Detailed-level computer modeling explorations complemented with comprehensive experimental studies of Quercetin as a highly effective inhibitor for acid-induced steel corrosion

Electrochemical and computational insights into the utilization of 2, 2- dithio bisbenzothiazole as a sustainable corrosion inhibitor for mild steel in low pH medium

Industries today place a high premium on environmentally friendly supplies that may effectively inhibit metal dissolution at a reasonable cost. Hence, in this paper, we assessed the corrosion inhibition effectiveness of the Thiazole derivative namely, 2, 2-Dithio Bisbenzothiazole (DBBT) against mild steel (MS) corrosion in 1 M HCl. Several experimental approaches, including gravimetric analysis, potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS), and surface exploration using scanning electron/atomic force microscopy (SEM/AFM) and contact angle (CA), were utilized to conduct the measurements. In 1 M HCl corrosive medium at 298 K in the subsistence of 800 ppm of DBBT, this experiment indicated DBBT as an environment-friendly and sustainable corrosion inhibitor (CI) for MS, demonstrating an inhibition efficiency (IE %) of 97.71%. To deliver a deeper knowledge of the mechanism behind inhibitive behavior, the calculated thermodynamic and activation characteristics were applied. The calculated Gibbs free energy values indicated that the CI interacted physically and chemically with the MS surface, validating physio-chemical adsorption. The findings of the EIS research revealed that an upsurge in the doses of the CI is escorted by an upsurge in polarization resistance (Rp) from (88.05 → 504.04) Ωcm2, and a diminution in double layer capacitance (Cdl) from (97.46 → 46.33) μFcm-2 at (50 → 800) ppm respectively, affirming the inhibitive potential of DBBT. Additionally, the greatest displacement in Ecorr value being 76.13 mV < 85 mV, indicating that DBBT act as a mixed-form CI. To study the further impacts of DBBT on the inhibition capabilities of the compound under investigation, density functional theory (DFT) and molecular dynamics (MD) simulation were employed. Chemical and electrochemical approaches are in agreement with the computational analysis indicating DBBT is the most efficient CI.

Insights into the Anticorrosion Performance of Solanum lyratum Leaf Extract for Copper in Sulfuric Acid Medium

In this paper, Solanum lyratum leaves were prepared into a corrosion inhibitor by a pure water extraction method. As a natural plant, S. lyratum leaf extract as a corrosion inhibitor has green features. S. lyratum leaf extract (SLLE) can effectively inhibit the corrosion of Cu in H₂SO₄ solution. The protective effect on copper in 0.5 mol/L H₂SO₄ solution was studied by electrochemical measurement, Fourier transform infrared spectrometry (FTIR), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), atomic force microscopy (AFM), and theoretical calculation. These results showed that the maximum corrosion inhibition efficiency (η) of SLLE for copper obtained in the electrochemical measurement at different temperatures is more than 90%. The adsorption of SLLE on copper surfaces conforms to the Langmuir isotherm adsorption model. FTIR and XPS showed the bonding information. SEM and AFM proved that the SLLE can protect the copper from corrosion media. The interaction and inhibition mechanism between the SLLE and copper surface was further revealed at the molecular level by theoretical calculation.

Site-Selective Coordination Assembly of Dynamic Metal-Phenolic Networks

Coordination states of metal‐organic materials are known to dictate their physicochemical properties and applications in various fields. However, understanding and controlling coordination sites in metal‐organic systems is challenging. Herein, we report the synthesis of site‐selective coordinated metal‐phenolic networks (MPNs) using flavonoids as coordination modulators. The site‐selective coordination was systematically investigated experimentally and computationally using ligands with one, two, and multiple different coordination sites. Tuning the multimodal Fe coordination with catechol, carbonyl, and hydroxyl groups within the MPNs enabled the facile engineering of diverse physicochemical properties including size, selective permeability (20–2000 kDa), and pH‐dependent degradability. This study expands our understanding of metal‐phenolic chemistry and provides new routes for the rational design of structurally tailorable coordination‐based materials.

Corrosion inhibition of a novel antihistamine-based compound for mild steel in hydrochloric acid solution: experimental and computational studies

Focused on the assessment of the diphenhydramine hydrochloride (DPH) capabilities as an alternative to conventional and harmful industrial corrosion inhibitors, electrochemical techniques were employed. The optimum concentration of 1000 ppm was determined by molecular simulation and validated through electrochemical experiments. The results acquired from the electrochemical impedance spectroscopy (EIS) study showed that DPH at a concentration of 1000 ppm has a corrosion efficiency of 91.43% after 6 h immersion. The DPH molecules' orientation on the surface was assessed based on EIS predicting horizontal adsorption on the surface. Molecular simulations were done to explore the adsorption mechanism of DPH. The DPH molecules' orientation on the surface was also assessed based on computational studies confirming the horizontal adsorption predicted by EIS.

Anticorrosion Study for Brass Alloys in Heat Exchangers during Acid Cleaning Using Novel Gemini Surfactants Based on Benzalkonium Tetrafluoroborate

For a variety of applications, the brass alloy has been utilized to replace titanium tubes in heat exchangers. Copper alloys' high corrosion rate during the acid cleaning procedure remains a significant concern. To inhibit the corrosion of brass alloys, we prepared two novel gemini surfactants (GSs), N ₁,N ₃-dibenzyl-N ₁,N ₁,N ₃,N ₃-tetramethylpropane-1,3-diaminium tetrafluoroborate (I H) and N ₁,N ₁,N ₃,N ₃-tetramethyl-N ₁,N ₃-bis (4-methyl benzyl) propane-1,3-diaminium tetrafluoroborate (I Me), and they were characterized using Fourier transform infrared spectroscopy and ¹H nuclear magnetic resonance spectroscopy. Their inhibition performance against corrosion of brass alloys in 1 M HCl was studied using electrochemical techniques including potentiodynamic polarization (PP), electrochemical impedance spectroscopy, and electrochemical frequency modulation. The inhibition effect of the synthesized compounds was high, and it increased as the inhibitor's concentration was increased. The maximum level of inhibition efficiency was achieved at an inhibitor concentration of 100 ppm, reaching 96.42% according to PP measurements. From Langmuir data, the mechanisms of adsorption of the two GSs on the surface of copper was found to be physisorption and chemisorption adsorption. X-ray photoelectron spectroscopy and scanning electron microscopy show that the addition of the two compounds lowers the dissolution of brass ions in the corrosive solution and forms a protective layer on the surface of the brass.

Organic Compounds as Corrosion Inhibitors for Carbon Steel in HCl Solution: A Comprehensive Review

Most studies on the corrosion inhibition performance of organic molecules and (nano)materials were conducted within “carbon steel/1.0 M HCl” solution system using similar experimental and theoretical methods. As such, the numerous research findings in this system are sufficient to conduct comparative studies to select the best-suited inhibitor type that generally refers to a type of inhibitor with low concentration/high inhibition efficiency, nontoxic properties, and a simple and cost-economic synthesis process. Before data collection, to help readers have a clear understanding of some crucial elements for the evaluation of corrosion inhibition performance, we introduced the mainstay of corrosion inhibitors studies involved, including the corrosion and inhibition mechanism of carbon steel/HCl solution systems, evaluation methods of corrosion inhibition efficiency, adsorption isotherm models, adsorption thermodynamic parameters QC calculations, MD/MC simulations, and the main characterization techniques used. In the classification and statistical analysis section, organic compounds or (nano)materials as corrosion inhibitors were classified into six types according to their molecular structural characteristics, molecular size, and compound source, including drug molecules, ionic liquids, surfactants, plant extracts, polymers, and polymeric nanoparticles. We outlined the important conclusions obtained from recent literature and listed the evaluation methods, characterization techniques, and contrastable experimental data of these types of inhibitors when used for carbon steel corrosion in 1.0 M HCl solution. Finally, statistical analysis was only performed based on these data from carbon steel/1.0 M HCl solution system, from which some conclusions can contribute to reducing the workload of the acquisition of useful information and provide some reference directions for the development of new corrosion inhibitors.

Sustainable Use of Apple Pomace (AP) in Different Industrial Sectors

In many countries, apple pomace (AP) is one of the most produced types of agri-food waste (globally, it is produced at a rate of ~4 million tons/year). If not managed properly, such bio-organic waste can cause serious pollution of the natural environment and public health hazards, mainly due to the risk of microbial contamination. This review shows that AP can be successfully reused in different industrial sectors—for example, as a source of energy and bio-materials—according to the idea of sustainable development. The recovered active compounds from AP can be applied as preservatives, antioxidants, anti-corrosion agents, wood protectors or biopolymers. Raw or processed forms of AP can also be considered as feedstocks for various bioenergy applications such as the production of intermediate bioenergy carriers (e.g., biogas and pyrolysis oil), and materials (e.g., biochar and activated carbon). In the future, AP and its active ingredients can be of great use due to their non-toxicity, biodegradability and biocompatibility. Given the increasing mass of produced AP, the commercial applications of AP could have a huge economic impact in the future.

Corrosion resistance and antibacterial activity of procyanidin B2 as a novel environment-friendly inhibitor for Q235 steel in 1 M HCl solution

Flavonoids, alkaloids, glucosides and tannins with good corrosion inhibition are the main natural components in plants. In this work, procyanidin B2 (PCB2), a natural flavonoid, was firstly isolated from Uncaria laevigata. Corrosion inhibition, chemical reactivity and adsorption of PCB2 on Q235 carbon steel were described by experimental and theoretical studies. The inhibition performance of PCB2 as a green corrosion inhibitor was evaluated by electrochemical and gravimetric tests. The binding active sites and activities thereof on the steel surface were illustrated by quantum chemistry, and the equilibrium configuration was predicted by molecular dynamics simulation. PCB2 exhibits good corrosion inhibition on Q235 steel over a wide temperature range. The electrochemical results show that PCB2 is a mixed inhibitor, and its inhibition efficiency increases with the addition of PCB2 concentration. Moreover, the protective film is formed on the steel and the active corrosion sites are blocked significantly by surface analysis. Additionally, the theoretical calculation proves a strong interaction between PCB2 molecule and carbon steel. Besides, the antimicrobial activity was also preliminarily studied. This suggests that PCB2 exhibits better antimicrobial activity against many Gram-positive and Gram-negative bacteria. As a novel green corrosion inhibitor and antimicrobial agent, PCB2 is worthy of further exploitation.

Gravimetric and electrochemical statistical optimizations for improving copper corrosion resistance in hydrochloric acid using thiosemicarbazone-linked 3-acetylpyridine

Thiosemicarbazone-linked 3-acetylpyridine (T3AP), was synthesized and tested on copper strips in hydrochloric acid. Gravimetric measurements and electrochemical impedance spectroscopy were used to investigate the optimized inhibitory behavior of T3AP using the response surface methodology (RSM), with the optimized result obtained using a temperature of 42.90 °C, acid concentration of 2.38 M, inhibitor concentration of 3.80 mM, and time of 18.97 h, with inhibition efficiency up to approximately 93%. Validation of the experimental and predicted RSM showed that no significant difference in the inhibition efficiency with the confidence level value up to 97% was obtained. The isotherm study shows that T3AP obeys the Langmuir isotherm adsorption model, with physisorption and chemisorption adsorption mechanisms. The effectiveness of inhibitor performance of T3AP can be visually observed using scanning electron microscopy and X-ray photoelectron spectroscopy. The characterization revealed that the reactive S and N atoms in the T3AP inhibitor form strong chemical adsorption through N–Cu and Cu–S bonds on the copper surface. Computational analysis was also carried out, and we found that the stable energy gap between the occupied and unoccupied molecular orbitals (4.6891 eV) and high binding energy (540.962 kJ mol⁻¹) adsorption from molecular dynamics were in agreement with the experimental findings.

Thiosemicarbazone-linked 3-acetylpyridine (T3AP), was synthesized and tested on copper strips in hydrochloric acid.

Anticorrosion and dispersive adsorption studies of natural andrographolide on carbon steel in acid-chloride environments

Andrographolide, a bioactive naturally occurring labdane diterpenoid with outstanding antioxidant effects in medicine, has been isolated and purified from Andrographis paniculata, and applied in acid-chloride environments for the corrosion protection of carbon steel. Upon isolation, the phytochemical was identified by NMR and FTIR, while its corrosion inhibition evaluation was achieved by combined electrochemical and gravimetric experiments. The adsorption of andrographolide on carbon steel was examined by SEM, FTIR, and 3D surface measurement, and computational studies were used to describe the adsorption characteristics and properties. The experimental measurements revealed that andrographolide is an effective mixed-type corrosion inhibitor whose efficiency was dependent on both its concentration and the temperature of the environment, with maximum inhibition efficiency of 92.4% recorded for 2.0 g/L andrographolide after 48 h at 318 K. The adsorption of andrographolide and its anticorrosion capacity on carbon steel surface was confirmed by the employed surface analytical techniques, while molecular electrostatic potential, conceptual density functional theory, and molecular dynamics simulation predicted the quantum chemical details and binding properties of the phytochemical on Fe (110) surface at different temperatures.