Efficiency of cationic surfactant as microbial corrosion inhibitor for carbon steel in oilfield saline water

Amphiphilic Janus Graphene Oxide Acts as a Corrosion Inhibitor to Mitigate the Corrosion Caused by a 1 M HCl Solution on Mild Steel

Great aqueous dispersibility, a large specific surface area, and high impermeability make graphene oxide (GO) the ideal candidate for a high-performance corrosion inhibitor. Numerous symmetrical modification methods have been reported to enhance the adsorption of GO on metal surfaces in various corrosive media. This work aims to investigate the enhancement and mechanism of unilateral hydrophobic modification on the corrosion inhibition performance of GO. In this study, amphiphilic Janus GO (JGO) was prepared by grafting hydrophobic alkyl chains on one side of GO, and its anticorrosion performance was evaluated via weight loss experiments and electrochemical tests. The results revealed that the corrosion inhibition efficiency for Q235 mild steel (MS) in a 1 M HCl aqueous solution of 25 ppm JGO (81.08%) was much higher than that of GO at the same concentration (22.12%). Furthermore, the Langmuir adsorption isotherm and computational study demonstrated that the synergistic effect of physical adsorption and chemical adsorption promoted the hydrophilic side of JGO close to the surface of the metal, and the dense protective layer was formed by the hydrophobic chains toward the corrosive medium, which effectively hindered the corrosion of MS by the acidic liquid. This study emphasizes the significant role of asymmetrically modified hydrophobic alkyl chains in improving the corrosion prevention performance of GO and provides a perspective for the structural design of GO-based corrosion inhibitors.

Enhancing microbiologically influenced corrosion protection of carbon steels with silanized epoxy-biocide hybrid coatings

Microbial biofilms and microbiologically influenced corrosion (MIC) pose serious problems in pipelines transporting freshwater from the reservoir to service water systems and fire water systems of power reactors. The present work aims to design a silane-based epoxy-biocide hybrid coating along with antibacterial compounds on carbon steels (CS) for controlling the MIC of pipeline materials. The optimal inhibitory concentrations of biocides are identified and a robust protocol has been developed to prepare epoxy-based coatings impregnated with three biocides (25 ppm each of benzalkonium chloride, bronopol, and isothiazoline). Microbiological and accelerated corrosion studies were carried out by exposing the coated CS specimens to the enriched freshwater bacterial culture (FWC). As compared to the impedance value of 102 Ohms for the polished CS, the values were 106 and 105 Ohms, respectively, for epoxy-coated specimens (CSE) and epoxy-coated specimens impregnated with biocides (CSEB). The corrosion protection efficiency of CSE and CSEB coated specimens exposed to FWC was 99.9% and 98.1%, respectively. Confocal microscopic analysis showed the average biomass thickness was 51.3 ± 0.6 µm and 24.4 ± 0.5 µm, respectively, for CSE and CSEB specimens in comparison to 94.1 ± 0.2 µm on CS specimens. The improved anticorrosion and antifouling behaviors observed in the CSEB specimens suggest that the new coating strategy has the potential for the development of multifunctional hybrid epoxy coatings for pipeline materials to mitigate MIC-related issues in water-transporting pipeline systems.

New imidazolium-based ionic liquids for mitigating carbon steel corrosion in acidic condition

Two environmentally friendly inhibitors of imidazolium-based ionic liquids namely 3-benzyl-1-hexadecyl-1H-imidazol-3-ium chloride (IL-H), and 3-(4-chlorobenzyl)-1-hexadecyl-1H-imidazol-3-ium chloride (IL-Cl) were manufactured and their chemical structures were confirmed by spectra tools (FT-IR, and 1H NMR). The utilizing of these two new ionic liquids as green corrosion inhibitors for low carbon steel (LCS) in 1.0 M HCl under altered experimental conditions. Mass loss (ML), potentiodynamic polarization (PP), AC impedance spectroscopy (EIS) and surface morphology are take place in this study. The protection performance found to increase with increasing ionic liquid dose and temperature, reaching 92.9% and 95.1% for IL-H and IL-Cl at 120 ppm, respectively. Based on the PP records, the investigated ionic liquids behave as mixed-type inhibitors, influencing both anodic and cathodic responses. The inhibitory activity from these explored ionic liquids was stimulated by their adsorption on the effective surfaces of the steel surface in accordance with the Langmuir adsorption isotherm. The Density Functional Theory (DFT) method is used to analyze the relationship between quantum chemical calculations and the protection efficiency of ionic liquids.

Controlling the Hydrogen Generation Reaction from Waste Water in Oil Fields Using an Ionic Liquid

Hydrogen production technologies are attracting widespread interest in energy technologies. The conventional methods for hydrogen production suffer from high cost, restricting their production everywhere. Here, we use waste formation water from a petroleum field and carbon steel materials to produce hydrogen. The most suitable conditions have been investigated to maximize the hydrogen yield. In addition, an ionic liquid (i.e., tributylmethylammonium methyl carbonate, BMAMC) has been used to control the hydrogen generation reaction. We reveal that the amount of hydrogen release rapidly increases with decreasing pH of the solution from 6.7 to 2.5. A further increase in temperature resulted in more amount of hydrogen release. Our study investigates the influence of chloride ions on hydrogen generation activity. The results revealed that ionic liquid BMAMC remarkably decreases the amount of hydrogen release with an efficiency of 92% at 5.08 × 10^-4 M. The addition of ionic liquid BMAMC into waste formation water increases the activation energy of the hydrogen generation reaction. The Langmuir model is the best isotherm describing the adsorption of BMAMC on carbon steel. Finally, to confirm the adsorption of the ionic liquid BMAMC, scanning electron microscopy and Fourier-transform infrared spectroscopy analysis were conducted.

Utilizing birch leaf extract in pickling liquid as a sustainable source of corrosion inhibitor for pipeline steel

This study set out to determine the effectiveness of birch leaves extract (BLE) as a corrosion inhibitor against X52 pipeline steel in the pickling solution. Chemical and electrochemical techniques, as well as scanning electron microscope (SEM), Fourier-transform infrared (FT-IR), and adsorption isotherms were used in the research. Various triterpenoids, including betulin, betulinic acid, oleanolic acid, sitosterol, and kaempferol, are unquestionably involved in the corrosion inhibition mechanism, according to the high-performance-liquid-chromatography (HPLC) analysis. The 95% efficiency of the produced BLE extract (at optimum concentration 400 mg L^-1) significantly reduced the corrosion rate of X52 pipeline steel in the pickling solution. The adsorption of BLE extract molecules on the X52-steel surface was demonstrated by SEM and FT-IR analysis. The adsorption activity follows the Langmuir adsorption theory.

Experimental and theoretical evaluations on Oleuropein as a natural origin corrosion inhibitor for copper in acidic environment

Copper corrosion in acidic cleaning solutions is a major worry for heat exchangers. Corrosion inhibitors derived from natural sources might be a viable option. The isolation of Oleuropein compound from olive leaf and investigation of its anticorrosion potential for copper in 1.0 M H₂SO₄ solution are reported here. All experimental results from LC-MS, FT-IR, ¹H and ¹³C-NMR characterizations support the molecular structure of Oleuropein. Electrochemical and gravimetric tests were used to evaluate the corrosion inhibition capabilities of Oleuropein. According to polarization investigation, Oleuropein is a mixed-type inhibitor. Oleuropein's inhibitory efficacy increases with concentration, attaining an optimum value (98.92%) at 100 mg L^-1. At high temperatures, Oleuropein can be considered an efficient inhibitor. Thermodynamic variables for the activation operation and copper dissolution were computed and addressed as well. Scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) examinations revealed that Oleuropein produced an outer layer on the copper surface, shielding it from severe acid damage. Quantum chemical simulations were employed to propose molecular explanations for Oleuropein's inhibitory actions.

A new strategy for cathodic protection of steel in fresh water using an aluminum electrode as an impressed current anode: a case study

In fresh water, aluminum cannot be used as a galvanic anode for the cathodic protection (CP) system because the accumulation of oxide films causes the electrochemical potential to change to an extremely noble potential (passivation). To work correctly, aluminum anodes often require chloride ions in the electrolyte. Because impressed current anodes are fairly inert, the anode component corrodes at an extremely low rate. The present case study focused on a novel strategy for employing aluminum anode as an impressed current anode for cathodic protection inside a fresh water storage tank made of X65 steel. According to the impressed current scenario, 0.6 A of current supply and 0.33 V of voltage were required to properly protect the X65 steel tank’s internal surface area of 421 m2. Prior to the implementation of cathodic protection, the potentials varied from −0.474 to −0.509 V (vs. Ag/AgCl). After 30 days, 60 days, and 90 days of cathodic protection, the potential values inside the protection zone showed a significant change (−0.800 and −1.150 V vs. Ag/AgCl). The results demonstrate that aluminum anodes with a considerable performance (current capacity) and a minimal consumption level can really be employed as impressed current anodes in fresh water applications.

Theoretical, chemical, and electrochemical studies of Equisetum arvense extract as an impactful inhibitor of steel corrosion in 2 M HCl electrolyte

A new type of Equisetum arvense aerial part (EAAP) extract was ready to be tested as a corrosion inhibitor for steel-based parts in Multi-stage flash (MSF) segments while the segments were being acid cleaned. The EAAP extract was identified using Fourier-transform infrared (FTIR) and High-performance liquid chromatography (HPLC). When compared to the specimen exposed to blank solution, EAAP extract molecules covered about 97% of the carbon steel surface in 2 M HCl solution, and the corrosion rate was reduced to 0.58 ± 0.02 μg cm^-2 h^-1 at 300 mg l^-1. EAAP extract tends to have a blended impact on both anodic and cathodic sites on the surface of carbon steel. The thermodynamic activation factors are substantially higher in the presence of extract solution than in the absent of extract, demonstrating that the carbon steel surface would corrode slowly in the presence of EAAP extract. Theoretical models were used to validate the adsorption of EAAP extract on steel surfaces.

Impact of Ionic Liquid on Hydrogen Production from Waste Oilfield Water

We present a promising method for producing pure hydrogen energy from the dissolution of zinc metal in waste oilfield water (WOW) under various conditions. This process mainly consumes zinc metal and WOW. The results show robust dependence on the temperature and solution pH of the hydrogen gas output. Low pH (2.5) and high temperature (338 K) were discovered to be the better conditions for hydrogen production. The 1-ethyl-3-methylpyridinium ethyl sulfate (EMP-ES) ionic liquid is used to regulate the rate of hydrogen generation for the first time. It has been confirmed that the rate of the dissolution of zinc increased faster and produced more hydrogen per unit of time by an increase in solution temperature and a decrease in solution pH. The adsorption of EMP-ES on the active sites of the Zn surface is unrestrained with mixing physical and chemical orientations. SEM, EDX, and FTIR spectroscopy inspections have been utilized to identify and characterize surface corrosion of zinc in WOW. Furthermore, this process is completely secure and can generate energy on demand.

Corrosion mitigation in desalination plants by ammonium-based ionic liquid

CuNi (90:10) alloy is widely used in desalination plants. CuNi alloy corrosion in sulfide-containing seawater is the fundamental problem in the desalination industry. Here we have confronted this difficulty by using ammonium-based ionic liquid (Diethyl (2-methoxyethyl)-methyl ammonium Bis(fluorosulfonyl)imide) [DEMEMA][FSI]. The results revealed that the [DEMEMA][FSI] can suppress Cu–Ni alloy corrosion in a solution of (3.5% NaCl + 10 ppm sulphide) with an efficiency of 98.4% at 120 ppm. This has been estimated by electrochemistry and gravimetry. Furthermore, [DEMEMA][FSI] inhibits the growth of sulfate-reducing bacteria SRB in saline water. Surface morphology testing confirmed [DEMEMA][FSI] adsorption on Cu–Ni surface alloys. In addition, quantum calculations have been used to theoretically predict inhibition efficiency [DEMEMA][FSI].

Controlling Magnesium Self-Corrosion in Mg-Air Batteries with the Conductive Nanocomposite PANI@3D-FCNT

A promising potential device for storage of large amounts of energy is Mg-air batteries. However, the corrosion of the Mg electrode inside the battery electrolyte limits the battery's capacity to store energy. We present a new strategy to protect the Mg electrode from corrosion and increase the life cycle of Mg batteries in this article. The Mg electrode is coated with a conductive nanocomposite (PANI@3D-FCNT) in this technique. To better understand the anticorrosion properties of PANI@3D-FCNTs and their effect on the battery efficiency, electrochemical and battery tests are used. We discovered that PANI@3D-FCNT plays the most promising role in reducing Mg electrode corrosion in 3.5 wt % NaCl electrolyte, with an efficiency of 93.9%. The battery with the coated Mg electrode has a longer discharge time and a slower drop in operating voltage. The PANI@3D-FCNT nanocomposite will prolong the life of the Mg-air battery and keep the Mg electrode active for a long time. This work outstandingly provides an effective strategy to address the defects in the Mg-air batteries arising from electrode corrosion successfully. The work is a great way to open up new avenues for introducing new conductive nanocomposites in metal-air battery designs without using traditional methods.

Green corrosion inhibitor: Cymbopogon schoenanthus extract in an acid cleaning solution for aluminum brass

The purpose of this study was to see if Cymbopogon schoenanthus aerial extract (CSA extract) could reduce the corrosion of aluminum brass in acid cleaning solutions in the distillation plant. For this assessment, measurements of weight loss and polarization technique have all been used. We discovered that at 250 ppm, the efficiency of CSA extract was excellent (97%). Polarization assessments confirmed that the organic compounds in CSA extract were effective mixed-type corrosion inhibitors. HPLC and FTIR analysis were used to explore the key chemical components of CSA extract. CSA extract caused the corrosion process to have a higher energy barrier. Observations of SEM and FT-IR spectra confirmed that CSA extract prevents corrosion attacks at the aluminum brass’s surface.

Improving the sustainability of biodiesel by using imidazolium-based ionic liquid

Corrosion of biodiesel-filled fuel tanks has become a major problem in the use of biodiesel as a new green energy source. The ionic liquid 1-Hexyl-3-methylimidazolium bis(trifluoromethanesulfonyl)imide [C₁₀H₁₉N₂]⁺[C₂F₆NO₄S₂]⁻ was used to control corrosion of C-steel in non-edible biodiesel to resolve this problem. The anti-corrosion and antioxidant properties of the [C₁₀H₁₉N₂]⁺[C₂F₆NO₄S₂]⁻ were characterized using weight loss, electrochemical impedance spectroscopy, total acid number measurements beside SEM and EDX analysis. The findings show that [C₁₀H₁₉N₂]⁺[C₂F₆NO₄S₂]⁻ plays an important role in preventing C-steel corrosion in biodiesel with an efficiency close to 99 percent. The adsorption capability and antioxidant properties of [C₁₀H₁₉N₂]⁺[C₂F₆NO₄S₂]⁻ are the major contributors to the ionic liquid's anti-corrosion properties. We anticipate that this work will help to sustainable expand the use of biodiesel as a renewable energy source.

Inhibitory influence of cationic Gemini surfactant on the dissolution rate of N80 carbon steel in 15% HCl solution

Strong acids are commonly used in petroleum wells to remove scale layers from the surface of N80 C-steel pipe. The corrosive effects of these acids, on the other hand, pose a significant risk to C-steel pipes. For the first time, we discovered the anti-corrosion properties of cationic Gemini surfactant, 1,2-bis(dodecyldimethylammonio) ethane dibromide (DMAEB), for N80 C-steel pipe in acid washing solution (15.0% HCl). The DMAEB, in particular, can reduce the corrosion rate of N80 C-steel by approximately 97%. DMAEB molecules work as a mixed-type corrosion inhibitor, according to electrochemical results. The DMAEB demonstrated a high inhibition effect at high temperatures, as well as high activation energy against the corrosion process. DMAEB's significant performance is primarily due to physical adsorption on the N80 C-steel surface, as confirmed by adsorption isotherms, SEM, EDX, FT-IR, and theoretical studies. Our findings shed new light on the use of Gemini surfactants as corrosion inhibitors in petroleum wells.

Efficiency of Gemini surfactant containing semi-rigid spacer as microbial corrosion inhibitor for carbon steel in simulated seawater

SRB is one of the main bacteria causing marine microbial corrosion. In order to reduce the loss of microbial corrosion, a Gemini surfactant (12-B-12) containing semi-rigid spacer was used to investigate the anti-bacterial and anti-corrosion performances of carbon steel in simulated seawater by weight-loss test, electrochemical method and surface morphology analysis. The results showed that the inhibition efficiency of 0.01 mM 12-B-12 was as high as 98.3% after 30 days of incubation in simulated seawater with SRB, and the planktonic and sessile SRB on the carbon steel surface can be reduced to undetectable level. Quantum chemical calculation and molecular dynamics simulation were used to study the structure-activity relationship.

Oat extract as a natural alkaline scale inhibitor for carbon steel in seawater: electrochemical (AC and DC) studies

The controlling of alkaline scale deposition on carbon steel surface in seawater by Oat extract was probed by means of current/time transients, electrochemical impedance spectroscopy (EIS) tests and scanning electron microscopy (SEM), high-performance liquid chromatography (HPLC), Fourier-transform infrared (FT-IR), X-ray diffraction (XRD) examinations. Nucleation, scale formation and coverage of carbon steel with alkaline scales were detected by current/time curves. The results demonstrate that the retardation in alkaline scale formation is controlled by Oat extract, with 86% efficiency at the highest concentration. The scale growth inhibition is due to the adsorption of Oat extract components on the active growth sites of crystal surfaces.

Study on corrosion behavior of X80 steel under stripping coating by sulfate reducing bacteria

Background

At present, microorganism has been considered as important factors that threaten to buried pipelines with disbonded coatings. Aiming at the problem of unknown corrosion mechanism of sulfate-reducing bacteria (SRB), a series of studies have been carried out in this paper. Spectrophotometer and fluorescent labeling technology are used to study the growth and attachment of SRB in the simulated soil solution. The corrosion behavior of X80 pipeline steel with or without SRB was researched by electrochemical methods such as open circuit potential, dynamic potential polarization curve, and electrochemical impedance spectroscopy. The microscopic morphology of the corrosion products on the surface was observed with a scanning electron microscope (SEM), and the element content of the corrosion products on the surface of the sample after corrosion was observed using X-ray energy spectrum (EDS) analysis.

Results

The results showed that the growth and reproduction of SRB caused the pH of the soil simulated solution to increase, which may promote the corrosion of X80 steel. In addition, the cathode reaction of X80 steel in a sterile environment is the reduction of H⁺, and the main corrosion product is iron oxide. When the soil simulation solution contains SRB, the cathodic reaction is controlled by both H⁺ reduction and sulfide depolarization reactions, and FeS appears in the corrosion products.

Conclusion

Although the life cycle of SRB is only about 14 days, the corrosion of X80 steel is greatly promoted by SRB, and even causes corrosion perforation, which will bring huge economic losses and serious safety hazards.

Multiple Applications of a Novel Cationic Gemini Surfactant: Anti-Microbial, Anti-Biofilm, Biocide, Salinity Corrosion Inhibitor, and Biofilm Dispersion (Part II)

The Egyptian petroleum industries are incurring severe problems with corrosion, particularly corrosion that is induced by sulfidogenic microbial activities in harsh salinity environments despite extensively using biocides and metal corrosion inhibitors. Therefore, in this study, a synthesized cationic gemini surfactant (SCGS) was tested as a broad-spectrum antimicrobial, anti-bacterial, anti-candida, anti-fungal, anti-biofilm (anti-adhesive), and bio-dispersion agent. The SCGS was evaluated as a biocide against environmental sulfidogenic-bacteria and as a corrosion inhibitor for a high salinity cultivated medium. The SCGS displayed wide spectrum antimicrobial activity with minimum bactericidal/fungicidal inhibitory concentrations. The SCGS demonstrated anti-bacterial, anti-biofilm, and bio-dispersion activity. The SCGS exhibited bactericidal activity against environmental sulfidogenic bacteria and the highest corrosion inhibition efficiency of 93.8% at 5 mM. Additionally, the SCGS demonstrated bio-dispersion activity against the environmental sulfidogenic bacteria at 5.49% salinity. In conclusion, this study provides a novel synthesized cationic surfactant with many applications in the oil and gas industry: as broad-spectrum antimicrobial and anti-biofilm agents, corrosion inhibition for high salinity, biocides for environmentally sulfidogenic bacteria, and as bio-dispersion agents.

Corrosion inhibition of carbon steel in hydrochloric acid solution using newly synthesized urea-based cationic fluorosurfactants: experimental and computational investigations

The results of this report show that synthesized fluorosurfactants can be applied as effective corrosion inhibitors with good anticorrosion properties for hydrochloric acid pickling of carbon steel.

Utilization of 1-butylpyrrolidinium Chloride Ionic Liquid as an Eco-friendly Corrosion Inhibitor and Biocide for Oilfield Equipment: Combined Weight Loss, Electrochemical and SEM Studies

With the help of the weight loss, and electrochemical techniques the suppressing action of the commercially available ionic liquid, 1-butylpyrrolidinium chloride [BPm1,1] Cl for carbon steel corrosion in 3.5% NaCl medium was scrutinized. It found that this compound acts as an excellent inhibitor with protection performance raised by an increase of its concentration and temperature. The adsorption behavior of the investigated ionic liquid was a mixed-type inhibitor subordinating Langmuir adsorption isotherm. To expounding adsorption and corrosion inhibition mechanisms, various thermodynamics and activation parameters such as adsorption constant (Kads), Gibb’s standard free energy ( Δ G ∗ $\Delta{{\text{G}}^{\ast}}$ ), activation energy (Ea), activation enthalpy ( Δ H ∗ $\Delta{{\text{H}}^{\ast}}$ ), and activation entropy ( Δ S ∗ $\Delta{{\text{S}}^{\ast}}$ ) were determined and debated. It has appeared that there is a strong interaction between the inhibitor molecules and the carbon steel surface in a predominantly chemisorptions manner. The presence of a protective inhibitor film on the metal surface was confirmed using a corroborative SEM tool. Moreover, the IL has screened for antibacterial activity against planktonic and sessile microorganisms. The obtained results emphasized that the utilized ionic liquid can be regarded as an efficacious biocide for both bacterial strains with a dissimilar efficiency.