Renewable polyol obtained by microwave-assisted alcoholysis of epoxidized soybean oil: Preparation, thermal properties and relaxation process

Research on Enhancing the Comprehensive Performance of Fir Wood through Chemical Modification with a Biobased Unsaturated Polyester

Fir wood was modified using epoxy soybean oil, diethylene glycol, and maleic anhydride as raw materials to enhance its mechanical properties, thermal stability, and water resistance. Diethylene glycol first opens the epoxy ring of the soybean oil and then reacts with maleic anhydride to produce an esterification reaction. The product modifies the fir wood through a chemical impregnation method. A systematic evaluation of the modified wood's weight gain ratio, density, mechanical properties, thermal stability, water resistance, and microstructural changes was conducted. The results show that the compressive strength increased from 38.1 to 94.9 MPa, the water absorption rate decreased from 158.03 to 6.93%, and the thermal stability was also enhanced. This study provides a simple, low-cost, and green method for improving the comprehensive performance of fast-growing fir wood, offering new insights for achieving sustainable development and green chemical engineering.

Flexible Polyurethane Foams from Bio-Based Polyols: Prepolymer Synthesis and Characterization

Bio-polyols (BPOs), characterized by a hydroxyl number up to around 90 mg KOH/g, narrow polydispersity index and relatively low molecular mass up to 2000 g/mol, were synthetized from partially and completely epoxidized soybean and linseed oils and caprylic acid or 3-phenyl butyric acid. These BPOs were used in the presence of toluene diisocyanate to produce polyurethane (PU) foams by using a quasi-prepolymer method involving a two-step reaction. A detailed structural investigation of the prepolymers from toluene diisocyanate and both BPOs and polypropylene glycol was conducted by SEC and solution NMR. The apparent density of the foams was in the range of 40-90 kg/m3, with higher values for foams from the aromatic acid. All the foams showed an open-cell structure with uniform and regular shape and uniform size. The specific Young's moduli and compression deflection values suggest superior mechanical properties than the reference foams. The novel synthesized polyurethanes are excellent candidates to partially replace petroleum-based materials.

Soybean-Based Polyol as a Substitute of Fossil-Based Polyol on the Synthesis of Thermoplastic Polyurethanes: The Effect of Its Content on Morphological and Physicochemical Properties

Thermoplastic polyurethanes (TPUs) are remarkably versatile polymers due to the wide range of raw materials available for their synthesis, resulting in physicochemical characteristics that can be tailored according to the specific requirements of their final applications. In this study, a renewable bio-based polyol obtained from soybean oil is used for the synthesis of TPU via reactive extrusion, and the influence of the bio-based polyol on the multi-phase structure and properties of the TPU is studied. As raw materials, 4,4'-diphenylmethane (MDI), 1,4-butanediol, a fossil-based polyester polyol, and a bio-based polyol are used. The fossil-based to soybean-based polyol ratios studied are 100/0, 99/1, 95/5, 90/10, 80/20, and 50/50% by weight, respectively. The TPUs were characterized by size exclusion chromatography (SEC), gel content analysis, Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), small-angle X-ray scattering (SAXS), dynamic mechanical analysis (DMA), and contact angle measurements. The results reveal that incorporating the renewable polyol enhances the compatibility between the rigid and flexible segments of the TPU. However, due to its high functionality, the addition of soybean-based polyol can promote cross-linking. This phenomenon reduces the density of hydrogen bonds within the material, also reducing polarity and restricting macromolecular mobility, as corroborated by higher glass transition temperature (Tg) values. Remarkably, the addition of small amounts of the bio-based polyol (up to 5 wt.% of the total polyol content) results in high-molecular-weight TPUs with lower polarity, combined with suitable processability and mechanical properties, thus broadening the range of applications and improving their sustainability.

From Bioresources to Thermal Insulation Materials: Synthesis and Properties of Two-Component Open-Cell Spray Polyurethane Foams Based on Bio-Polyols from Used Cooking Oil

Open-cell spray polyurethane foams are widely used as highly efficient thermal insulation materials with vapor permeability and soundproofing properties. Unfortunately, for the production of commercial foams, mainly non-renewable petrochemical raw materials are used. The aim of this study was to determine the possibility of completely replacing petrochemical polyols (the main raw material used in the synthesis of polyurethanes, alongside isocyanates) with bio-polyols obtained from used cooking oils, classified as waste materials. The research consisted of three stages: the synthesis of bio-polyols, the development of polyurethane foam systems under laboratory conditions, and the testing of developed polyurethane spray systems under industrial conditions. The synthesis of the bio-polyols was carried out by using two different methods: a one-step transesterification process using triethanolamine and a two-step process of epoxidation and opening oxirane rings with diethylene glycol. The obtained bio-polyols were analyzed using gel chromatography and nuclear magnetic resonance spectroscopy. The developed polyurethane foam formulations included two types of fire retardants: halogenated tris(1-chloro-2-propyl) phosphate (TCPP) and halogen-free triethyl phosphate (TEP). In the formulations of polyurethane systems, reactive amine catalysts were employed, which become incorporated into the polymer matrix during foaming, significantly reducing their emission after application. The foams were manufactured on both a laboratory and industrial scale using high-pressure spray machines under conditions recommended by commercial system manufacturers: spray pressure 80-100 bar, component temperature 45-52 °C, and component volumetric ratio 1:1. The open-cell foams had apparent densities 14-21.5 kg/m3, thermal conductivity coefficients 35-38 mW/m∙K, closed-cell contents <5%, water vapor diffusion resistance factors (μ) <6, and limiting oxygen indexes 21.3-21.5%. The properties of the obtained foams were comparable to commercial materials. The developed polyurethane spray systems can be used as thermal insulation materials for insulating interior walls, attics, and ceilings.

Preparing epoxidized vegetable oil from waste generated by the kapok fiber industry and assessing its thermal stabilization effect as a co-stabilizer for polyvinyl chloride

This paper describes the epoxidation of vegetable oil derived from waste kapok seeds using performic acid, which was generated in situ with sulfuric acid acting as a catalyst. The mole ratio of formic acid to double bonds varied between 0.25 and 1.00. The completion of the reaction has been verified by analyzing FTIR and NMR spectra. The resulting epoxidized kapok seed oil (EKSO) has a maximum oxirane oxygen content of 2.7%, achieved at a formic acid to double bond mole ratio of 0.5. The study has also examined the potential use of EKSO as a co-stabilizer in the presence of Ca/Zn stearate for stabilizing polyvinyl chloride (PVC). Both static and dynamic tests demonstrated that incorporating EKSO into the Ca/Zn stearate system leads to a significant increase in the thermal stability of PVC. Moreover, the effectiveness of EKSO as a co-stabilizer was found to be comparable to that of epoxidized soybean oil (ESBO). However, the use of EKSO did result in a decrease in the strength of PVC due to an increase in plasticity, although this effect was minimal at low dosages and was also observed with ESBO. On the other hand, when utilizing small doses (<2 phr), there is a tendency for flowability to decrease, but the reduction is not significant either. Overall, these findings suggest that EKSO could be a valuable co-stabilizer for PVC in industrial applications, as it enhances PVC's thermal stability without significantly compromising its mechanical and flow properties.

Synthesis of Jatropha-Oil-Based Polyester Polyol as Sustainable Biobased Material for Waterborne Polyurethane Dispersion

The utilization of vegetable oil in the production of polymeric material has gained interest due to its proven ability to replace nonrenewable petroleum sources, as it is readily modified via chemical reaction to produce polyol and subsequently for polyurethane production. Jatropha oil (JO), a second-generation feedstock, is one of the suitable candidates for polyester polyol synthesis because it contains a high percentage of unsaturated fatty acids. In this study, jatropha-based polyester polyols (JOLs) with different hydroxyl values were successfully synthesized via a two-step method: epoxidation followed by oxirane ring-opening reaction. Ring-opening reagents; methanol, ethanol, and isopropanol were used to produce polyol with hydroxyl number of 166, 180, and 189 mg/KOH, respectively. All the synthesized JOLs exhibited a Newtonian to shear thinning behavior in the measured shear rate ranges from 10 to 1000 s⁻¹ at 25 °C. The viscosity of a JOL ring-opened with methanol, isopropanol, and ethanol was 202, 213, and 666 mPa·s, respectively, at 20 °C and 100 s⁻¹, which is within the range of commercially available polyols. Successively, the JOLs were reacted with isophorone diisocyanate (IPDI) to produce polyurethane prepolymer by utilizing 2,2-dimethylol propionic acid (DMPA) as an emulsifier. The prepolymer was then dispersed in water to produce a waterborne polyurethane dispersion. Colloidal stability of the jatropha-based polyurethane dispersions (JPUDs) were investigated by particle size analysis. A JPUD with a small particle size in the range of 6.39 to 43.83 nm was obtained, and the trend was associated with the soft segment of the polyol in the formulation. The zeta potentials of the JPUs ranged from −47.01 to −88.9 mV, indicating that all synthesized JPUs had high dispersity and stability. The efficient synthesis procedure, low cost, and excellent properties of the resulting product are thought to offer an opportunity to use jatropha oil as a sustainable resource for polyester polyol preparation.

Individual and Joint Effect of Alpha-Tocopherol and Hydroxytyrosol Acetate on the Oxidation of Sunflower Oil Submitted to Oxidative Conditions: A Study by Proton Nuclear Magnetic Resonance

This study tackles the individual and joint effect of alpha-tocopherol and hydroxytyrosol acetate on the oxidation of sunflower oil submitted to accelerated storage conditions at intermediate temperature, in order to deepen the understanding of antioxidant–prooxidant behaviour. This was accomplished by ¹H Nuclear Magnetic Resonance. For this purpose, the evolution of the degradation of both the main components of the oil and the aforementioned added compounds was monitored by this technique throughout the storage time. Furthermore, the formation of a very large number of oxylipins and the evolution of their concentration up to a very advanced stage of oil oxidation, as well as the occurrence of lipolysis, were also simultaneously studied. The results obtained show very clearly and thoroughly that in the oxidation process of the oil enriched in binary mixtures, interactions occur between alpha-tocopherol and hydroxytyrosol acetate that notably reduce the antioxidant effect of the latter compound with the corresponding negative consequences that this entails. The methodology used here has proved to be very efficient to evaluate the antioxidant power of mixtures of compounds.

Influence of Hydroxytyrosol Acetate Enrichment of an Oil Rich in Omega-6 Groups on the Evolution of Its Oxidation and Oxylipin Formation When Subjected to Accelerated Storage. A Global Study by Proton Nuclear Magnetic Resonance

Sunflower oil samples, both unenriched and enriched with four different concentrations of hydroxytyrosol acetate, were subjected to accelerated storage at 70 °C until a very advanced oxidation stage and the process was monitored by ¹H NMR spectroscopy. The aim of the study is to know the effect that the presence of this antioxidant has on the oxidation process of sunflower oil under the aforementioned conditions, as well as on the formation and evolution of the concentration of a significant number of oxylipins. The oxidation process was studied globally by monitoring, during storage time, the degradation of both the linoleic acyl group of sunflower oil, which is the main component of sunflower oil, and the added hydroxytyrosol acetate. Simultaneously, the identification of up to twenty-six different types of oxylipins formed in the oxidation process and the monitoring of the evolution of their concentration over the storage time were carried out. In this way, essential information about the effect that hydroxytyrosol acetate provokes on the oxidation of this oil rich in omega-6 polyunsaturated acyl groups, has been obtained. It has also been shown that the enrichment of sunflower oil with this antioxidant under the conditions tested does not prevent the oxidation process but slows it down, affecting the entire oxidation process.