Study on mechanochemical effect of silica for short grinding period

Improving mortar properties using traditional ceramic materials ground to precisely controlled sizes

The present work investigates the impact of particle size reduction of traditional ceramic materials as partial substitutes for Portland cement in mortars. Ceramic brick, ceramic tile, and stoneware were selected, with three particle sizes (D 50 of 1, 5, and 15 μm) achieved through grinding operations adapted to each material grindability. The reactivity of ceramic powders was assessed via dissolution in saturated lime solution. Mortars were prepared with 10 % and 20 % cement mass replaced by ceramic powders ground to each fineness. The packing density of mortars was evaluated using the Compressible Packing Model. Compressive strength was measured at 1, 3, 7, and 28 days, and pore size distribution was analyzed by mercury intrusion porosimetry. Results indicated that ceramic tile required less grinding energy than brick and stoneware. High-energy grinding slightly altered the crystalline structure and increased amorphous content, enhancing reactivity with lime. Increased cement replacement with finer ceramic powders (D 50 about 1 μm) improved strength, increased mesopores (50 nm), and reduced pore size threshold, attributed to filler and pozzolanic effects. A multiple linear regression model effectively described the influence of various variables on mortar strength with the interaction terms demonstrating the complexity of the interplay of the variables.

Reuse and Mechanochemical Processing of Ore Dressing Tailings Used for Extracting Pb and Zn

The increasing accumulation of rock waste obtained due to ore processing and its environmental impacts, such as acid mine drainage and elevated concentrations of heavy metals in soils, necessitates the transformation of mining technologies based on the concept of circular waste management. The research is aimed at improving the parameters of the mechanical activation effect produced on technogenic georesources, as well as at expanding the application scope of disintegrators in the field of using the partial backfill of the mined-out space when developing stratified deposits. In this regard, the research purpose was to substantiate the parameters of extracting metals from enrichment tailings using their mechanochemical activation to ensure cyclic waste management. The research involved the application of three-dimensional interpolation methods used for processing the data and the graphical representation. As a result, the following was found to be characteristic of the waste of the Sadonsky mine management. The degree of extracting zinc from pre-activated tailings increases logarithmically when the H2SO4 concentration and the NaCl proportion decrease 3.5 times. The degree of extracting lead from the activated tailings increases according to the Fourier law when decreasing the NaCl mass concentration, and an optimal range of the H2SO4 (0.38-0.51%) proportion decreases six times. One of the key results of the research is the justification of expanding the scope of applying disintegrators in the case of a directed activation influence exerted on the components of the stowing strips. The obtained results expand the understanding of the mechanism of the influence of the mechanochemical activation of dry tailings on the reactivity unevenness when extracting several metals from them.

Study on the Effect of Amorphous Silica from Waste Granite Powder on the Strength Development of Cement-Treated Clay for Soft Ground Improvement

Granite powder (stone powder), a waste product generated from stone quarries, is increasingly being reused in cement-treated clays. The particle size of stone powders affects the cement-clay reaction by either increasing or reducing the unconfined compressive strength (UCS). This study investigated this phenomenon by separating stone powder from the same batch at the quarry into five particle sizes (A, B, C, D and E: 106–75 µm, 40–75 µm, 20–40 µm, <20 µm and 106–<1 µm, respectively). Flow value, fall cone, UCS and thermogravimetry-differential thermal analysis (TG-DTA), X-ray fluorescence, electrical conductivity and NaOH digestion tests were conducted. It was discovered that stone powder had an amorphization rate of up to 1.45 % (14.5 mg/g of amorphous silica); hence, it was pozzolanic. However, the amorphousness varied with the particle size of the material in the order of D > E > C > B > A, which translated into UCS variation in the same order. Stone powders D and E played two roles in UCS development, i.e., nucleation of cementitious products and reaction with Ca(OH)2 to increase the UCS higher than the control sample. Linear regression equations determined the minimum concentration of amorphous silica for a UCS increment as 9.4 mg/g.

Investigation of Mechanochemically Treated Municipal Solid Waste Incineration Fly Ash as Replacement for Cement

Municipal solid waste incineration (MSWI) fly ash has been classified as hazardous waste in China because of the leachable toxic heavy metals and high concentrations of chlorides and polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans (PCDD/Fs). Currently, the main treatment method is still landfilling after chemical treatment or cement solidification, and an effective approach to realize fly ash utilization is still lacking. In the present work, the fly ash was firstly water-washed to remove the soluble chlorine salts, which can improve the performance of the produced cement mortar in later work. Mechanochemical pre-treatment was adopted to destroy the PCDD/Fs and improve the heavy metals’ stabilization. The results show that 75% of PCDD/Fs can be degraded and that most of the heavy metals are stabilized. After the mechanochemical pre-treatment, the average particle size of the fly ash decreases to 2–5 μm, which is beneficial for promoting the activation energy and accelerating the hydration process in cement mortar production. The compressive and flexural strengths of the fly ash cement mortar improve to 6.2 MPa and 32.4 MPa, respectively, when 35% of the OPC is replaced by treated fly ash. The similarity in the 3-day and 28-day strength with or without the addition of the treated ash shows the light influence of the fly ash addition. Thus, the mechanochemical process can stabilize the heavy metals and activate the fly ash, allowing it to partly substitute ordinary Portland cement in building materials, such as cement raw materials and concrete.

Synthesis, characterization, and performance analysis of carbon molecular sieve-embedded polyethersulfone mixed-matrix membranes for the removal of dissolved ions

The asymmetric polyethersulfone (PES-15 wt.%) mixed-matrix membranes were prepared by incorporation of carbon molecular sieve (CMS) with varying concentrations (1, 3, and 5 wt.%). Physicochemical characterization of synthesized membranes was carried out using field emission scanning electron microscope, atomic force microscopy, contact angle, thermogravimetric analysis, zeta potential analyzer, porosity, and mean pore sizes. Performance analysis of synthesized mixed-matrix membranes was carried out by varying the operating parameters such as pressure (2-10 bar), feed concentration (100-1,000 mg/L), and cations type (Na⁺ , Ca²⁺ , Mg²⁺ , and Sn²⁺ ). Effect of operating parameters and CMS concentration was investigated on pure water flux (PWF), permeate flux, and rejection of membranes. It was found that mixed-matrix membrane containing 15 wt.% PES with 1 wt.% CMS displayed the superior physicochemical characteristics in terms of hydrophilicity (37.9°), surface charge (-13.8 mV), mean pore diameter (6.04 nm), and thermal properties (T_g  = 218.5°C), and overall performance. E5C1 membrane showed 1.5 times higher PWF (75.5 L m^-2  hr^-1 ) and incremented in rejection for all salts than the nascent membrane. PRACTITIONER POINTS: Carbon molecular sieve-embedded mixed-matrix membranes were synthesized by phase inversion method. The resultant membranes experienced improved hydrophilicity, roughness, surface charge, porosity, and mean pore diameter with 1 wt.% CMS loading. The pure water flux was improved from 55.77 to 75.05 L m^-2  hr^-1 when 1 wt.% CMS was added in pure PES. The observed rejection of a mixed-matrix membrane with 1 wt.% CMS was the maximum for all salts.

Mechanical activation of fly ash from MSWI for utilization in cementitious materials

In the present study, the physicochemical characteristics of municipal solid waste incineration fly ashes (FA) from circulating fluidized bed (CFB) or grate furnaces are studied in detail. It is identified that the CFB FA, containing high amount of Si and Al, has better potential and properties for utilization than the grate FA, which is much richer in chlorides. Mechanical activation (MA) allows amending the properties of CFB FA, thus preparing for its subsequent utilization in cementitious materials. Compared to simple water washing, MA treatment of CFB FA further reduces the residual amount of chlorine in fly ash from 0.72 to 0.33 wt%, giving the possibility of doubling the capacity of cement kiln for fly ash disposal. The improvement in chlorine removal relates to the conversion of FA compounds from a crystalline to an amorphous state, increasing the solubility of sparingly soluble chlorides. During the curing of mortars, traces of aluminum or other nonferrous metals in CFB FA are oxidized, liberating lots of hydrogen gas; this would cause expansion problems and significantly reduce the flexural and compressive strength. MA treatment of CFB FA solves such expansion problems by exhausting these reactions in advance, respectively enhancing flexural and compressive strength from 5.7 and 35.3 MPa to 9.1 and 56.9 MPa, which is comparable to the performance of Ordinary Portland Cement. Finally, an innovative pre-treatment technique for CFB FA, combining wet ball milling and counter-current two-stage water washing, is proposed for facilitating its recycling.

Effect of fixed carbon molecular sieve (CMS) loading and various di-ethanolamine (DEA) concentrations on the performance of a mixed matrix membrane for CO2/CH4 separation

Polyethersulfone (PES) as a polymer along with carbon molecular sieves (CMS) as an inorganic filler and di-ethanolamine (DEA) as the third component were used to fabricate amine mixed matrix membranes (A3Ms).

Mechanochemically induced synthesis of anorthite in MSWI fly ash with kaolin

The process of mechanical milling has been found to effectively stabilize heavy metals in municipal solid waste incinerator (MSWI) fly ash, as well as to restrain the evaporation of heavy metals during thermo-treatment. This method is adopted in this study and the composition and degree of amorphization adjusted to improve the efficiency of crystalline anorthite synthesis. Different milling times (1, 5, 10 and 20 h) and different sintering temperatures (900, 950, 1000, 1100, 1200 and 1300 °C) are utilized. The extracted fly ash and kaolin (KEFA) were mixed to simulate an anorthite composite. The experimental results indicate that the degree of amorphization of the KEFA increased as the milling time increased. Furthermore, the synthesis of crystalline anorthite increased as the degree of amorphization increased. The milling process allowed a reduction in the synthesization temperature from 1300 °C to 950 °C. The heavy metals are sealed in during the liquid sintering phase, which reduces the amount of heavy metals released from the sintered specimens.

Effects of wet ball milling on lead stabilization and particle size variation in municipal solid waste incinerator fly ash

Water-extracted municipal solid waste incinerator (MSWI) fly ash was treated by a process of wet ball milling, using desalinated water as the milling solution. We investigated the influence of the milling process on the partitioning and leaching characteristics of lead (Pb) and the particle size distribution. The results show that 93.11% of the Pb was partitioned into the milled ash, 2.60% to the milling balls, and 0.17% to the inner surface of the milling jar, while amounts lower than the detection limit remained in the milled solution. As tested by the toxicity characteristic leaching procedure (TCLP), the leaching of Pb was inhibited after short-term grinding (from 5.2 to 1.2mg/L after 1h of milling), and further reduced by about 96% after 96h of ball milling. The mobility of the heavy metal was analyzed after a sequential extraction procedure. The results also show that Pb tended to become more stable after milling. The size distribution of particles was analyzed by a laser particle diameter analyzer and their morphology during grinding was observed using scanning electron microscopy. The median size of the fly ash decreased significantly from 36 to 5 microm after 0.5h of milling, but then only slightly, from 5 to 2 microm, with further milling from 0.5 to 96 h, due to the concurrent actions of fragmentation and/or agglomeration. The reason for the stabilization of Pb by ball milling was probably that Pb was sealed in the milled fly ash during the fragmentation and agglomeration of particles.

Effect of different formulation variables on some particle characteristics of poly (DL-lactide-co-glycolide) nanoparticles

This study investigates the effect of some formulation variables on particulate characteristics of poly (DL-lactide-co-glycolide) (PLGA) copolymer nanoparticles by applying 2(3) factorial design and response surface methodology (RSM). Nanoparticles were prepared by solvent displacement technique. Initially, appropriate formulation factors for elaboration of polymeric particles were selected by screening. A 2(3) full factorial design was employed to evaluate the influence of three formulation variables, polymer concentration (X(1)), dispersant concentration (X(2)) and phase volume ratio (X(3)) on the percentage of total particles at submicron range (Y(1)), mean diameter (Y(2)) and specific surface area (Y(3)) as particle characteristics. The results showed that all the three variables had significant influence on mean diameter of particles and amount of particles at submicron range. Simultaneous change of polymer concentration and dispersant concentration had significant effect on specific surface area of particles. Span value as an index of polydispersity indicated uniformity in particle size distribution.