Synthesis, characterization and corrosion inhibition studies of N-phenyl-benzamides on the acidic corrosion of mild steel: Experimental and computational studies

Anticorrosion and Antimicrobial Evaluation of Sol-Gel Hybrid Coatings Containing Clitoria ternatea Modified Clay

In this study, Clitoria ternatea (CT) was incorporated into the structure of sodium montmorillonite (Na⁺-MMT), then these new nanoparticles (CT-MMT) were added to sol-gel-based hybrid silanol coatings (SGC). The results of the CT-MMT investigation using Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscope (TEM) confirmed the presence of CT in the structure. The results of polarization and electrochemical impedance spectroscopy (EIS) tests showed that the presence of CT-MMT in the matrix improves corrosion resistance. The EIS results showed that the coating resistance (R_f) of the sample containing 3 wt.% CT-MMT after immersion was 687 Ω·cm², while this value was 218 Ω·cm² for pure coating. CT and MMT compounds improve corrosion resistance by blocking anodic and cathodic regions, respectively. Additionally, the presence of CT in the structure created antimicrobial properties. CT contains phenolic compounds that have the ability to suppress by membrane perturbation, reduction of host ligands adhesion, and neutralizing bacterial toxins. Therefore, CT-MMT showed inhibitory effects and killing of Staphylococcus aureus (gram-positive bacteria) and Salmonella paratyphi-A serotype (gram-negative bacteria), and also improved corrosion resistance.

Unraveling Bonding Mechanisms and Electronic Structure of Pyridine Oximes on Fe(110) Surface: Deeper Insights from DFT, Molecular Dynamics and SCC-DFT Tight Binding Simulations

The development of corrosion inhibitors with outstanding performance is a never-ending and complex process engaged in by researchers, engineers and practitioners. The computational assessment of organic corrosion inhibitors' performance is a crucial step towards the design of new task-specific materials. Herein, the electronic features, adsorption characteristics and bonding mechanisms of two pyridine oximes, namely 2-pyridylaldoxime (2POH) and 3-pyridylaldoxime (3POH), with the iron surface were investigated using molecular dynamics (MD), and self-consistent-charge density-functional tight-binding (SCC-DFTB) simulations. SCC-DFTB simulations revealed that the 3POH molecule can form covalent bonds with iron atoms in its neutral and protonated states, while the 2POH molecule can only bond with iron through its protonated form, resulting in interaction energies of -2.534, -2.007, -1.897, and -0.007 eV for 3POH, 3POH⁺, 2POH⁺, and 2POH, respectively. Projected density of states (PDOSs) analysis of pyridines-Fe(110) interactions indicated that pyridine molecules were chemically adsorbed on the iron surface. Quantum chemical calculations (QCCs) revealed that the energy gap and Hard and Soft Acids and Bases (HSAB) principles were efficient in predicting the bonding trend of the molecules investigated with an iron surface. 3POH had the lowest energy gap of 1.706 eV, followed by 3POH⁺ (2.806 eV), 2POH⁺ (3.121 eV), and 2POH (3.431 eV). In the presence of a simulated solution, MD simulation showed that the neutral and protonated forms of molecules exhibited a parallel adsorption mode on an iron surface. The excellent adsorption properties and corrosion inhibition performance of 3POH may be attributed to its low stability compared to 2POH molecules.

Palmitic acid-based amide as a corrosion inhibitor for mild steel in 1M HCl

Due to growing environmental concerns and regulations limiting the use of harmful and toxic synthetic corrosion inhibitors, there is a high demand for sustainable corrosion inhibitors. In this study, a green and rapid technique was used to synthesize amide N-(4-aminobutyl)palmitamide (BAPA) which yielded 91.17% of the product within 2 min, compared to a low yield of 75-80% and a very long 8-10 h reaction time with the conventional thermal condensation method. The chemical structure of BAPA was analyzed by FT-IR, 1HNMR and 13CNMR spectra, as well as CHNS elemental analysis. When applied to mild steel exposed to 1 M HCl, BAPA delayed and reduced corrosion by adsorbing to the steel surface to form a protective layer. The inhibition efficiency increased with increasing amide concentration, and maximal inhibition of 91.5% was observed at 0.5 mM BAPA. The adsorption of BAPA on mild steel in an acidic solution was studied and inhibition performance was correlated with the calculated adsorption-free energy ΔGads, indicating good agreement between the experimental and adsorption findings. Surface morphology of untreated and treated mild steel coupons was evaluated by SEM, and based on density functional theory (DFT) computations and atomic charges analysis, a stronger interaction was observed between BAPA and mild steel surface leading to the formation of a compact protective film on the metallic surface. This protective film is attributed to the presence of nitrogen atoms and carbonyl group in the chemical structure of BAPA.

Experimental and Quantum Chemical Investigations on the Anticorrosion Efficiency of a Nicotinehydrazide Derivative for Mild Steel in HCl

A corrosion inhibitor namely N′-(4-hydroxy-3-methoxybenzylidene) nicotinohydrazide was synthesized and the inhibition efficiency of the investigated inhibitor toward the mild steel corrosion in 1 M HCl was studied. The anticorrosion effect has been investigated by weight loss (WL) techniques and electrochemical analysis includes potentiodynamic polarization (PDP) studies and electrochemical impedance spectroscopy (EIS). The current investigation has demonstrated that the tested inhibitor is suitable in corrosive environment and the inhibitive efficacy up to 97% in 1 M HCl. PDP measurements showed that the nicotinohydrazide is a mixed type inhibitor. EIS measurements showed that an increase in the inhibitory concentration leads to an increase in the charge transfer resistance (Rct) and a decrease in the double-layer capacitance (Cdl). Experimental results for the inhibitory performance of WL methods and electrochemical techniques (PDP and EIS) are in good agreement. The tested inhibitor molecules adsorbed on the surface of mild steel in a hydrochloric acid solution followed Langmuir’s isothermal adsorption. Quantum chemical parameters based on density function theory (DFT) techniques were conducted on oxygen/nitrogen-bearing heterocyclic molecule employed as a corrosion inhibitor for mild steel in HCl to evaluate the correlation between the inhibitor structure and inhibitory performance. The parameters including the energy gap (ΔE), dipole moment (μ), electronegativity (χ), electron affinity (A), global hardness (η), softness (σ), ionization potential (I), the fraction of electrons transferred (ΔN), the highest occupied molecular orbital energy (EHOMO), and the lowest unoccupied molecular orbital energy (ELUMO) were also calculated and were in good agreement with the experimental results.

Antipsychotic drug waste: A potential corrosion inhibitor for mild steel in the oil and gas industry

In this study, the corrosion inhibition efficiency of thioridazine hydrochloride (TH), an antipsychotic drug, on mild steel (commonly used pipeline material in the oil and gas industry) in 1 M hydrochloric acid (HCl) was evaluated using electrochemical techniques and weight loss method. Electrochemical impedance spectroscopy (EIS) results suggest that TH significantly enhances the polarization resistance (R_p) of mild steel. Similarly, potentiodynamic polarization results showed that the corrosion current density (i_corr) of mild steel decreased significantly with addition of TH. To understand the long-term effect of TH, mild steel was tested for 7 days in 100 ppm TH containing electrolyte. EIS results showed that the R_p did not change significantly after 24 h exposure as compared to 2 h exposure; whereas the R_p increased by 28% after 7-day exposure. Weight loss measurements revealed that the inhibition efficiency of TH is remarkably high (98.8%) after 7-day exposure. The adsorption free energy calculation suggests that at the initial stage (1-day) of mild steel exposure, TH was physically adsorbed onto the surface. However, at a later stage (7- day) the binding of TH was chemical, and hence the corrosion protection increased with increase in the exposure period. As compared to the wide range of corrosion inhibitors reported in the literature, TH has shown to be highly effective for mild steel. Thus, it can be suggested that TH drug waste is a potential corrosion inhibitor for mild steel pipelines in the oil and gas industry.

Novel pyrimidine-bichalcophene derivatives as corrosion inhibitors for copper in 1 M nitric acid solution

This study targets the investigation of three pyrimidine-bichalcophene derivatives (MA-1230, MA-1231, MA-1232) for the prevention of corrosion on copper in 1 M HNO₃ via weight loss (WL), potentiodynamic polarization (PDP), and electrochemical impedance spectroscopy (EIS) techniques. The surface morphology was also analyzed by different methods. It was found that the inhibition efficiency (% η) increased by increasing the doses of pyrimidine derivatives and the temperature of the medium. Weight loss data revealed the better adsorption of MA-1232 on the Cu surface at increased inhibitor dose, reaching a maximum efficiency of 99.14% at a dose of 21 μM at 45 °C. The best description of the adsorption of the investigated derivatives on the copper surface was given by the Langmuir isotherm. Some important thermodynamic parameters for the studied inhibitors were computed and are discussed herein. The polarization studies showed that the pyrimidine-bichalcophenes act as mixed inhibitors. Computational chemical approaches were used with informative yields, including quantum-chemical and molecular dynamics simulation techniques, which agree with the experimental results. The results obtained from all tested methods are strongly accepted.

Chromeno-carbonitriles as corrosion inhibitors for mild steel in acidic solution: electrochemical, surface and computational studies

Three novel N-hydrospiro-chromeno-carbonitriles namely, 2-amino-7,7-dimethyl-1',3',5-trioxo-1',3',5,6,7,8-hexahydrospiro[chromene-4,2'-indene]-3-carbonitrile (INH-1), 3-amino-7,7-dimethyl-2',5-dioxo-5,6,7,8-tetrahydrospiro[chromene-4,3'-indoline]-2-carbonitrile (INH-2) and 3'-amino-7',7'-dimethyl-2,5'-dioxo-5',6',7',8'-tetrahydro-2H-spiro[acenaphthylene-1,4'-chromene]-2'-carbonitrile (INH-3) were synthesized using the principles of green chemistry and applied as corrosion inhibitors for mild steel in acidic medium using computational simulations and experimental methods. Experimental and computational studies revealed that inhibition effectiveness of the INHs followed the sequence: INH-3 (95.32%) > INH-2 (93.02%) > INH-1 (89.16%). The investigated compounds exhibit mixed-type corrosion inhibition characteristics by blocking the active sites on the surface of mild steel. EIS study revealed that the INHs behave as interface-type corrosion inhibitors. EDX analyses supported the adsorption mechanism of corrosion inhibition. A DFT study carried out for gaseous and aqueous forms of inhibitor molecules indicated that interactions of INHs with the mild steel surface involve charge transfer phenomenon or donor-acceptor interactions. A Monte Carlo (MC) simulation study revealed that only a fractional segment of the molecule lies parallel to the steel surface, since the INH molecules are not completely planar. The results of computational studies and experimental analyses were in good agreement.

Synthesis, Characterization, and Computational Chemical Study of Aliphatic Tricationic Surfactants as Corrosion Inhibitors for Metallic Equipment in Oil Fields

Aliphatic tricationic surfactants were prepared by the esterification reaction, followed by a quaternization reaction to protect oil well facilities from corrosion problems. Microelemental analysis and Fourier transform infrared and ¹H NMR spectroscopic techniques were performed to explore the obtained motifs. The performance of these amphiphiles as inhibitors for metallic S90 steel corrosion in formation water was investigated through electrochemical tests (potentiodynamic polarization and electrochemical impedance spectroscopy). The results revealed significant inhibition effectiveness improvement with increasing concentrations of these amphiphiles. Its maximum inhibition efficiency reaches 93.07% at 250 ppm for the compound (AED). Potentiodynamic polarization graphs demonstrated that tricationic amphiphiles behave as mixed-type inhibitors. In addition, the adsorption of the tricationic surfactant at the S90 steel surface followed Langmuir isotherm. Atomic force microscopy revealed that a protective layer formed at the surface of S90 steel caused the inhibition of corrosion. During the inhibition procedure of S90 steel corrosion, theoretical research has been performed to validate electrochemical experiments and to clearly demonstrate the mechanism of these amphiphiles. Finally, quantum chemical calculations were calculated to achieve the justification for the obtained empirical results.

Electrochemical, spectroscopic and theoretical studies for acid corrosion of zinc using glycogen

The objective of the work is to introduce and establish anticorrosion capabilities of a novel biopolymer glycogen (GLY) against sulfamic acid (NH2SO3H) induced corrosion of zinc. The corrosion and inhibition studies were done by electrochemical techniques such as potentiodynamic polarization (PDP) measurements and electrochemical impedance spectroscopy technique (EIS). Conditions were optimized to get maximum inhibition efficiency by varying the concentration of the inhibitor in the temperature range of 303–323 K. Activation and thermodynamic parameters were evaluated and discussed in detail. Suitable adsorption isotherm was proposed to fit the experimental results. Scanning electron microscopy (SEM), energy dispersive X-ray (EDX) and atomic force microscopy (AFM) studies were performed before and after the addition of inhibitor. Adsorption of inhibitor was further confirmed by UV–Visible spectroscopy. Quantum chemical calculations were done to establish the correlation between the structure of the inhibitor and its inhibition efficiency. Energy of HOMO, LUMO, energy gap ∆E, dipole moment (µ) Mullikan charges were calculated. Different theoretical factor descriptors like the hardness (η), and softness (σ) electronegativity (χ), global electrophilicity (ω), nucleophilicity (ε) and fraction of electron transferred (ΔN) were calculated. Inhibition efficiency of glycogen increased with increase in its concentration and with temperature. Maximum efficiency of 72% could be achieved for the addition of 0.05 g L−1 of GLY at 323 K. Results were fitted into Langmuir adsorption iostherm. The surface of the metal turned visibly smoother in the presence of GLY. In addition the EDX studies showed increase in carbon content which re-affirmed the adsorption of GLY on the metal surface. The density functional theory (DFT) based theoretical studies supported the experimental observations.

New 8-Hydroxyquinoline-Bearing Quinoxaline Derivatives as Effective Corrosion Inhibitors for Mild Steel in HCl: Electrochemical and Computational Investigations

There has been substantial research undertaken on the role of green synthesized corrosion inhibitors as a substantial approach to inhibit the corrosion of metals and their alloys in acidic environments. Herein, electrochemical studies, surface characterization, and theoretical modeling were adopted to investigate the corrosion inhibition proprieties of novel synthesized quinoxaline derivatives bearing 8-Hydroxyquinoline, namely 1-((8-hydroxyquinolin-5-yl) methyl)-3,6-dimethylquinoxalin-2(1H)-one (Q1) and 1-((8-hydroxyquinolin-5-yl)methyl) quinoxalin-2(1H)-one (Q2) on mild steel corrosion in 1 mol/L HCl solution. The principal finding of this research was that both inhibitors acted as good corrosion inhibitors with Q1 having the highest performance (96% at 5 × 10−3 mol/L). Electrochemical results obtained via potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) techniques demonstrated that quinoxaline compounds belonged to mixed-type inhibitors; their presence significantly increased the polarization resistance, preventing simultaneously anodic and cathodic reactions. Further, experimental results provided preliminary insights about the interactions mode between studied molecules and the mild steel surface, which followed the Langmuir adsorption model, and physical and chemical interactions assisted their inhibition mechanism. Besides, SEM analyses confirmed the existence of protective film on the metal surface after the addition of 5 × 10−3 mol/L of quinoxalines. In addition, the temperature and immersion time effects on inhibition performances of quinoxalines were investigated to evaluate their performances in different operating conditions. Besides, Density Functional Theory (DFT) and molecular dynamics (MD) simulations were carried out to explore the most reactive sites of quinoxaline inhibitors and their interaction mechanism. Theoretical results revealed that the inhibitor molecule with additional electron-donating functional group strongly interacted with the steel surface.

Adsorption and Corrosion Performance of New Cationic Gemini Surfactants Derivatives of Fatty Amido Ethyl Aminium Chloride with Ester Spacer for Mild Steel in Acidic Solutions

Three new cationic gemini surfactants with ester spacer type 2-2′-(ethane-1,2-diyl bis(oxy)) bis(N-(2-alkanamidoethyl)-N,N-dimethyl-2-oxoethan-1-aminium)) dichloride) (CGSES12, CGSES14 and CGSES16), based on N,N-dimethyl fatty amido ethylamine, were produced. These gemini quaternary ammonium salts were synthesized using a three-step reaction method, starting from th/e condensation of the fatty acid chloride (RCOCl) of various hydrophobic chain lengths (R, C₁₁H₂₃, C₁₃H₂₇, C₁₅H₃₁) with N,N-dimethyl ethylene diamine, followed by the quaternization of the tertiary amino group formed with the spacer of the ester group formed in the second step. The chemical configuration of the surfactants was established by FT-IR, ¹HNMR, ¹³CNMR and Mass spectroscopies. The inhibition performance of three surfactants was studied by weight loss and electrochemical measurements. The results show that CGSES12, CGSES14 and CGSES16 behave as effective inhibitors and surface agents. The maximum efficiency was higher than 94% at 2.5 mM, and the inhibition order was CGSES16 > CGSES14 > CGSES12. This was due to the increment in hydrophobicity of the gemini surfactants. Their adsorption on a mild steel surface followed the Langmuir isotherm. CGSES12, CGSES14 and CGSES16 can be considered mixed-type inhibitors. The presence of CGSES12, CGSES14 and CGSES16 increased charge transfer resistance and decreased the corrosion rate. The adsorption focused on heteroatoms and the surface properties of cationic gemini surfactants.

Molecular Assembly between Weak Crosslinking Cyclodextrin Polymer and trans-Cinnamaldehyde for Corrosion Inhibition towards Mild Steel in 3.5% NaCl Solution: Experimental and Theoretical Studies

Constructing molecular assembly between a soluble cyclodextrin polymer (SCDP) and an anticorrosive component is conducive to increasing the availability of a corrosion inhibitor with low molecular polarity in aqueous solution. The SCDP was prepared via the weak crosslinking effect of glutaraldehyde using β-cyclodextrin as the subunit, whose structure was confirmed by proton nuclear magnetic resonance spectra (¹H NMR), X-ray diffraction and morphology. An assembly between SCDP (host) and trans-cinnamaldehyde (guest, CA) was constructed, and the intermolecular interactions were disclosed by Fourier transform infrared spectra (FTIR). The corrosion inhibition of SCDP/CA assembly for mild steel in 3.5% NaCl solution was assessed through electrochemical and surface analyses. ¹H NMR results showed that exterior hydroxyls of β-cyclodextrin were the active sites for crosslinking. Hydrogen bonds might be the binding force between SCDP and CA according to FTIR analyses. Electrochemical measurements revealed that SCDP/CA assembly could suppress both cathodic and anodic reactions and enhance the polarization impedance for mild steel in the corrosive medium with a maximum efficiency of 92.2% at 30 °C. Surface analyses showed that CA molecules could be released from the assembly followed by the energy competition mechanism, and solely adsorb on the steel surface in parallel form, which was further evidenced by theoretical modeling.