Polytetrafluoroethylene (PTFE) hollow fibers modified by hydrophilic crosslinking network (HCN) for robust resistance to fouling and harsh chemical cleaning

Hydrophilic Modification of Polytetrafluoroethylene (PTFE) Capillary Membranes with Chemical Resistance by Constructing Three-Dimensional Hydrophilic Networks

Polytetrafluoroethylene (PTFE) capillary membranes, known for the great chemical resistance and thermal stability, are commonly used in membrane separation technologies. However, the strong hydrophobic property of PTFE limits its application in water filtration. This study introduces a method whereby acrylamide (AM), N, N-methylene bisacrylamide (MBA), and vinyltriethoxysilane (VTES) undergo free radical copolymerization, followed by the hydrolysis-condensation of silane bonds, resulting in the formation of hydrophilic three-dimensional networks physically intertwined with the PTFE capillary membranes. The modified PTFE capillary membranes prepared through this method exhibit excellent hydrophilic properties, whose water contact angles are decreased by 24.3-61.2%, and increasing pure water flux from 0 to 1732.7-2666.0 L/m2·h. The enhancement in hydrophilicity of the modified PTFE capillary membranes is attributed to the introduction of hydrophilic groups such as amide bonds and siloxane bonds, along with an increase in surface roughness. Moreover, the modified PTFE capillary membranes exhibit chemical resistance, maintaining the hydrophilicity even after immersion in strong acidic (3 wt% HCl), alkaline (3 wt% NaOH), and oxidative (3 wt% NaClO) solutions for 2 weeks. In conclusion, this promising method yields modified PTFE capillary membranes with great hydrophilicity and chemical resistance, presenting substantial potential for applications in the field of water filtration.

Research Advances in Superabsorbent Polymers

Superabsorbent polymers are new functional polymeric materials that can absorb and retain liquids thousands of times their masses. This paper reviews the synthesis and modification methods of different superabsorbent polymers, summarizes the processing methods for different forms of superabsorbent polymers, and organizes the applications and research progress of superabsorbent polymers in industrial, agricultural, and biomedical industries. Synthetic polymers like polyacrylic acid, polyacrylamide, polyacrylonitrile, and polyvinyl alcohol exhibit superior water absorption properties compared to natural polymers such as cellulose, chitosan, and starch, but they also do not degrade easily. Consequently, it is often necessary to modify synthetic polymers or graft superabsorbent functional groups onto natural polymers, and then crosslink them to balance the properties of material. Compared to the widely used superabsorbent nanoparticles, research on superabsorbent fibers and gels is on the rise, and they are particularly notable in biomedical fields like drug delivery, wound dressing, and tissue engineering.

Advanced (bio)fouling resistant surface modification of PTFE hollow-fiber membranes for water treatment

Membrane surface treatment to modify anti-(bio)fouling resistivity plays a key role in membrane technology. This paper reports on the successful use of air-stimulated surface polymerization of dopamine hydrochloride incorporated ZnO nanoparticles (ZnO NPs) for impeding the intrinsic hydrophobicity and low anti-(bio)fouling resistivity of polytetrafluoroethylene (PTFE) hollow-fiber membranes (HFMs). The study involved the use of pristine and polydopamine (Pdopa) coated PTFE HFMs, both with and without the presence of an air supply and added ZnO NPs. Zeta potential measurements were performed to evaluate the dispersion stability of ZnO NPs prior to immobilization, while morphological characterization and time-dependency of the Pdopa growth layer were illustrated through scanning electron microscopy. Pdopa surface polymerization and ZnO NPs immobilization were confirmed using FT-IR and EDX spectroscopy. Transformation of the PTFE HFM surface features to superhydrophilic was demonstrated through water contact angle analysis and the stability of immobilized ZnO NPs assessed by ICP analysis. Anti-fouling criteria and (bio)fouling resistivity performance of the surface-modified membranes were assessed through flux recovery determination of bovine serum albumin in dead-end filtration as well as dynamic-contact-condition microbial evaluation against Staphylococcus spp. and Escherichia coli, respectively. The filtration recovery ratio and antimicrobial results suggested promising surface modification impacts on the anti-fouling properties of PTFE HFM. As such, the method represents the first successful use of air-stimulated Pdopa coating incorporating ZnO NPs to induce superhydrophilic PTFE HFM surface modification. Such a method can be extended to the other membranes associated with water treatment processes.

Robust and Scalable In Vitro Surface Mineralization of Inert Polymers with a Rationally Designed Molecular Bridge

The artificial integration of inorganic materials onto polymers to create the analogues of natural biocomposites is an attractive field in materials science. However, due to significant diversity in the interfacial properties of two kinds of materials, advanced synthesis methods are quite complicated and the resultant materials are always vulnerable to external environments, which limits their application scenarios and makes them unsuitable for scalable production. Herein, we report a simple and universal approach to achieve robust and scalable surface mineralization of polymers using a rationally designed triple functional molecular bridge of fluorosilane, 3-[(perfluorohexyl sulfonyl) amino] propyltriethoxy silane (PFSS). In a two-step solution deposition, the fluoroalkyl and siloxane of the PFSS take charge of its adhesion and immobilization onto polymers by hydrophobic interaction and wrapping-like chemical cross-linking, and then the assembly and growth of inorganic nanoclusters for integration are achieved by strong chemical coordination of PFSS sulfonamide. The versatile mineralization of inorganic oxides (e.g., TiO₂, SiO₂, and Fe₂O₃) onto chemically inert polymer surfaces was realized very well. The resultant mineralized materials exhibit robust and multiple functionalities for hostile applications, such as hydrophilic membranes for removing oils in strong acidic and alkaline wastewaters, fabrics with advanced anti-bacteria for healthy wearing, and plates with strong mechanical performance for better use. Experimental results and theoretical calculations confirmed the homogenous distribution of the PFSS onto polymers via cross-linking for robust coordination with inorganic oxides. These results demonstrate a skillful enlightenment in the design of high-performance mineralized polymer materials used as membranes, fabrics, and medical devices.

Effect of different molding pressures on the properties of glass fiber / molybdenum disulfide / Polytetrafluoroethylene composites

Both glass fiber (GF) and molybdenum disulfide (MoS2) can enhance the comprehensive properties of PTFE (polytetrafluoroethylene)-based composites, however the properties of the composites are significantly influenced by the molding pressure utilized. In this study, GF/MoS2/PTFE composites were produced under varied molding pressures (50–70 MPa), and the composites’ mechanical and tribological properties were evaluated. The results showed that the tribological parameters (such as friction coefficient and volumetric wear rate) and mechanical parameters (such as density, hardness, tensile strength, and elongation at break) varied depending on the molding pressure. When the molding pressure was 50 MPa, the GF/MoS2/PTFE composites displayed their finest mechanical properties. The composite had the best wear resistance with the lowest wear rate of only of 2.135 × 10−6 mm3/Nm at a molding pressure of 60 MPa and the lowest friction coefficient of 0.166 at a molding pressure of 70 MPa. The increased molding pressure that was employed to make the samples, as predicted by SEM analysis, would lead to greater residual stresses inside the specimens, which would ultimately result in cracking and peeling. In the friction test, specimens with a lower forming pressure are more likely to have surface furrows that are deeper and wider, as well as to shed their filler. Due to the increased molding pressure, the depth of furrows and filler shedding on the composite surface are also more apparent.

Cross-Linking Combined with Surfactant Bilayer Assembly Enhances the Hydrophilic and Antifouling Properties of PTFE Microfiltration Membranes

The inherent strong hydrophobicity of Polytetrafluoroetylene (PTFE) microfiltration membranes results in low separation efficiency and easy contamination. In order to enhance its hydrophilic and antifouling properties, we first modified the PTFE microfiltration membrane by using Polyethylene glycol laurate (PEGML) for first layer deposition and then used Polyvinyl alcohol (PVA)/citric acid (CA) cross-linked coatings for second layer deposition. The Scanning Electron Microscope (SEM) results showed that the fibers and nodes of the modified PTFE microfiltration membrane were coated with PVA/CA hydrophilic coating. FT-IR Spectromete and X-ray photoelectron spectrometer (XPS) analysis results confirmed that crosslinking of PVA and CA occurred and that PEGML and PVA/CA were successfully deposited onto the membrane surface. The modification conditions were optimized by hydrophilicity testing, and the best hydrophilicity of the modified membrane was achieved when the crosslinking content of PEGML was 2 g·L−1, PVA was 5 g·L−1, and CA was 2 g·L−1. PTFE microfiltration membranes modified by the optimal conditions achieved a water flux of 396.9 L·m−2·h−1 (three times that of the original membrane) at low operating pressures (0.05 MPa), and the contact angle decreased from 120° to 40°. Meanwhile, the modified PTFE microfiltration membrane has improved contamination resistance and good stability of the hydrophilic coating.