Regulating the interfacial polymerization process toward high-performance polyamide thin-film composite reverse osmosis and nanofiltration membranes: A review

Recent Developments in Nanocomposite Membranes Based on Carbon Dots

Carbon dots (CDs) have aroused colossal attention in the fabrication of nanocomposite membranes ascribed to their ultra-small size, good dispersibility, biocompatibility, excellent fluorescence, facile synthesis, and ease of functionalization. Their unique properties could significantly improve membrane performance, including permeance, selectivity, and antifouling ability. In this review, we summarized the recent development of CDs-based nanocomposite membranes in many application areas. Specifically, we paid attention to the structural regulation and functionalization of CDs-based nanocomposite membranes by CDs. Thus, a detailed discussion about the relationship between the CDs' properties and microstructures and the separation performance of the prepared membranes was presented, highlighting the advantages of CDs in designing high-performance separation membranes. In addition, the excellent optical and electric properties of CDs enable the nanocomposite membranes with multiple functions, which was also presented in this review.

Fabrication and Functional Regulation of Biomimetic Interfaces and Their Antifouling and Antibacterial Applications: A Review

Biomimetic synthesis provides potential guidance for the synthesis of bio-nanomaterials by mimicking the structure, properties and functions of natural materials. Behavioral studies of biological surfaces with specific micro/nano structures are performed to explore the interactions of various molecules or organisms with biological surfaces. These explorations provide valuable inspiration for the development of biomimetic surfaces with similar effects. This work reviews some conventional preparation methods and functional modulation strategies for biomimetic interfaces. It aims to elucidate the important role of biomimetic interfaces with antifouling and low-pollution properties that can replace non-environmentally friendly coatings. Thus, biomimetic antifouling interfaces can be better applied in the field of marine antifouling and antimicrobial. In this review, the commonly used fabrication methods for biomimetic interfaces as well as some practical strategies for functional modulation is present in detail. These methods and strategies modify the physical structure and chemical properties of the biomimetic interfaces, thus improving the wettability, adsorption, drag reduction, etc. that they exhibit. In addition, practical applications are presented of various biomimetic interfaces for antifouling and look ahead to potential biomedical applications. By continuously discovering functional surfaces with biomimetic properties and studying their microstructure and macroscopic properties, more biomimetic interfaces will be developed.

Building Semipermeable Films One Monomer at a Time: Structural Advantages via Molecular Layer Deposition vs Interfacial Polymerization

Molecular layer deposition (MLD) provides the opportunity to perform condensation polymerization one vaporized monomer at a time for the creation of precise, selective nanofilms for desalination membranes. Here, we compare the structure, chemistry, and morphology of two types of commercial interfacial polymerzation (IP) membranes with lab-made MLD films. M-phenylenediamine (MPD) and trimesoyl chloride (TMC) produced a cross-linked, aromatic polyamide often used in reverse osmosis membranes at MLD growth rates of 2.9 Å/cycle at 115 °C. Likewise, piperazine (PIP) and TMC formed polypiperazine amide, a common selective layer in nanofiltration membranes, with MLD growth rates of 1.5 Å/cycle at 115 °C. Ellipsometry and X-ray reflectivity results suggest that the surface of the MLD films is comprised of polymer segments roughly two monomers in length, which are connected at one end to the cross-linked bulk layer. As a result of this structure as well as the triple-functionality of TMC, MPD-TMC had a temperature window of stable growth rate from 115 to 150 °C, which is unlike any non-cross-linked MLD chemistries reported in the literature. Compared to IP films, corresponding MLD films were denser and morphologically conformal, which suggests a reduction in void volumes; this explains the high degree of salt rejection and reduced flux previously observed for exceptionally thin MPD-TMC MLD membranes. Using X-ray photoelectron spectroscopy and infrared spectroscopy, MLD PIP-TMC films evidenced a completely cross-linked internal structure, which lacked amine and carboxyl groups, pointing to a hydrophobic bulk structure, ideal for optimized water flux. Grazing-incidence wide-angle X-ray scattering showed broad features in each polyamide with d-spacings of 5.0 Å in PIP-TMC compared to that of 3.8 Å in MPD-TMC. While MLD and IP films were structurally identical to PIP-TMC, MPD-TMC IP films had a structure that may have been altered by post-treatment compared to MLD films. These results provide foundational insights into the MLD process, structure-performance relationships, and membrane fabrication.

Enhancing the water permeability of composite NF membranes through the incorporation of organic ions in the aqueous phase

Composite nanofiltration (NF) membranes prepared using interfacial polymerization (IP) have gained significant attention in the field of wastewater treatment. In this study, sodium camphor sulfonate (CSA-Na) and tetraethylammonium chloride (TEAC) were employed as aqueous phase additives to regulate the diffusion of piperazine (PIP) molecules through electrostatic interactions. The dissociated CSA-Na and TEAC in the aqueous solution formed an organic structure at a certain concentration, restricting the interfacial transport behavior of PIP monomers. The results show that when the content of CSA-Na is 2% w/v, TEAC is 3.9% w/v, that is, the material dosage ratio is 1 : 3, and the NF membrane shows the best performance, with a water flux of 55.61 L m-2 h-1 (test pressure is 0.5 MPa), and MgSO4 rejection rate of more than 98%.

Recent advances in surface tailoring of thin film forward osmosis membranes: A review

The recent advancements in fabricating forward osmosis (FO) membranes have shown promising results in desalination and water treatment. Different methods have been applied to improve FO performance, such as using mixed or new draw solutions, enhancing the recovery of draw solutions, membrane modification, and developing FO-hybrid systems. However, reliable methods to address the current issues, including reverse salt flux, fouling, and antibacterial activities, are still in progress. In recent decades, surface modification has been applied to different membrane processes, including FO membranes. Introducing nanochannels, bioparticles, new monomers, and hydrophilic-based materials to the surface layer of FO membranes has significantly impacted their performance and efficiency and resulted in better control over fouling and concentration polarization (CP) in these membranes. This review critically investigates the recent developments in FO membrane processes and fabrication techniques for FO surface-layer modification. In addition, this study focuses on the latest materials and structures used for the surface modification of FO membranes. Finally, the current challenges, gaps, and suggestions for future studies in this field have been discussed in detail.

Interfacial polymerization at unconventional interfaces: an emerging strategy to tailor thin-film composite membranes

Interfacial polymerization is a well-known process to synthesize separation layers for thin film composite membranes at an immiscible organic liquid-aqueous liquid interface. The organic-aqueous interface determines the diffusion dynamics of monomers and the chemical environment for polymerization, exerting a critical influence on the formation of polymer thin films. This review summarizes recent advances in tailoring interfacial polymerization using interfaces beyond the conventional alkane-water interface to achieve high-performance separation films with designed structures. Diverse liquid-liquid interfaces are introduced for synthesizing separation films by adding co-solvents into the organic phase and/or the aqueous phase, respectively, or by replacing one of the liquid phases with other solvents. Innovative liquid-gel and liquid-gas interfaces are then summarized for the synthesis of polymer thin films for separation. Novel strategies to form reaction interfaces, such as spray-coating, are also presented and discussed. In addition, we discuss the details of how a physically or chemically patterned substrate affects interfacial polymerization. Finally, the potential of unconventional interfaces in interfacial polymerization is forecast with both challenges and opportunities.

An economical and simple method for preparing highly permeable and chlorine-resistant reverse osmosis membranes with potential commercial applications

The improvement in the overall efficiency of thin-film composite (TFC) reverse osmosis (RO) membranes is limited by their low permeability and sensitivity to degradation by chlorine. In the present study, polypiperazine (PIP), the commonly used amine monomer in preparing commercial TFC nanofiltration (NF) membranes, was used to regulate the m-phenylenediamine (MPD) based interfacial polymerization (IP) process. The results showed that addition of PIP optimized the micro-structure and surface properties of the polyamide (PA) layer. When the MPD and PIP mass ratio was 1 : 1, the TFCW-1:1 membrane exhibited 70% flux enhancement compared to pure MPD-based TFCW-1:0 membranes. Besides, the TFCW-1:1 membrane exhibited better chlorine-resistant performance since the NaCl rejection declined to just 3.8% while it was 11.3% for TFCW-1:0 membranes after immersion in 500 ppm NaClO solution for 48 h. Such improvement can be attributed to the increased number of unreacted amine groups and the thickness of the PA layer that PIP brought, which provided a sacrificial protective layer to consume the active chlorine, and thus maintain the integrity of the inner rejection layer. In all, the novelty and purpose of the present work is to find a more simple and scalable method to fabricate high-performance TFC RO membranes by using commonly, cheaply and frequently used materials.

NaHCO3 addition enhances water permeance and Ca/haloacetic acids selectivity of nanofiltration membranes for drinking water treatment

The existence of disinfection by-products such as haloacetic acids (HAAs) in drinking water severely threatens water safety and public health. Nanofiltration (NF) is a promising strategy to remove HAAs for clean water production. However, NF often possesses overhigh rejection of essential minerals such as calcium. Herein, we developed highly selective NF membranes with tailored surface charge and pore size for efficient rejection of HAAs and high passage of minerals. The NF membranes were fabricated through interfacial polymerization (IP) with NaHCO3 as an additive. The NaHCO3-tailored NF membranes exhibited high water permeance up to ∼24.0 L m - 2 h - 1 bar-1 (more than doubled compared with the control membrane) thanks to the formation of stripe-like features and enlarged pore size. Meanwhile, the tailored membranes showed enhanced negative charge, which benefitted their rejection of HAAs and passage of Ca and Mg. The higher rejection of HAAs (e.g., > 90%) with the lower rejection of minerals (e.g., < 30% for Ca) allowed the NF membranes to achieve higher minerals/HAAs selectivity, which was significantly higher than those of commercially available NF membranes. The simultaneously enhanced membrane performance and higher minerals/HAAs selectivity would greatly boost water production efficiency and water quality. Our findings provide a novel insight to tailor the minerals/micropollutants selectivity of NF membranes for highly selective separation in membrane-based water treatment.

Autonomous Interfacial Assembly of Polymer Nanofilms via Surfactant-Regulated Marangoni Instability

Interfacial polymerization (IP) provides a versatile platform for fabricating defect-free functional nanofilms for various applications, including molecular separation, energy, electronics, and biomedical materials. Unfortunately, coupled with complex natural instability phenomena, the IP mechanism and key parameters underlying the structural evolution of nanofilms, especially in the presence of surfactants as an interface regulator, remain puzzling. Here, we interfacially assembled polymer nanofilm membranes at the free water-oil interface in the presence of differently charged surfactants and comprehensively characterized their structure and properties. Combined with computational simulations, an in situ visualization of interfacial film formation discovered the critical role of Marangoni instability induced by the surfactants via various mechanisms in structurally regulating the nanofilms. Despite their different instability-triggering mechanisms, the delicate control of the surfactants enabled the fabrication of defect-free, ultra-permselective nanofilm membranes. Our study identifies critical IP parameters that allow us to rationally design nanofilms, coatings, and membranes for target applications.

Tailoring properties and performance of thin-film composite membranes by salt additives for water treatment: A critical review

During the fabrication of thin film composite (TFC) membranes by interfacial polymerization (IP), the utilization of salt additives is one of the effective methods to regulate membrane properties and performance. Despite gradually receiving widespread attention for membrane preparation, the strategies, effects and underlying mechanisms of using salt additives have not yet been systematically summarized. This review for the first time provides an overview of various salt additives used to tailor properties and performance of TFC membranes for water treatment. By classifying salt additives into organic and inorganic salts, the roles of added salt additives in the IP process and the induced changes in membrane structure and properties are discussed in detail, and the different mechanisms of salt additives affecting membrane formation are summarized. Based on these mechanisms, the salt-based regulation strategies have shown great potential for improving the performance and application competitiveness of TFC membranes, including overcoming the trade-off relationship between water permeability and salt selectivity, tailoring membrane pore size distribution for precise solute-solute separation, and enhancing membrane antifouling performance. Finally, future research directions are suggested to focus on the long-term stability assessment of salt-modified membranes, the combined use of different salt additives, and the integration of salt regulation with other membrane design or modification strategies.

Thin-Film Nanocomposite (TFN) Membranes for Water Treatment Applications: Characterization and Performance

Thin-film nanocomposite (TFN) membranes have been widely investigated for water treatment applications due to their promising performance in terms of flux, salt rejection, and their antifouling properties. This review article provides an overview of the TFN membrane characterization and performance. It presents different characterization techniques that have been used to analyze these membranes and the nanofillers within them. The techniques comprise structural and elemental analysis, surface and morphology analysis, compositional analysis, and mechanical properties. Additionally, the fundamentals of membrane preparation are also presented, together with a classification of nanofillers that have been used so far. The potential of TFN membranes to address water scarcity and pollution challenges is significant. This review also lists examples of effective TFN membrane applications for water treatment. These include enhanced flux, enhanced salt rejection, antifouling, chlorine resistance, antimicrobial properties, thermal stability, and dye removal. The article concludes with a synopsis of the current status of TFN membranes and future perspectives.

Forward Osmosis Membrane: Review of Fabrication, Modification, Challenges and Potential

Forward osmosis (FO) is a low-energy treatment process driven by osmosis to induce the separation of water from dissolved solutes/foulants through the membrane in hydraulic pressure absence while retaining all of these materials on the other side. All these advantages make it an alternative process to reduce the disadvantages of traditional desalination processes. However, several critical fundamentals still require more attention for understanding them, most notably the synthesis of novel membranes that offer a support layer with high flux and an active layer with high water permeability and solute rejection from both solutions at the same time, and a novel draw solution which provides low solute flux, high water flux, and easy regeneration. This work reviews the fundamentals controlling the FO process performance such as the role of the active layer and substrate and advances in the modification of FO membranes utilizing nanomaterials. Then, other aspects that affect the performance of FO are further summarized, including types of draw solutions and the role of operating conditions. Finally, challenges associated with the FO process, such as concentration polarization (CP), membrane fouling, and reverse solute diffusion (RSD) were analyzed by defining their causes and how to mitigate them. Moreover, factors affecting the energy consumption of the FO system were discussed and compared with reverse osmosis (RO). This review will provide in-depth details about FO technology, the issues it faces, and potential solutions to those issues to help the scientific researcher facilitate a full understanding of FO technology.

A review on polyester and polyester-amide thin film composite nanofiltration membranes: Synthesis, characteristics and applications

Nanofiltration (NF) membranes have been widely used in various fields including water treatment and other separation processes, while conventional thin film composite (TFC) membranes with polyamide (PA) selective layers suffer the problems of fouling and chlorine intolerance. Due to the abundant hydrophilic hydroxyl groups and ester bonds free from chlorine attack, the TFC membranes composed of polyester (PE) or polyester-amide (PEA) selective layers have been proven to possess enhanced anti-fouling properties and superior chlorine resistance. In this review, the research progress of PE and PEA nanofiltration membranes is systematically summarized according to the variety of hydroxyl-containing monomers for membrane fabrication by the interfacial polymerization (IP) reaction. The synthesis strategies as well as the mechanisms for tailoring properties and performance of PE and PEA membranes are analyzed, and the membrane application advantages are demonstrated. Moreover, current challenges and future perspectives of the development of PE and PEA nanofiltration membranes are proposed. This review can offer guidance for designing high-performance PE and PEA membranes, thereby further promoting the efficacy of nanofiltration.

Evaluation of Membrane Fouling Control for Brackish Water Treatment Using a Modified Polyamide Composite Nanofiltration Membrane

In northwest China, the limited amount of water resources are classified mostly as brackish water. Nanofiltration is a widely applied desalination technology used for brackish water treatment; however, membrane fouling restricts its application. Herein, we modified the membrane with triethanolamine (TEOA) and optimized the operating conditions (transmembrane pressure, temperature, and crossflow velocity) to control the nanofiltration membrane fouling by brackish water. Based on the physiochemical characteristics and desalination performance of the prepared membranes, the membrane modified with 2% TEOA (MPCM2) was identified as the optimal membrane, and 0.5 MPa, 25 °C, and 7 cm/s were identified as the optimal operating conditions through a series of nanofiltration experiments. Moreover, the membrane cleaning procedure for fouled MPCM2 was further determined, and a two-step cleaning procedure using ethylene diamine tetraacetic acid disodium followed by HCl with a permeance recovery rate of 98.77% was identified as the optimal cleaning procedure. Furthermore, the characterizations of the fouled and cleaned MPCM2 showed that the optimized cleaning procedure could recover the properties of MPCM2 to near virgin. This study is of great significance for the long-term stable operation of nanofiltration processes in brackish water treatment to ensure the supply of healthy water in the water-deficient areas of northwest China.

N-Oxide Zwitterion Functionalized Positively Charged Polyamide Composite Membranes for Nanofiltration

N-Oxide zwitterionic polyethyleneimine (ZPEI), a new kind of aqueous phase monomer synthesized by commercially branched polyethyleneimine (PEI) via oxidation reaction, was prepared for fabrication of thin-film composite (TFC) polyamide membranes via interfacial polymerization. The main factors, including the monomer concentration and immersion time of the aqueous phase and organic phase, were investigated. Compared with PEI-TFC membranes, the obtained optimal defect-free ZPEI-TFC membranes exhibited a lower roughness (3.3 ± 0.3 nm), a better surface hydrophilicity, and a smaller pore size (238 Da of MWCO). The positively charged ZPEI-TFC membranes (isoelectric point at pH 8.05) showed higher rejections toward both divalent cationic (MgCl₂, 93.0%) and anionic (Na₂SO₄, 96.1%) salts with a water permeation flux of up to 81.0 L·m^-2·h^-1 at 6 bar, which surpassed currently reported membranes. More importantly, mainly owing to N-oxide zwitterion with strong hydration capability, ZPEI-TFC membranes displayed a high flux recovery ratio (97.0%) toward a model protein contaminant (bovine serum albumin), indicating good anti-fouling properties. Therefore, the novel N-oxide zwitterion functionalized positively charged nanofiltration membranes provide an alternative for water desalination and sewage reclamation.

Boosting the Performance of Nanofiltration Membranes in Removing Organic Micropollutants: Trade-Off Effect, Strategy Evaluation, and Prospective Development

In view of the high risks brought about by organic micropollutants (OMPs), nanofiltration (NF) processes have been playing a vital role in advanced water and wastewater treatment, owing to the high membrane performance in rejection of OMPs, permeation of water, and passage of mineral salts. Though numerous studies have been devoted to evaluating and technically enhancing membrane performance in removing various OMPs, the trade-off effect between water permeance and water/OMP selectivity for state-of-the-art membranes remains far from being understood. Knowledge of this effect is significant for comparing and guiding membrane development works toward cost-efficient OMP removal. In this work, we comprehensively assessed the performance of 88 NF membranes, commercialized or newly developed, based on their water permeance and OMP rejection data published in the literature. The effectiveness and underlying mechanisms of various modification methods in tailoring properties and in turn performance of the mainstream polyamide (PA) thin-film composite (TFC) membranes were quantitatively analyzed. The trade-off effect was demonstrated by the abundant data from both experimental measurements and machine learning-based prediction. On this basis, the advancement of novel membranes was benchmarked by the performance upper-bound revealed by commercial membranes and lab-made PA membranes. We also assessed the potentials of current NF membranes in selectively separating OMPs from inorganic salts and identified the future research perspectives to achieve further enhancement in OMP removal and salt/OMP selectivity of NF membranes.

Membrane technology for pesticide removal from aquatic environment: Status quo and way forward

The noxious side effects of pesticides on human health and environment have prompted the search of effective and reliable treatment techniques for pesticide removal. The removal of pesticides can be accomplished through physical, chemical and biologicals. Physical approaches such as filtration and adsorption are prevailing pesticide removal strategies on account of their effectiveness and ease of operation. Membrane-based filtration technology has been recognized as a promising water and wastewater treatment approach that can be used for a wide range of organic micropollutants including pesticides. Nanofiltration (NF), reverse osmosis (RO) and forward osmosis (FO) have been increasingly explored for pesticide removal from aquatic environment owing to their versatility and high treatment efficiencies. This review looks into the remedial strategies of pesticides from aqueous environment using membrane-based processes. The potentials and applications of three prevailing membrane processes, namely NF, RO and FO for the treatment of pesticide-containing wastewater are discussed in terms of the development of advanced membranes, separation mechanisms and system design. The challenges in regards to the practical implementation of membrane-based processes for pesticide remediation are identified. The corresponding research directions and way forward are highlighted. An in depth understanding of the pesticide nature, water chemistry and the pesticide-membrane interactions is the key to achieving high pesticide removal efficiency. The integration of membrane technology and conventional removal technologies represents a new dimension and the future direction for the treatment of wastewater containing recalcitrant pesticides.

Forward Osmosis Membranes: The Significant Roles of Selective Layer

Forward osmosis (FO) is a promising separation technology to overcome the challenges of pressure-driven membrane processes. The FO process has demonstrated profound advantages in treating feeds with high salinity and viscosity in applications such as brine treatment and food processing. This review discusses the advancement of FO membranes and the key membrane properties that are important in real applications. The membrane substrates have been the focus of the majority of FO membrane studies to reduce internal concentration polarization. However, the separation layer is critical in selecting the suitable FO membranes as the feed solute rejection and draw solute back diffusion are important considerations in designing large-scale FO processes. In this review, emphasis is placed on developing FO membrane selective layers with a high selectivity. The effects of porous FO substrates in synthesizing high-performance polyamide selective layer and strategies to overcome the substrate constraints are discussed. The role of interlayer in selective layer synthesis and the benefits of nanomaterial incorporation will also be reviewed.

Preparation and Properties of Thin-Film Composite Forward Osmosis Membranes Supported by Cellulose Triacetate Porous Substrate via a Nonsolvent-Thermally Induced Phase Separation Process

A porous substrate plays an important role in constructing a thin-film composite forward osmosis (TFC-FO) membrane. To date, the morphology and performance of TFC-FO membranes are greatly limited by porous substrates, which are commonly fabricated by non-solvent induced phase separation (NIPS) or thermally induced phase separation (TIPS) processes. Herein, a novel TFC-FO membrane has been successfully fabricated by using cellulose triacetate (CTA) porous substrates, which are prepared using a nonsolvent-thermally induced phase separation (N-TIPS) process. The pore structure, permeability, and mechanical properties of CTA porous substrate are carefully investigated via N-TIPS process (CTA_N-TIPS). As compared with those via NIPS and TIPS processes, the CTA_N-TIPS substrate shows a smooth surface and a cross section combining interconnected pores and finger-like macropores, resulting in the largest water flux and best mechanical property. After interfacial polymerization, the obtained TFC-FO membranes are characterized in terms of their morphology and intrinsic transport properties. It is found that the TFC-FO membrane supported by CTA_N-TIPS substrate presents a thin polyamide film full of nodular and worm-like structure, which endows the FO membrane with high water permeability and selectivity. Moreover, the TFC-FO membrane supported by CTA_N-TIPS substrate displays a low internal concentration polarization effect. This work proposes a new insight into preparing TFC-FO membrane with good overall performance.