Casein as a natural protein to inhibit the corrosion of mild steel in HCl solution

Current and emerging trends of inorganic, organic and eco-friendly corrosion inhibitors

Effective corrosion control strategies are highly desired to reduce the fate of corrosion. One widely adopted approach is the use of corrosion inhibitors, which can significantly mitigate the detrimental effects of corrosion. This systematic review provides a thorough analysis of corrosion inhibitors, including both inorganic and organic compounds. It explores the inhibition mechanisms, highlighting the remarkable inhibitive efficiency of organic compounds attributed to the presence of heteroatoms and conjugated π-electron systems. The review presents case studies and investigations of corrosion inhibitors, shedding light on their performance and application potential. Moreover, it compares the efficacy, compatibility, and sustainability of emerging environmentally friendly corrosion inhibitors, including biopolymers from natural resources as promising candidates. The review also highlights the potential of synergistic impacts between mixed corrosion inhibitors, particularly organic/organic systems, as a viable and advantageous choice for applications in challenging processing environments. The evaluation of inhibitors is discussed, encompassing weight loss (WL) analysis, electrochemical analysis, surface analysis, and quantum mechanical calculations. The review also discusses the thermodynamics and isotherms related to corrosion inhibition, further improving the understanding of inhibitor's behavior and mechanisms. This review serves as a valuable resource for researchers, engineers, and practitioners involved in corrosion control, offering insights and future directions for effective and environmentally friendly corrosion inhibition strategies.

Plant extracts as green corrosion inhibitors for different kinds of steel: A review

Corrosion significantly threatens the structural integrity of steel-based constructions like buildings and industrial units. Traditional corrosion inhibitors, such as chromates, are associated with environmental and health risks. This has led to a growing interest in environmentally sustainable alternatives, with plant extracts emerging as promising candidates. These extracts are widely available, sustainable, and eco-friendly. This review aims to explore the potential of plant extracts as corrosion inhibitors for various types of steel. After examining current scientific literature, over 40 plant extracts have been identified that exhibit corrosion inhibition properties. These extracts have been thoroughly analyzed to understand their effectiveness in preventing corrosion. The review elucidates the mechanisms by which these extracts interact with metal surfaces to form protective layers, effectively hindering the corrosion process. In this review, we focus on the challenges associated with utilizing plant extracts as inhibitors, including optimal extract concentration and temperature considerations.

Unveiling green corrosion inhibitor of Aloe vera extracts for API 5L steel in seawater environment

This study evaluated Aloe vera extract as a green inhibitor to prevent corrosion in seawater environments. A. vera extract was produced by maceration with methanol-water at room temperature. Electrochemical techniques were used to evaluate the corrosion inhibitor effectiveness of the A. vera extract. The morphology of the corrosion products was analyzed by FE-SEM equipped with EDS and AFM. FT-IR and LCMS characterized the functional and structural groups in this extract. The electrochemical measurements show that A. vera extract could effectively reduce the corrosion of API 5L steel in seawater environments. Inhibition efficiency (IE) increases with increasing concentration. Optimal corrosion inhibition efficiency of around 83.75% (PDP) and 88.60% (EIS) was obtained by adding 300 mg L-1 of extract at 310 K. Furthermore, the higher the concentration of A. vera extract, the greater the activation energy (Ea), with the highest activation energy being 48.24 kJ mol-1 for the concentration of 300 mg L-1. Conversely, increasing the temperature and exposure duration reduces the corrosion inhibition efficiency (IE) values; the best exposure period was 30 min with 88.34% IE by a concentration of 300 mg L-1 at 300 K. This corrosion inhibition is achieved by the adsorption process of A. vera bioactive on metal surfaces with a mixed inhibitor through a physisorption-chemisorption mechanism. This finding was confirmed by the smoother surface morphology of the steel treated with A. vera extract than without. This unveiling investigation found that A. vera extract has the potential to be an environmentally friendly corrosion inhibitor in the seawater environment.

New Inhibitor Based on Hydrolyzed Keratin Peptides for Stainless Steel Corrosion in Physiological Serum: An Electrochemical and Thermodynamic Study

Reducing the impact of some biological fluids on bioimplants involves the control of surface characteristics by modeling the interface architecture and assembling ecofriendly thin films to retard corrosion. Therefore, a mixture of hydrolyzed keratin peptides (HKER) was investigated as a corrosion inhibitor for 304L stainless steel (SS) in physiological serum (PS), using electrochemical measurements associated with optical microscopy and atomic force microscopy (AFM). The tests, performed for various concentrations of the inhibitor at different temperatures, showed that the inhibition efficiency (IE) decreased with a rise in temperature and proportionally increased with the HKER concentration, reaching its maximum level, around 88%, at 25 °C, with a concentration of 40 g L-1 HKER in physiological serum. The experimental data best fitted the El-Awady adsorption model. The activation parameters (Ea, ∆Ha and ∆Sa) and the adsorption ones (∆Gads0, ∆Hads, ∆Sads) have highlighted a mixed action mechanism of HKER, revealing that physisorption prevails over chemisorption. AFM parameters, such as the average roughness (Ra), root-mean-square roughness (Rq) and maximum peak-to-valley height (Rp-v), confirmed HKER adsorption, indicating that a smoother surface of the 304L stainless steel was obtained when immersed in a PS-containing inhibitor, compared to the surface designed in blank solution, due to the development of a protective layer on the alloy surface.

A sustainable and eco-friendly approach for environmental and energy management using biopolymers chitosan, lignin and cellulose - A review

Biopolymers are a naturally occurring alternative to synthetic polymers that are linked by covalent bonds, which includes cellular components such as proteins, nucleotides, lipids, and polysaccharides. Based on the extensive literature review it was found that chitosan, lignin, and cellulose were predominantly used in the energy and environmental sectors. Due to their vast array of qualities, including the adsorption, flocculation, anticoagulation, and furthermore, have made them useful for treating wastewater and pollutant removal. Chitosan and lignin have been used as a proton exchange membrane in the energy storage device of fuel cells. As these biopolymers develop strong coordination connections with metal surfaces, they act as an anticorrosive agent, which inhibiting the corrosion. Besides, there are a lot of recent developments in the application of biopolymers for energy and environmental fields. The present review provides a concise summary of recent developments in membrane-based biopolymers role in energy and environmental field. In addition, this review is drawn to a conclusion with a discussion of future trends in the real application of biopolymers in a variety of different industries, as well as the financial significance of these future trends.

Effective Inhibition of Carbon Steel Corrosion by Waterborne Polyurethane Based on N-tert-Butyl Diethanolamine in 2M HCl: Experimental and Computational Findings

The efficiency of corrosion inhibition for waterborne polyurethane based on N-tert-butyl diethanolamine (tB-WPU) is investigated using different techniques. Corrosion weight loss, open circuit potential experiments, electrochemical impedance spectroscopy, and potentiodynamic polarization measurements show that both a commercial reagent and a polyurethane-based inhibitor prevent corrosion at increasing temperature to 50 °C. At 75 °C, the activity of both reagents is reduced. In stirring conditions, the effectiveness of acid corrosion inhibition (25 °C, 500 ppm) drops abruptly from 89.5% to 60.7%, which is related presumably to the complexity of binding the polymer molecules to the metal surface. As follows from thermodynamic calculations, the adsorption of tB-WPU on the metal surface in 2M HCl can be treated as a physisorption. Model quantum–chemical calculations support the experimental studies and elucidate the nature of steel surface–inhibitor molecule chemical bond, which is realized mainly by carboxyl and amino groups. It is concluded that WPUs can be considered as a perspective alternative to commercial oilfield reagents due to their versatility.

Experimental Study on the Corrosion of Carbon Steel and Aluminum Alloy in Firefighting Protein Foam Concentrates

The corrosion of mild steel and Al alloy in Fomtec P 6% and 6% P Profoam 806 protein-based foam concentrates was investigated. Weight-loss data for steel showed corrosion penetration of 0.745 mipy in Fomtec and 2.269 mipy in Profoam, whereas for Al alloy the penetration levels were 0.474 and 1.093 mipy, respectively. Scanning electron microscopy and energy dispersive X-ray spectroscopy allowed characterization of the metallic surface covered or free from corrosion products. Values of corrosion potential, corrosion current density and corrosion penetration were calculated by using potentiodynamic polarization curves. Electrochemical impedance spectra illustrated the change in polarization resistance during anodic polarization. Data obtained by accelerated electrochemical methods confirm the greater aggressiveness of the Profoam concentrate compared to Fomtec concentrate.

Enhancement of corrosion resistance of the cooling systems in desalination plants by green inhibitor

Taraxacum officinale extract (TOE) has been tested for preventing the corrosion of cooling systems in desalination plants. The inhibition of corrosion effects has been characterized by chemical and electrochemical methods (Mass loss, potentiodynamic polarization and electrochemical impedance spectroscopy) and surface observations. Tests on cooling systems were carried out in seawater environment. The presence of TOE in the re-circulation loop decreases the corrosion of carbon steel by adsorption of TOE compounds on the surface of metal pipes. The optimum TOE concentration was reached at 400 mg L^-1 and the inhibition efficiency was higher than 94%. TOE allowed increasing the energy barrier of the corrosion process. SEM, FT-IR and UV spectra observations confirmed that TOE prevents corrosion attacks at the surface of the pipes. HPLC analyses identified the presence of saccharides, organic acids, phenol antioxidant and caffeic acid derivatives in TOE, which may be the active promoters of corrosion inhibition.

Surface protection of X80 steel using Epimedium extract and its iodide-modified composites in simulated acid wash solution: a greener approach towards corrosion inhibition

The pure extract of Epimedium (EPM) was investigated as an alternative anticorrosion additive for acid wash and descaling solution simulated using 5% HCl.