtration applications due to their great specific surface area, high porosity, and modifiable structure. Compared to conventional membranes, nanofiber membranes offer substantial high flux and high rejection ratios. This paper provides a comprehensive analysis on the filtration performance of plasma treatment on the polyacrylonitrile nanofiber membrane. The pores in the original membrane were utilized about a mere 10%, while those of the plasma-irradiated membrane were utilized nearly 60%. The membrane modification was performed using N2, O2, and Ar plasma. It was found that Ar plasma was most effective for etching the membrane structure. Fourier transform infrared spectroscopy was applied to detect the chemical changes on the membranes. The contact angle of the water droplets on the original membrane was 96.1°; however, after the Ar plasma treatment, it declined to 0°. Finally, the particle retention details in different cross sections of the filtered membranes were observed via a scanning electron microscope. The main innovation is to clarify the changes in the mechanism of the nanofiber membrane trapping particles before and after plasma treatment. In the filtration test after plasma treatment, the internal space of the membrane was fully and effectively utilized, and the flux was also improved. The obtained results suggest a potential application of the plasma-treated nanofiber membrane in water treatment.