Recycle of ceramic substrate of PDMS/ceramic composite membranes towards alcohol-permselective pervaporation

Study on Intelligent Bionic Superhydrophobic Material and its Oil-Water Separation Mechanism

Marine oil spills and improper disposal of daily oil usage have posed significant threat to ecological environments and human health due to rapid industrial development. In this study, an environmentally friendly, simple process and high-performance Fe3O4@SiO2@Polymethyl methacrylate (PMMA)-based smart bionic superhydrophobic oil-absorbing material was developed for effectively collecting and removing oil pollutants from water. By studying the effects of Fe3O4 particle size, polydimethylsiloxane (PDMS) concentration, and heating time on the superhydrophobicity of the materials, the directional regulation of superhydrophobicity and oil-water separation performance of Fe3O4@SiO2@PMMA@PDMS materials was realized. The results showed that the material exhibited optimal performance when the Fe3O4 particle size combination was 20/500 nm/1 μm, the mass ratio of PDMS to Fe3O4@SiO2@PMMA was 7 : 1, and it was heated at 350°C for 1 minute. The coating achieved an apparent contact angle (APCA) of 158.7° and a rolling angle as low as 4.9°. This coating not only remained superhydrophobic after a 21 m abrasion test and 288 h immersion in acid, alkali, salt, and high-temperature solutions, but also efficiently separated oil-water mixtures and water-in-oil emulsions, and the separation efficiency for oil-water mixtures of trichloromethane, dichloromethane and bromomethane was over 99.78 %, and that for water-in-oil emulsions was over 98.34 %. Furthermore, the superhydrophobic magnetic polyurethane (SFPU) sponge prepared using Fe3O4@SiO2@PMMA not only exhibited excellent oil-absorbing capacity (11-28 g/g), but also realized precise oil absorption at multiple sites by magnetic conduction. In the actual oily wastewater test, the oil-water separation efficiency of the sponge reached 90.58 % and the oil absorption capacity reached 17.03 g/g. This efficient oil-water separation performance as well as oil adsorption capacity comes from the fact that the nonpolar molecules (e. g., -CH3) generated by the hydrolysis of PDMS can produce van der Waals adsorption with oil substances, while the excellent micro-nanostructure of the coating surface greatly increases the contact area between oil droplets and the coating, which can make them adsorb or pass through quickly. This multifunctional coating and sponge had immense application potential in fields like offshore oil spill treatment, organic pollution control in water bodies.

Study on the Mechanism of Rapid Oil-Water Separation by a Fe3 O4 @PMMA@PDMS Intelligent Superhydrophobic Micro/Nanorobot

We prepared an environmentally friendly intelligent Fe3 O4 @PMMA@PDMS superhydrophobic oil-absorbing material with simple process and excellent performance, and investigated the effects of different particle sizes of Fe3 O4 , different concentrations of PDMS, and different heating times on the superhydrophobicity of the coating. The best performance of the coating was achieved at a particle size combination of 20/500 nm for Fe3 O4 , a PDMS to Fe3 O4 @PMMA mass ratio of 6 : 1, and a heating time of 2 min at 400 °C. H2-SPSS coating not only has excellent superhydrophobicity, abrasion resistance, self-cleaning property, and chemical corrosion, but also has good flux and efficiency for separating oil-water mixture, with fluxes of 40,540, 32,432, and 37,027 Lm-2 h-1 for trichloromethane, dichloromethane and bromoethane, respectively, and separation efficiencies of 99.78 %, 99.74 % and 99.73 %, respectively. In addition, we also prepared a superhydrophobic magnetic polyurethane (SPPU) sponge using Fe3 O4 @PMMA@PDMS, which not only has a good oil absorption capacity of 18-44 g/g for different oil substances, it can also move directionally by magnet attraction and absorb oil along a fixed path. Under the control of the magnet, SPPU completes the whole oil absorption process in only 4 s, showing excellent oil absorption and intelligence.

Graphitic carbon nitride-adorned PDMS self-cleaning floating photocatalyst for simultaneous removal of Rhodamine B, Crystal Violet and Malachite Green from a ternary dye mixture

Graphitic carbon nitride-adorned polydimethylsiloxane (PDMS) floating catalyst was prepared by a simple procedure. The prepared catalyst was utilized for the simultaneous mitigation of recalcitrant organic pollutants such as Rhodamine B, Crystal Violet and Malachite Green from their ternary mixture for the first time. Derivative spectroscopic method was used to calculate the degradation efficiencies of individual dyes in the mixture. The prepared catalyst showed a consistent degradation performance up to 4 cycles inducing a degradation of 94.02%, 92.1% and 97.13% of Rhodamine B, Crystal Violet and Malachite Green, respectively, in a dye(s) solution with a catalytic loading of 0.5 g L-1. A kinetic analysis of the dye(s) degradation under visible light was carried out during the course of this work up to 120 min. A detailed characterization of the surface of this novel catalyst was carried out in this study by SEM, EDX, XRD, DRS, DTG, FTIR, Raman spectroscopy and UV-Vis spectroscopy and provided the experimental proof for the catalyst presenting high hydrophobicity, self-cleaning ability, good recyclability and high chemical stability.

Ongoing Progress on Pervaporation Membranes for Ethanol Separation

Ethanol, a versatile chemical extensively employed in several fields, including fuel production, food and beverage, pharmaceutical and healthcare industries, and chemical manufacturing, continues to witness expanding applications. Consequently, there is an ongoing need for cost-effective and environmentally friendly purification technologies for this organic compound in both diluted (ethanol-water-) and concentrated solutions (water-ethanol-). Pervaporation (PV), as a membrane technology, has emerged as a promising solution offering significant reductions in energy and resource consumption during the production of high-purity components. This review aims to provide a panorama of the recent advancements in materials adapted into PV membranes, encompassing polymeric membranes (and possible blending), inorganic membranes, mixed-matrix membranes, and emerging two-dimensional-material membranes. Among these membrane materials, we discuss the ones providing the most relevant performance in separating ethanol from the liquid systems of water-ethanol and ethanol-water, among others. Furthermore, this review identifies the challenges and future opportunities in material design and fabrication techniques, and the establishment of structure-performance relationships. These endeavors aim to propel the development of next-generation pervaporation membranes with an enhanced separation efficiency.

Fabrication of robust superhydrophobic magnetic multifunctional coatings and liquid marbles

To obtain durable and multi-function superhydrophobic surfaces, we reported a facial method to prepare a multifunctional suspension (γ-Fe₂O₃@SiO₂@PDMS suspension) named as FSP suspension, in which γ-Fe₂O₃ was coated by the silica shell and PDMS was used as the outer layer. Superhydrophobic magnetic polyurethane (SMPU) sponge was prepared by immersing the polyurethane (PU) sponge into the FSP suspension, exhibiting the superior ability to absorb oil. In addition, it could also move directionally by the attraction of magnets and absorb the oil along the fixed path. The heated superhydrophobic magnetic stainless steel (H-SMSS) mesh was acquired by spraying FSP suspension onto the stainless steel mesh and then heating at 400 °C, which demonstrated superior superhydrophobicity and resistance to abrasion and chemical corrosion. Besides, the H-SMSS mesh displayed excellent flux and efficiency to separate the oil/water mixture. Rolling droplets on FSP particles, the superhydrophobic magnetic liquid marbles (SMLMs) were fabricated, in which liquids with different volumes were encapsulated and transported directionally. Further, it was convenient to inject liquid into the SMLM and withdraw liquid from it. Thus, the prepared FSP suspension has promising applications in constructing large-area, robust, and multifunctional surfaces and microreactors.

Pervaporation as a Successful Tool in the Treatment of Industrial Liquid Mixtures

Pervaporation is one of the most active topics in membrane research, and it has time and again proven to be an essential component for chemical separation. It has been employed in the removal of impurities from raw materials, separation of products and by-products after reaction, and separation of pollutants from water. Given the global problem of water pollution, this approach is efficient in removing hazardous substances from water bodies. Conventional processes are based on thermodynamic equilibria involving a phase transition such as distillation and liquid-liquid extraction. These techniques have a relatively low efficacy and nowadays they are not recommended because it is not sustainable in terms of energy consumption and/or waste generation. Pervaporation emerged in the 1980s and is now becoming a popular membrane separation technology because of its intrinsic features such as low energy requirements, cheap separation costs, and good quality product output. The focus of this review is on current developments in pervaporation, mass transport in membranes, material selection, fabrication and characterization techniques, and applications of various membranes in the separation of chemicals from water.