Polymeric membranes for CO2 separation and capture

Metal-Organic-Frameworks Based Mixed-Matrix Membranes for CO2 Separation: An Applicable-Conceptual Approach

A promising class of porous crystalline materials, metal-organic frameworks (MOFs), have recently emerged as a potential material in fabricating mixed matrix membranes (MMMs) for gas separation applications. Their unique chemistry and structural versatility offer substantial advantages over conventional fillers. This review gives an in-depth exploration of MOF chemistry, focusing on strategies to manipulate their adsorption behavior to enhance separation properties. We scrutinize the impact of various MOF-based MMM components, including polymer matrix, MOFs fillers and polymer/filler interface, on the overall gas separation performance. This involves a detailed analysis of key parameters associated with MMM preparation. Additionally, we offer a comprehensive overview of the determining factors in MOF-based MMM development for gas separation, including MOF structure, synthesis, and chemistry. Moreover, the most advances in modification strategies of MOF for CO2 separation, such as a wide variety of hybrid MOFs will be outlined, which opens the door to an improved CO2 separation process. Finally, the gas transport mechanisms of MMMs are thoroughly discussed to understand the factors affecting the gas permeation through the polymer matrix, MOFs and interface between them.

On the Maximum Obtainable Purity and Resultant Maximum Useful Membrane Selectivity of a Membrane Separator

Design considerations concerning the maximum purity of a membrane separator, and the resultant maximum effective selectivity of the membranes were explored by modeling a binary gas membrane separator (pressure-driven permeance) using a dimensionless form. Although the maximum purity has an analytical solution at the limit of zero recovery or stage cut, this solution over-predicts the obtained purity as the recovery is increased. Furthermore, at combinations of high recovery, low feed mole fraction, and low pressure ratio, the maximum purity becomes independent of selectivity above some critical selectivity. As a consequence of this purity limitation, a maximum selectivity is defined at which further increases in selectivity will result in less than a 1% change in the final purity. An equation is obtained that specifies the region in which a limiting purity is less than unity (indicating the existence of a limiting selectivity); operating at less than the limiting pressure ratio results in a purity limitation less than unity. This regime becomes larger and more significant as the inlet mole fraction decreases (e.g., inlet feed mole fraction of 10% and pressure ratio of 100 results in a maximum useful membrane selectivity of only 130 at 95% recovery). These results suggest that membrane research should focus on increasing permeance rather than selectivity for low-concentration separations. The results found herein can be used to set benchmarks for membrane development in various gas separation applications.

Innovative eco-friendly hydroxyethylcellulose matrix-based composite for enhanced gas separation: Insights from performance and structural characterization

With increasing concern for the environment, the demand for carbon dioxide separation, a key contributor to global warming, has escalated. Therefore, this paper focuses on carbon dioxide separation by creating an hydroxyethyl cellulose (HEC)(C2H6O2)x*(C6H7O2(OH)3)n/silver tetra fluoroborate (AgBF4)/aluminum nitrate (Al(NO3)3) composite film, demonstrating excellent separation performance with a permeance of 1.0 GPU and a selectivity of 100. Silver ions enhance the solubility of carbon dioxide, aiding in its separation, and we determined the optimal aluminum composition to stabilize the silver ions. To analyze this, we examined the cross-sections using SEM, confirming a selective layer of 1.7 μm for carbon dioxide separation. Furthermore, TGA, FT-IR, and NMR analyses were conducted to investigate the interaction between the polymer and additives. This revealed that the increased polymer chain due to the interaction between Ag and HEC, along with stabilized Ag facilitated by the addition of Al, maximized the interaction with carbon dioxide via the empty s-orbital. Additionally, SEM-EDX, UV-vis, XRD, XPS analyses were employed to elucidate the movement of ions within the membrane. These results provide insights into the performance of membranes based on cellulose polymer and offer valuable insights for future applications in gas separation technologies.

Carbon Dioxide Capture by Emerging Innovative Polymers: Status and Perspectives

A significant amount of research has been conducted in carbon dioxide (CO2) capture, particularly over the past decade, and continues to evolve. This review presents the most recent advancements in synthetic methodologies and CO2 capture capabilities of diverse polymer-based substances, which includes the amine-based polymers, porous organic polymers, and polymeric membranes, covering publications in the last 5 years (2019-2024). It aims to assist researchers with new insights and approaches to develop innovative polymer-based materials with improved capturing CO2 capacity, efficiency, sustainability, and cost-effective, thereby addressing the current obstacles in carbon capture and storage to sooner meeting the net-zero CO2 emission target.

Statistical analysis of CO2/N2 gas separation permeance and selectivity using taguchi method

The separation of CO2 from flue gases presents a crucial challenge that needs to be addressed. However, membrane processes offer a promising alternative solution. Polysulfone (PSF)membranes were prepared using N-methyl-2-pyrrolidone (NMP) and tetrahydrofuran (THF) using a dry-wet phase inversion technique. The membranes were fabricated with the selection of casting parameters, PSF concentration (20-30 wt%), solvent ratio of THF/NMP (0/100-35/65), and evaporation time (0-4 min). In this work, the interaction between these influencing factors during preparation and membrane performance was studied. Scanning electron microscopy (SEM) was used to characterize the membranes for morphological investigation. Taguchi statistical analysis was employed in the Minitab-19 software used for the design of the experiments in this study, and the responses of the CO2 permeance and CO2/N2 separation factor were analyzed and optimized based on the casting parameters. The results showed the CO2 permeance of the membranes was determined between 1.25 ± 0.04 and 8.47 ± 0.51GPU and selectivity was between 2.95 and 8.92. The statistical analysis indicated that casting conditions affect membrane performance in the following order: PSF concentration > solvent ratio > evaporation time. The optimum parameters for casting solution were the PSF concentration of 20 wt%, THF/NMP ratio of 17.5/82.5, and evaporation time of 4 min. The selected method also reinforces the connection between membrane casting parameters and the observed outcomes in terms of permeation and morphology.

Mechanically stable polymer molecular sieve membranes with switchable functionality designed for high CO2 separation performance

The development of high-performance membranes selective for carbon dioxide is critically important for advancing energy-efficient carbon dioxide capture technologies. Although molecular sieves have long been attractive membrane materials, turning them into practical membrane applications has been challenging. Here, we introduce an innovative approach for crafting a polymeric molecular sieve membrane to achieve outstanding carbon dioxide separation performance while upholding the mechanical stability. First, a polymer molecular sieve membrane having high gas permeability and mechanical stability was fabricated from a judiciously designed polymer that is solution-processable, hyper-cross-linkable, and functionalizable. Then, the carbon dioxide selectivity was fine-tuned by the subsequent introduction of various amine-based carriers. Among the diverse amines, polyethyleneimine stands out by functionalizing the larger pore region while preserving ultramicropores, leading to improved carbon dioxide/dinitrogen separation performance. The optimized membrane demonstrates exceptional carbon dioxide/dinitrogen separation performance, outperforming other reported polymer molecular sieve membranes and even competing favorably with most carbon molecular sieve membranes reported to date.

Effect of penetrant-polymer interactions and shape on the motion of molecular penetrants in dense polymer networks

The diffusion of dilute molecular penetrants within polymers plays a crucial role in the advancement of material engineering for applications such as coatings and membrane separations. The potential of highly cross-linked polymer networks in these applications stems from their capacity to adjust the size and shape selectivity through subtle changes in network structures. In this paper, we use molecular dynamics simulation to understand the role of penetrant shape (aspect ratios) and its interaction with polymer networks on its diffusivity. We characterize both local penetrant hopping and the long-time diffusive motion for penetrants and consider different aspect ratios and penetrant-network interaction strengths at a variety of cross-link densities and temperatures. The shape affects the coupling of penetrant motion to the cross-link density- and temperature-dependent structural relaxation of networks and also affects the way a penetrant experiences the confinement from the network meshes. The attractive interaction between the penetrant and network primarily affects the former since only the system of dilute limit is of present interest. These results offer fundamental insights into the intricate interplay between penetrant characteristics and polymer network properties and also suggest future directions for manipulating polymer design to enhance the separation efficiency.

Low-Loading Mixed Matrix Materials: Fractal-Like Structure and Peculiarly Enhanced Gas Permeability

Mixed matrix materials (MMMs) containing metal-organic framework (MOF) nanoparticles are attractive for membrane carbon capture. Particularly, adding <5 mass % MOFs in polymers dramatically increased gas permeability, far surpassing the Maxwell model's prediction. However, no sound mechanisms have been offered to explain this unusual low-loading phenomenon. Herein, we design an ideal series of MMMs containing polyethers (one of the leading polymers for CO2/N2 separation) and discrete metal-organic polyhedra (MOPs) with cage sizes of 2-5 nm. Adding 3 mass % MOP-3 in a polyether increases the CO2 permeability by 100% from 510 to 1000 Barrer at 35 °C because of the increased gas diffusivity. No discernible changes in typical physical properties governing gas transport properties are detected, such as glass transition temperature, fractional free volume, d-spacing, etc. We hypothesize that this behavior is attributed to fractal-like networks formed by highly porous MOPs, and for the first time, we validate this hypothesis using small-angle X-ray scattering analysis.

Creation of Polymer Datasets with Targeted Backbones for Screening of High-Performance Membranes for Gas Separation

A simple approach was developed to computationally construct a polymer dataset by combining simplified molecular-input line-entry system (SMILES) strings of a targeted polymer backbone and a variety of molecular fragments. This method was used to create 14 polymer datasets by combining seven polymer backbones and molecules from two large molecular datasets (MOSES and QM9). Polymer backbones that were studied include four polydimethylsiloxane (PDMS) based backbones, poly(ethylene oxide) (PEO), poly(allyl glycidyl ether) (PAGE), and polyphosphazene (PPZ). The generated polymer datasets can be used for various cheminformatics tasks, including high-throughput screening for gas permeability and selectivity. This study utilized machine learning (ML) models to screen the polymers for CO2/CH4 and CO2/N2 gas separation using membranes. Several polymers of interest were identified. The results highlight that employing an ML model fitted to polymer selectivities leads to higher accuracy in predicting polymer selectivity compared to using the ratio of predicted permeabilities.

Solution processing of crystalline porous material based membranes for CO2 separation

The carbon emission problem is a significant challenge in today's society, which has led to severe global climate issues. Membrane-based separation technology has gained considerable interest in CO2 separation due to its simplicity, environmental friendliness, and energy efficiency. Crystalline porous materials (CPMs), such as zeolites, metal-organic frameworks, covalent organic frameworks, hydrogen-bonded organic frameworks, and porous organic cages, hold great promise for advanced CO2 separation membranes because of their ordered and customizable pore structures. However, the preparation of defect-free and large-area crystalline porous material (CPM)-based membranes remains challenging, limiting their practical use in CO2 separation. To address this challenge, the solution-processing method, commonly employed in commercial polymer preparation, has been adapted for CPM membranes in recent years. Nanosheets, spheres, molecular cages, and even organic monomers, depending on the CPM type, are dissolved in suitable solvents and processed into continuous membranes for CO2 separation. This feature article provides an overview of the recent advancements in the solution processing of CPM membranes. It summarizes the differences among the solution-processing methods used for forming various CPM membranes, highlighting the key factors for achieving continuous membranes. The article also summarizes and discusses the CO2 separation performance of these membranes. Furthermore, it addresses the current issues and proposes future research directions in this field. Overall, this feature article aims to shed light on the development of solution-processing techniques for CPM membranes, facilitating their practical application in CO2 separation.

An Energy-Economic-Environment Tri-Objective Evaluation Method for Gas Membrane Separation Processes of H2/CO2

For pre-combustion carbon capture, the high syngas pressure provides a sufficient mass transfer driving force to make the gas membrane separation process an attractive option. Comparisons of combined different membrane materials (H2-selective and CO2-selective membranes) and membrane process layouts are very limited. Especially, the multi-objective optimization of such processes requires further investigation. Therefore, this paper proposes 16 two-stage combined membranes system for pre-combustion CO2 capture, including 4 two-stage H2-selective membrane systems, 4 two-stage CO2-selective membrane systems, and 8 two-stage hybrid membrane systems. A tri-objective optimization method of energy, economy, and environment is proposed for comprehensive evaluation of the proposed systems. Results show that with the targets of 90% CO2 purity and recovery, six gas membrane separation systems could be satisfied. After further multi-objective optimization and comparison, the C1H2-4 system (the hybrid system with H2-selective membranes and CO2-selective membranes) has the best performance. Feed composition and separation requirements also have an important influence on the multi-objective optimization results. The effects of selectivity and permeance of H2-selective and CO2-selective membranes on the performance of the C1H2-4 system are also significant.

Breaking The Permeance-Selectivity Tradeoff for Post-Combustion Carbon Capture: A Bio-Inspired Strategy to Form Ultrathin Hollow Fiber Membranes

Thin film composite (TFC) hollow fiber membranes with ultrathin selective layer are desirable to maximize the gas permeance for practical applications. Herein, a bio-inspired strategy is proposed to fabricate sub-100-nm membranes via a tree-mimicking polymer network with amphipathic components featuring multifunctionalities. The hydrophobic polydimethylsiloxane (PDMS) brushes act as the roots that can strongly cling to the gutter layer, the PDMS crosslinkers function as the xylems to enable fast gas transport, and the hydrophilic ethylene-oxide moieties (brushes and mobile molecules) resemble tree leaves that selectively attract CO2 molecules. As a result, a ≈27 nm-thick selective layer can be attached to the hollow fiber-supported PDMS gutter layer through a simple dip-coating method without any modification. Furthermore, a CO2 permeance of ≈2700 GPU and a CO2 /N2 selectivity of ≈21 that is beyond the permeance-selectivity upper bound for hollow fiber membranes is achieved. This bio-inspired concept can potentially open the possibility of scalable hollow fiber membranes production for commercial applications in post-combustion carbon capture and beyond.

Controlling Microstructure-Transport Interplay in Poly(ether-block-amide) Multiblock Copolymer Gas Separation Membranes

In this study, we investigated the effect of morphology on the gas-transport properties of a poly(ether-block-amide) (PEBA) multiblock copolymer. We annealed the copolymer samples and varied the annealing temperature to evaluate the influence of changes in the microstructure on the gas transport properties of PEBA. In addition, we used time-resolved attenuated total reflection Fourier transform infrared spectroscopy to evaluate the diffusion coefficient of CO2 in PEBA based on the Fickian model. The effect of the annealing temperature on the microphase-separated structure of the multiblock copolymer is discussed in detail. Furthermore, the gas diffusivity was significantly affected by the purity of the soft domains. The annealed sample demonstrated a 38% increase in CO2 permeability while maintaining a high CO2/N2 permselectivity of approximately 53. The findings of this study provide valuable insight into the design and optimization of PEBA membranes for gas separation applications.

Facile Preparation of PVDF/CoFe2O4-ZnO Hybrid Membranes for Water Depollution

In this investigation, CoFe2O4-PVDF and CoFe2O4-ZnO-PVDF hybrid membranes were prepared using a modified phase inversion method in which a magnetic field was applied during the casting process to ensure a uniform distribution of nanomaterials on the membrane surface. Thus, better absorption of light and increased participation of nanoparticles in the photodegradation process is ensured. The influence of nanomaterials on the crystalline structure, surface morphology, and hydrophilicity properties of the PVDF membrane was investigated. The obtained results indicated that the hybrid membrane exhibited significant differences in its intrinsic properties due to the nanomaterials addition. The hydrophilicity properties of the PVDF membrane were improved by the presence of nanoparticles. The photocatalytic decomposition of aqueous Rhodamine B solution in the presence of the prepared membrane and under visible light irradiation was tested. The hybrid membrane containing CoFe2O4-ZnO on its surface exhibited a high removal rate.

Trajectory-Extending Kinetic Monte Carlo Simulations to Evaluate Pure and Gas Mixture Diffusivities through a Dense Polymeric Membrane

With renewed interest in CO2 separations, carbon molecular sieving (CMS) membrane performance evaluation requires diffusion coefficients as inputs to have a reliable estimate of the permeability. An optimal material is desired to have both high selectivity and permeability. Gases diffusing through dense CMS and polymeric membranes experience extended subdiffusive regimes, which hinders reliable extraction of diffusion coefficients from mean squared displacement data. We improve the sampling of the diffusive landscape by implementing the trajectory-extending kinetic Monte Carlo (TEKMC) technique to efficiently extend molecular dynamics (MD) trajectories from ns to μs time scales. The obtained self-diffusion coefficient of pure CO2 in CMS membranes derived from a 6FDA/BPDA-DAM precursor polymer melt is found to linearly increase from 0.8-1.3 × 10-6 cm2 s-1 in the pressure range of 1-20 bar, which supports previous experimental findings. We also extended the TEKMC algorithm to evaluate the mixture diffusivities in binary mixtures to determine the permselectivity of CO2 in CH4 and N2 mixtures. The mixture diffusion coefficient of CO2 ranges from 1.3-7 × 10-6 cm2 s-1 in the binary mixture CO2/CH4, which is significantly higher than the pure gas diffusion coefficient. Robeson plot comparisons show that the permselectivity obtained from pure gas diffusion data is significantly lower than that predicted using mixture diffusivity data. Specifically, in the case of the CO2/N2 mixture, we find that using mixture diffusivities led to permselectivities lying above the Robeson limit highlighting the importance of using mixture diffusivity data for an accurate evaluation of the membrane performance. Combined with gas solubilities obtained from grand canonical Monte Carlo (GCMC) simulations, our work shows that simulations with the TEKMC method can be used to reliably evaluate the performance of materials for gas separations.

CO2 adsorption and CO2/CH4 separation using fibrous amine-containing adsorbents: isothermal, kinetic, and thermodynamic behaviours

A series of fibrous aminated adsorbents for CO2 adsorption were prepared by covalent incorporation of poly (glycidyl methacrylate) (PGMA) by graft copolymerization of GMA onto electron beam (EB) irradiated polyethylenepolypropylene (PE/PP) fibrous sheets and subsequent amination with ethylenediamine (EDA), diethylenetriamine (DETA), or tetraethylenepentamine (TEPA). The physico-chemical properties of the adsorbents were evaluated using Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), thermogravimetric (TGA), X-ray diffraction (XRD), and Brunauer-Emmett-Teller (BET) analysis. All the adsorbents displayed typic primary and secondary amine features combined with a decrease in both of crystallinity and surface area of PE/PP, and such a decrease was higher in adsorbents with longer aliphatic chain of the amine. Of all adsorbents, TEPA-containing fibres showed the highest CO2 adsorption capacity and thus was further investigated for CO2 capture from CO2/CH4 mixtures of different gas ratios under various pressures and temperatures. The selectivity of CO2 over CH4 and equilibrium isotherms, kinetics, and thermodynamics of the adsorption on the fibrous aminated adsorbent were all investigated. The Sips model was found to best fit the isotherm of CO2 adsorption suggesting the presence of a combination of monolayer and multilayer adsorptions. The adsorption kinetic data was found to best fit Elovich model reflecting chemisorption. The ΔG°, ΔS°, and ΔH° showed positive values suggesting that the adsorption of CO2 on the present fibrous adsorbent was non-spontaneous with an increase in randomness implying that the process was endothermic. Overall, it can be suggested that PE/PP-g-PGMA/TEPA adsorbent has a strong potential for separation of CO2 from NG.

A guide to modern methods for poly(thio)ether synthesis using Earth-abundant metals

Polyethers and polythioethers have a long and storied history dating back to the start of polymer science as a distinct field. As such, these materials have been utilized in a wide range of commercial applications and fundamental studies. The breadth of their material properties and the contexts in which they are applied is ultimately owed to their diverse monomer pre-cursors, epoxides and thiiranes, respectively. The facile polymerization of these monomers, both historically and contemporaneously, across academia and industry, has occurred through the use of Earth-abundant metals as catalysts and/or initiators. Despite this, polymerization methods for these monomers are underutilized compared to other monomer classes like cyclic olefins, vinyls, and (meth)acrylates. We feel a focused review that clearly outlines the benefits and shortcomings of extant synthetic methods for poly(thio)ethers along with their proposed mechanisms and quirks will help facilitate the utilization of these methods and by extension the unique polymer materials they create. Therefore, this Feature Article briefly describes the applications of poly(thio)ethers before discussing the feature-set of each poly(thio)ether synthetic method and qualitatively scoring them on relevant metrics (e.g., ease-of-use, molecular weight control, etc.) to help would-be poly(thio)ether-makers find an appropriate synthetic approach. The article is concluded with a look ahead at the future of poly(thio)ether synthesis with Earth-abundant metals.

Enhancement strategies of poly(ether-block-amide) copolymer membranes for CO2 separation: A review

Poly(ether-block-amide) (Pebax) membranes have become the preferred CO2 separation membrane because of their excellent CO2 affinity and robust mechanical resistance. Nevertheless, their development must be considered to overcome the typical obstacles in polymeric membranes, including the perm-selectivity trade-off, plasticization, and physical aging. This article discusses the recent enhancement strategies as a guideline for designing and developing Pebax membranes. Five strategies were developed in the past few years to improve Pebax gas transport properties, including crosslinking, mobile carrier attachment, polymer blending, filler incorporation, and the hybrid technique. Among them, filler incorporation and the hybrid technique were most favorable for boosting CO2/N2 and CO2/CH4 separation performance with a trade-off-free profile. On the other hand, modified Pebax membranes must deal with two latent issues, mechanical strength loss, and perm-selectivity off-balance. Therefore, exploring novel materials with unique structures and surface properties will be promising for further research. In addition, seeking eco-friendly additives has become worthwhile for establishing Pebax membrane sustainable development for gas separation.

Carbon Capture Membranes Based on Amorphous Polyether Nanofilms Enabled by Thickness Confinement and Interfacial Engineering

Thin-film composite membranes are a leading technology for post-combustion carbon capture, and the key challenge is to fabricate defect-free selective nanofilms as thin as possible (100 nm or below) with superior CO₂/N₂ separation performance. Herein, we developed high-performance membranes based on an unusual choice of semi-crystalline blends of amorphous poly(ethylene oxide) (aPEO) and 18-crown-6 (C6) using two nanoengineering strategies. First, the crystallinity of the nanofilms decreases with decreasing thickness and completely disappears at 500 nm or below because of the thickness confinement. Second, polydimethylsiloxane is chosen as the gutter layer between the porous support and selective layer, and its surface is modified with bio-adhesive polydopamine (<10 nm) with an affinity toward aPEO, enabling the formation of the thin, defect-free, amorphous aPEO/C6 layer. For example, a 110 nm film containing 40 mass % C6 in aPEO exhibits CO₂ permeability of 900 Barrer (much higher than a thick film with 420 Barrer), rendering a membrane with a CO₂ permeance of 2200 GPU and CO₂/N₂ selectivity of 27 at 35 °C, surpassing Robeson's upper bound. This work shows that engineering at the nanoscale plays an important role in designing high-performance membranes for practical separations.

Vacuum-Assisted Self-Healing Amphiphilic Copolymer Membranes for Gas Separation

Membrane gas separation provides a multitude of benefits over alternative separation techniques, especially in terms of energy efficiency and environmental sustainability. While polymeric membranes have been extensively investigated for gas separations, their self-healing capabilities have often been neglected. In this work, we have developed innovative self-healing amphiphilic copolymers by strategically incorporating three functional segments: n-butyl acrylate (BA), N-(hydroxymethyl)acrylamide (NMA), and methacrylic acid (MAA). Utilizing these three functional components, we have synthesized two distinct amphiphilic copolymers, namely, AP_NMA (PBA_x-co-PNMA_y) and AP_MAA (PBA_x-co-PMAA_y). These copolymers have been meticulously designed for gas separation applications. During the creation of these amphiphilic copolymers, BA and NMA segments were selected due to their vital role in the ease of tuning mechanical and self-healing properties. The functional groups (-OH and -NH) present on the NMA segment interact with CO₂ through hydrogen bonding, thereby boosting CO₂/N₂ separation and achieving superior selectivity. We assessed the self-healing potential of these amphiphilic copolymer membranes using two distinct strategies: conventional and vacuum-assisted self-healing. In the vacuum-assisted approach, a robust vacuum pump generates a suction force, leading to the formation of a cone-like shape in the membrane. This formation allows common fracture sites to adhere and trigger the self-healing process. As a result, AP_NMA maintains its high gas permeability and CO₂/N₂ selectivity even after the vacuum-assisted self-healing operation. The ideal CO₂/N₂ selectivity of the AP_NMA membrane aligns closely with the commercially available PEBAX-1657 membrane (17.54 vs 20.09). Notably, the gas selectivity of the AP_NMA membrane can be readily restored after damage, in contrast to the PEBAX-1657 membrane, which loses its selectivity upon damage.

Methanol production and purification via membrane-based technology: Recent advancements, challenges, and the way forward

Industrail revolution on the back of fossil fuels has costed humanity higher temperatures on the planet due to ever-growing concentration of CO₂ emissions in Earth's atmosphere. To tackle global warming demand for renewable energy sources continues to increase. Along renewables, there has been a growing interest in converting carbon dioxide to methanol, which can be used as a fuel or a feedstock for producing chemicals. The current review study provides a comprehensive overview of the recent advancements, challenges, and future prospects of methanol production and purification via membrane-based technology. Traditional downstream processes for methanol production, such as distillation and absorption, have several drawbacks, including high energy consumption and environmental concerns. In comparison to conventional technologies, membrane-based separation techniques have emerged as a promising alternative for producing and purifying methanol. The review highlights recent developments in membrane-based methanol production and purification technology, including using novel membrane materials such as ceramic, polymeric, and mixed matrix membranes. Additionally, integrating photocatalytic processes with membrane separation has been investigated to improve the conversion of carbon dioxide to methanol. Despite the potential benefits of membrane-based systems, several challenges need to be addressed. Membrane fouling and scaling are significant issues that can reduce the efficiency and lifespan of the membranes. Furthermore, the cost-effectiveness of membrane-based systems compared to traditional methods is a critical consideration that must be evaluated. In conclusion, the review provides insights into the current state of membrane-based technology for methanol production and purification and identifies areas for future research. The development of high-performance membranes and the optimization of membrane-based processes are crucial for improving the efficiency and cost-effectiveness of this technology and for advancing the goal of sustainable energy production.

The Influence of Polycation and Counter-Anion Nature on the Properties of Poly(ionic liquid)-Based Membranes for CO2 Separation

The current investigation is focused on the development of composite membranes based on polymeric ionic liquids (PILs) containing imidazolium and pyridinium polycations with various counterions, including hexafluorophosphate, tetrafluoroborate, and bis(trifluoromethylsulfonyl)imide. A combination of spectroscopic methods was used to identify the synthesized PILs and characterize their interaction with carbon dioxide. The density and surface free energy of polymers were performed by wettability measurements, and the results are in good agreement with the permeability and selectivity obtained within the gas transport tests. It was shown that the membranes with a selective layer based on PILs exhibit relatively high permeability with CO₂ and high ideal selectivity CO₂/CH₄ and CO₂/N₂. Additionally, it was found that the type of an anion significantly affects the performance of the obtained membranes, with the most pronounced effect from bis-triflimide-based polymers, showing the highest permeability coefficient. These results provide valuable insights into the design and optimization of PIL-based membranes for natural and flue gas treatment.

Municipal solid waste treatment for bioenergy and resource production: Potential technologies, techno-economic-environmental aspects and implications of membrane-based recovery

World estimated municipal solid waste generating at an alarming rate and its disposal is a severe concern of today's world. It is equivalent to 0.79 kg/d per person footprint and causing climate change; health hazards and other environmental issues which need attention on an urgent basis. Waste to energy (WTE) considers as an alternative renewable energy potential to recover energy from waste and reduce the global waste problems. WTE reduced the burden on fossil fuels for energy generation, waste volumes, environmental, and greenhouse gases emissions. This critical review aims to evaluate the source of solid waste generation and the possible routes of waste management such as biological landfill and thermal treatment (Incineration, pyrolysis, and gasification). Moreover, a comparative evaluation of different technologies was reviewed in terms of economic and environmental aspects along with their limitations and advantages. Critical literature revealed that gasification seemed to be the efficient route and environmentally sustainable. In addition, a framework for the gasification process, gasifier types, and selection of gasifiers for MSW was presented. The country-wise solutions recommendation was proposed for solid waste management with the least impact on the environment. Furthermore, key issues and potential perspectives that require urgent attention to facilitate global penetration are highlighted. Finally, practical implications of membrane and comparison membrane-based separation technology with other conventional technologies to recover bioenergy and resources were discussed. It is expected that this study will lead towards practical solution for future advancement in terms of economic and environmental concerns, and also provide economic feasibility and practical implications for global penetration.

Tailoring the Micropore Structure of 6FDA-Based Network Polyimide Membranes for Advanced Gas Separation by Decarboxylation

The 6FDA-based network PI has attracted significant attention for gas separation. A facile strategy to tailor the micropore structure within the network PI membrane prepared by the in situ crosslinking method is extremely significant for achieving an advanced gas separation performance. In this work, the 4,4'-diamino-2,2'-biphenyldicarboxylic acid (DCB) or 3,5-diaminobenzoic acid (DABA) comonomer was incorporated into the 6FDA-TAPA network polyimide (PI) precursor via copolymerization. The molar content and the type of carboxylic-functionalized diamine were varied in order to easily tune the resulting network PI precursor structure. Then, these network PIs containing carboxyl groups underwent further decarboxylation crosslinking during the following heat treatment. Properties involving thermal stabilities, solubility, d-spacing, microporosity, and mechanical properties were investigated. Due to the decarboxylation crosslinking, the d-spacing and the BET surface areas of the thermally treated membranes were increased. Moreover, the content of DCB (or DABA) played a key role in determining the overall gas separation performance of the thermally treated membranes. For instance, after the heating treatment at 450 °C, 6FDA-DCB:TAPA (3:2) showed a large increment of about ~532% for CO₂ gas permeability (~266.6 Barrer) coupled with a decent CO₂/N₂ selectivity~23.6. This study demonstrates that incorporating the carboxyl-containing functional unit into the PI backbone to induce decarboxylation offers a practical approach with which to tailor the micropore structure and corresponding gas transport properties of 6FDA-based network PIs prepared by the in situ crosslinking method.

Rational Design of MXene Hollow Fiber Membranes for Gas Separations

One scalable and facile dip-coating approach was utilized to construct a thin CO₂-selection layer of Pebax/PEGDA-MXene on a hollow fiber PVDF substrate. An interlayer spacing of 3.59 Å was rationally designed and precisely controlled for the MXene stacks in the coated layer, allowing efficient separation of the CO₂ (3.3 Å) from N₂ (3.6 Å) and CH₄ (3.8 Å). In addition, CO₂-philic nanodomains in the separation layer were constructed by grafting PEGDA into MXene interlayers, which enhanced the CO₂ affinity through the MXene interlayers, while non-CO₂-philic nanodomains could promote CO₂ transport due to the low resistance. The membrane could exhibit optimal separation performance with a CO₂ permeance of 765.5 GPU, a CO₂/N₂ selectivity of 54.5, and a CO₂/CH₄ selectivity of 66.2, overcoming the 2008 Robeson upper bounds limitation. Overall, this facile approach endows a precise controlled molecular sieving MXene membrane for superior CO₂ separation, which could be applied for interlayer spacing control of other 2D materials during membrane construction.

Effects of Porous Supports in Thin-Film Composite Membranes on CO2 Separation Performances

Despite numerous publications on membrane materials and the fabrication of thin-film composite (TFC) membranes for CO₂ separation in recent decades, the effects of porous supports on TFC membrane performance have rarely been reported, especially when humid conditions are concerned. In this work, six commonly used porous supports were investigated to study their effects on membrane morphology and the gas transport properties of TFC membranes. Two common membrane materials, Pebax and poly(vinyl alcohol) (PVA), were employed as selective layers to make sample membranes. The fabricated TFC membranes were tested under humid conditions, and the effect of water vapor on gas permeation in the supports was studied. The experiments showed that all membranes exhibited notably different performances under dry or humid conditions. For polyacrylonitrile (PAN) and poly(ether sulfones) (PESF) membranes, the water vapor easily condenses in the pores of these supports, thus sharply increasing the mass transfer resistance. The effect of water vapor is less in the case of polyvinylidene difluoride (PVDF) and polysulfone (PSF), showing better long-term stability. Porous supports significantly contribute to the overall mass transfer resistance. The presence of water vapor worsens the mass transfer in the porous support due to the pore condensation and support material swelling. The membrane fabrication condition must be optimized to avoid pore condensation and maintain good separation performance.

Synchronous Design of Membrane Material and Process for Pre-Combustion CO2 Capture: A Superstructure Method Integrating Membrane Type Selection

Membrane separation technology for CO₂ capture in pre-combustion has the advantages of easy operation, minimal land use and no pollution and is considered a reliable alternative to traditional technology. However, previous studies only focused on the H₂-selective membrane (HM) or CO₂-selective membrane (CM), paying little attention to the combination of different membranes. Therefore, it is hopeful to find the optimal process by considering the potential combination of H₂-selective and CO₂-selective membranes. For the CO₂ capture process in pre-combustion, this paper presents an optimization model based on the superstructure method to determine the best membrane process. In the superstructure model, both CO₂-selective and H₂-selective commercial membranes are considered. In addition, the changes in optimal membrane performance and capture cost are studied when the selectivity and permeability of membrane change synchronously based on the Robeson upper bound. The results show that when the CO₂ purity is 96% and the CO₂ recovery rate is 90%, the combination of different membrane types achieves better results. The optimal process is the two-stage membrane process with recycling, using the combination of CM and HM in all situations, which has obvious economic advantages compared with the Selexol process. Under the condition of 96% CO₂ purity and 90% CO₂ recovery, the CO₂ capture cost can be reduced to 11.75$/t CO₂ by optimizing the process structure, operating parameters, and performance of membranes.

Two-dimensional nanomaterial MXenes for efficient gas separation: a review

Transition metal carbides/nitrides (MXenes) are emerging two-dimensional (2D) materials that have been widely investigated in recent years. In general, these materials can be obtained from MAX phase ceramics after intercalation, etching, and exfoliation to obtain multilayer MXene nanosheet structures; moreover, they have abundant end-group functional groups on their surface. In recent years, the excellent high permeability, fine sieving ability and diverse processability of MXene series materials make the membranes prepared using them particularly suitable for membrane-based separation processes in the field of gas separation. 2D membranes enhance the diversity of the pristine membrane transport channels by regulating the gas transport channels through in-plane pores (intrinsic defects), in-plane slit-like pores, and planar to planar interlayer channels, endowing the membrane with the ability to effectively sieve gas energy efficiently. Herein, we review MXenes, a class of 2D nanomaterials, in terms of their unique structure, synthesis method, functionalization method, and the structure-property relationship of MXene-based gas separation membranes and list examples of MXene-based membranes used in the field of gas separation. By summarizing and analyzing the basic properties of MXenes and demonstrating their unique advantages compared to other 2D nanomaterials, we lay a foundation for the discussion of MXene-based membranes with outstanding carbon dioxide (CO₂) capture performance and outline and exemplify the excellent separation performances of MXene-based gas separation membranes. Finally, the challenges associated with MXenes are briefly discussed and an outlook on the promising future of MXene-based membranes is presented. It is expected that this review will provide new insights and important guidance for future research on MXene materials in the field of gas separation.

Nanofibrous/biopolymeric membrane a sustainable approach to remove organic micropollutants: A review

Aquifers are severely polluted with organic and inorganic pollutants, posing a serious threat to the global ecological system's balance. While various traditional methods are available, the development of innovative methods for effluent treatment and reuse is critical. Polymers have recently been widely used in a variety of industry sectors due to their unique properties. Biopolymers are a biodegradable material that is also a viable alternative to synthetic polymers. Biopolymers are preferably obtained from cellulose and carrageenan molecules from various biological sources. While compared with conventional non-biodegradable polymeric materials, the biopolymer possesses unique characteristics such as renewability, cost-effectiveness, biodegradability, and biocompatibility. The improvements towards the biopolymeric (natural) membranes have also been thoroughly discussed. The use of nanofillers to stabilise and improve the effectiveness of biopolymeric membranes in the elimination of organic pollutants is one of the most recent developments. This was discovered that the majority of biopolymeric membranes technology consolidated on organic pollutants. More research should be directed toward against emerging organic/persistent organic pollutants (POP) and micropollutants. Furthermore, processes for regenerating and reusing utilized biopolymer-based carbon - based materials are emphasized.

A comprehensive review on zeolite-based mixed matrix membranes for CO2/CH4 separation

Biogas consisting of carbon dioxide/methane (CO₂/CH₄) gas mixtures has emerged as an alternative renewable fuel to natural gas. The presence of CO₂ can decrease the calorific value and generate greenhouse gas. Hence, separating CO₂ from CH₄ is a vital step in enhancing the use of biogas. Zeolite and zeolite-based mixed matrix membrane (MMM) is considered an auspicious candidate for CO₂/CH₄ separation due to thermal and chemical stability. This review initially addresses the development of zeolite and zeolite-based MMM for the CO₂/CH₄ separation. The highest performance in terms of CO₂ permeance and CO₂/CH₄ selectivity was achieved using zeolite and zeolite-based MMM, which exhibited CO₂ permeance in the range of 2.0 × 10^{- 7}-7.0 × 10^{- 6} mol m^{- 2} s^{- 1} Pa^{- 1} with CO₂/CH₄ selectivity ranging from 3 to 300. Current trends directed toward improving CO₂/CH₄ selectivity via modification methods including post-treatment, ion-exchanged, amino silane-grafted, and ionic liquid encapsulated of zeolite-based MMM. Those modification methods improved the defect-free and interfacial adhesions between zeolite particulates and polymer matrices and subsequently enhanced the CO₂/CH₄ selectivity. The modifications via ionic liquid and silane methods more influenced the CO₂/CH₄ selectivity with 90 and 660, respectively. This review also focuses on the possible applications of zeolite-based MMM, which include the purification and treatment of water as well as biomedical applications. Lastly, future advances and opportunities for gas separation applications are also briefly discussed. This review aims to share knowledge regarding zeolite-based MMM and inspire new industrial applications.

Recent Advances in Poly(Ionic Liquid)-Based Membranes for CO2 Separation

Poly(ionic liquid)-based membranes have been the subject of intensive research in the last 15 years due to their potential for the separation of CO₂ from other gases. In this short review, different types of PIL-based membranes for CO₂ separation are described (neat PIL membranes; PIL-IL composite membranes; PIL-polymer blend membranes; PIL-based block copolymer membranes, and PIL-based mixed matrix membranes), and their state-of-the-art separation results for different gas pairs (CO₂/N₂, CO₂/H₂, and CO₂/CH₄) are presented and discussed. This review article is focused on the most relevant research works performed over the last 5 years, that is, since the year 2017 onwards, in the field of poly(ionic liquid)-based membranes for CO₂ separation. The micro- and nano-morphological characterization of the membranes is highlighted as a research topic that requires deeper study and understanding. Nowadays there is an array of advanced structural characterization techniques, such as neutron scattering techniques with contrast variation (using selective deuteration), that can be used to probe the micro- and nanostructure of membranes, in length scales ranging from ~1 nm to ~15 μm. Although some of these techniques have been used to study the morphology of PIL-based membranes for electrochemical applications, their use in the study of PIL-based membranes for CO₂ separation is still unknown.

Theoretical models for gas separation prediction of mixed matrix membranes: effects of the shape factor of nanofillers and interface voids

In this work, a new model is developed by modifying the existing Maxwell–Wagner–Sillars (MWS) model to predict the gas separation properties of mixed matrix membranes (MMMs). The new modified MWS model, for the first time, provides the simultaneous exploration of the role of nanofillers/matrix interface voids and the exact geometrical shape of nanofillers in predicting the gas separation properties of MMMs. To unveil the crucial role of nanofillers/matrix interface voids, a mixed matrix membrane is considered a three-component system composed of the polymer matrix as the continuous component, nanofillers as the dispersed component and the interface voids between the two components. Moreover, the new model elucidates the role of the exact ellipsoidal shape of nanofillers within the membrane on the gas separation of MMMs by considering the shape factor of nanofillers. The newly developed modified MWS model is accurately able to predict the gas permeation of MMMs with a lower average absolute relative error (%AARE) of around 8% compared with the around 30% for conventional models such as the Maxwell model, Bruggeman model, Lewis–Nielsen model and Pal model and even compared with the modified Maxwell model (∼24%).

High-Loading Poly(ethylene glycol)-Blended Poly(acrylic acid) Membranes for CO2 Separation

Poly(ethylene glycol) (PEG) is an amorphous material of interest owing to its high CO₂ affinity and potential usage in CO₂ separation applications. However, amorphous PEG often has a low molecular weight, making it challenging to form into the membrane. The crystalline high average molar mass poly(ethylene oxide) (PEO) cannot exhibit CO₂ separation characteristics. Thus, it is crucial to employ low molecular weight PEG in high molecular weight polymers to increase the CO₂ affinity for CO₂ separation membranes. In this work, poly(acrylic acid) (PAA)/PEG blend membranes with a PEG-rich phase were simply fabricated by physical mixing with an ethanol solvent. The carbonyl group of the PAA and the hydroxyl group of the PEG formed a hydrogen bond. Furthermore, the thermal stability, glass transition temperature, and surface hydrophilicity of PAA/PEG blend membranes with various PEG concentrations were further characterized. The PAA/PEG(1:9) blend membrane exhibited an improved CO₂ permeability of 51 Barrer with high selectivities relative to the other gas species (H₂, N₂, and CH₄; CO₂/H₂ = 6, CO₂/N₂ = 63, CO₂/CH₄ = 21) at 35 °C and 150 psi owing to the enhanced CO₂ affinity with the amorphous PEG-rich phase. These PAA/PEG blend membrane permeation characteristics indicate a promising prospect for CO₂ capture applications.

Estimation of CO2 Separation Performances through CHA-Type Zeolite Membranes Using Molecular Simulation

Chabazite (CHA)-type zeolite membranes are a potential material for CO₂ separations because of their small pore aperture, large pore volume, and low aluminum content. In this study, the permeation and separation properties were evaluated using a molecular simulation technique with a focus on improving the CO₂ separation performance. The adsorption isotherms of CO₂ and CH₄ on CHA-type zeolite with Si/Al = 18.2 were predicted by grand canonical Monte Carlo, and the diffusivities in zeolite micropores were simulated by molecular dynamics. The CO₂ separation performance of the CHA-type zeolite membrane was estimated by a Maxwell-Stefan equation, accounting for mass transfer through the support tube. The results indicated that the permeances of CO₂ and CH₄ were influenced mainly by the porosity of the support, with the CO₂ permeance reduced due to preferential adsorption with increasing pressure drop. In contrast, it was important for estimation of the CH₄ permeance to predict the amounts of adsorbed CH₄. Using molecular simulation and the Maxwell-Stefan equation is shown to be a useful technique for estimating the permeation properties of zeolite membranes, although some problems such as predicting accurate adsorption terms remain.

Covalent organic frameworks (COFs): a promising CO2 capture candidate material

Covalent organic frameworks (COFs) are an emerging kind of porous crystal material.

A lysine-based 2:1-[α/aza]-pseudopeptide series used as additives in polymeric membranes for CO2 capture: synthesis, structural studies, and application†

The current study presents for the first time the synthesis of a new 2:1-[α/aza]-pseudopeptide series possessing charged amino acids (i.e., lysine) and aims at studying the influences of chirality, backbone length, and the nature of the lysine side chains on the conformation of the 2:1-[α/aza]-oligomers in solution using NMR, FTIR spectroscopy and molecular dynamic calculations. The spectroscopic results emphasized the conservation of the β-turn conformation adopted by the trimers regardless of the chirality which demonstrated a noticeable effect on the conformation of homochiral hexamer (8c) compared with the hetero-analogue (8d). The molecular dynamic calculations predicted that the chirality and the side chain of the lysine residues caused a little distortion from the classical β-turn conformation in the case of short trimer sequences (7c and 7d), while the chirality and the backbone length exerted more distortion on the β-turn adopted by the longer hexamer sequences (8c and 8d). The large disturbance in hexamers from classical β-turn was attributed to increasing the flexibility and the possibility of molecules to adopt a more energetically favorable conformation stabilized by non-classical β-turn intramolecular hydrogen bonds. Thus, alternating d- and l-lysine amino acids in the 2:1-[α/aza]-hexamer (8d) decreases the high steric hindrance between the lysine side chains, as in the homo analogue (8c), and the distortion is less recognized. Finally, short sequences of aza-pseudopeptides containing lysine residues improve CO₂ separation when used as additives in Pebax® 1074 membranes. The best membrane performances were obtained with a pseudopeptidic dimer as an additive (6b′; deprotected lysine side chain), with an increase in both ideal selectivity α_CO2/N2 (from 42.8 to 47.6) and CO₂ permeability (from 132 to 148 Barrer) compared to the virgin Pebax® 1074 membrane.

A new 2:1-[α/aza]-pseudopeptide series based charged lysine amino acid was synthesized. Influences of chirality, backbone length, and lysine side chains on the oligomers conformation were investigated in solution using NMR, FTIR and MD calculations.

Attapulgite Nanorod-Incorporated Polyimide Membrane for Enhanced Gas Separation Performance

Polyimide (PI) membrane is an ideal gas separation material due to its advantages of high designability, good mechanical properties and easy processing; however, it has equilibrium limitations in gas selectivity and permeability. Introducing nanoparticles into polymers is an effective method to improve the gas separation performance. In this work, nano-attapulgite (ATP) functionalized with KH-550 silane coupling agent was used to prepare polyimide/ATP composite membranes by in-situ polymerization. A series of characterization and performance tests were carried out on the membranes. The obtained results suggested a significant increase in gas permeability upon increasing the ATP content. When the content of ATP was 50%, the gas permeability of H₂, He, N₂, O₂, CH₄, and CO₂ reached 11.82, 12.44, 0.13, 0.84, 0.10, and 4.64 barrer, which were 126.87%, 119.40%, 160.00%, 140.00%, 150.00% and 152.17% higher than that of pure polyimide, respectively. No significant change in gas selectivity was observed. The gas permeabilities of membranes at different pressures were also investigated. The inefficient polymer chain stacking and the additional void volume at the interface between the polymer and TiO₂ clusters leaded to the increase of the free volume, thus improving the permeability of the polyimide membrane. As a promising separation material, the PI/ATP composite membrane can be widely used in gas separation industry.

A state-of-the-art review on capture and separation of hazardous hydrogen sulfide (H2S): Recent advances, challenges and outlook

Hydrogen sulfide (H₂S) is a flammable, corrosive and lethal gas even at low concentrations (ppm levels). Hence, the capture and removal of H₂S from various emitting sources (such as oil and gas processing facilities, natural emissions, sewage treatment plants, landfills and other industrial plants) is necessary to prevent and mitigate its adverse effects on human (causing respiratory failure and asphyxiation), environment (creating highly flammable and explosive environment), and facilities (resulting in corrosion of industrial equipment and pipelines). In this review, the state-of-the-art technologies for H₂S capture and removal are reviewed and discussed. In particular, the recent technologies for H₂S removal such as membrane, adsorption, absorption and membrane contactor are extensively reviewed. To date, adsorption using metal oxide-based sorbents is by far the most established technology in commercial scale for the fine removal of H₂S, while solvent absorption is also industrially matured for bulk removal of CO₂ and H₂S simultaneously. In addition, the strengths, limitations, technological gaps and way forward for each technology are also outlined. Furthermore, the comparison of established carbon capture technologies in simultaneous and selective removal of H₂S-CO₂ is also comprehensively discussed and presented. It was found that the existing carbon capture technologies are not adequate for the selective removal of H₂S from CO₂ due to their similar characteristics, and thus extensive research is still needed in this area.