Corrosion mechanism of sulfate, chloride, and tetrafluoroborate ions interacted with Ni-19 wt% Cr coating: A combined experimental study and molecular dynamics simulation

An overview of contemporary developments and the application of graphene-based materials in anticorrosive coatings

Although graphene and graphene-based materials (GBMs) offer a wide range of possible applications, interest in their use as barrier layers or as reinforcements in coatings for the mitigation of corrosion has grown during the past decade. Because of its unique two-dimensional nanostructure and exceptional physicochemical characteristics, graphene has gotten a lot of attention as an anti-corrosion material. This enthusiasm is largely driven by the requirement to integrate more features, improve anti-corrosion effectiveness, and eventually prolong the service duration of metallic components. As barriers against metal corrosion, graphene nanosheets can be applied singly or in combination to create thin films, layered frameworks, or composites. Concurrently, over the past few years, significant advancements have been made in the establishment of scalable production methods for graphene and materials based on graphene. Since there is currently a wide variety of graphene material with various morphologies and characteristics, it is even more important that the production approach and the intended application be properly matched. This review gathers the most recent data and aims to give the reader a comprehensive overview of the most recent developments in the use of graphene and GBMs in various anti-corrosion strategies. The structure-property correlation and anticorrosion techniques in these systems are given special consideration. The current article offers a critical examination of this topic as well, stressing the areas that require more research.

Corrosion Inhibition Mechanism of Ultra-High-Temperature Acidizing Corrosion Inhibitor for 2205 Duplex Stainless Steel

The acidizing corrosion inhibitors reported so far have a poor effect on duplex stainless steel in high-temperature and high-concentration acid systems and cannot effectively inhibit the occurrence of selective corrosion. In this paper, a new acidizing corrosion inhibitor was designed, which was mainly composed of Mannich base and antimony salt. The inorganic substance in the corrosion inhibitor had good stability at high temperatures and could quickly form a complex with the metal matrix to enhance the binding ability. The organic substance can make up for the non-dense part of the inorganic film. The properties of developed corrosion inhibitors were analyzed by quantum chemical calculation, molecular dynamics simulation, and scanning electron microscopy. The results showed that a double-layer membrane structure could be constructed after adding the corrosion inhibitor, which could play a good role in blocking the diffusion of acid solution at high-temperature. The uniform corrosion rate of 2205 duplex stainless steel after adding acidizing corrosion inhibitor immersion in a simulated service condition (9 wt.% HCl + 1.5 wt.% HF + 3 wt.% CH₃COOH + 4~6 wt.%) at 140 °C, 160 °C and 180 °C for a 4 h test is 6.9350 g·m^-2·h^-1, 6.3899 g·m^-2·h^-1 and 12.1881 g·m^-2·h^-1, respectively, which shows excellent corrosion inhibition effect and is far lower than that of the commonly accepted 81 g·m^-2·h^-1 and no selective corrosion could be detected.

Recent Advances in Graphene Oxide-Based Anticorrosive Coatings: An Overview

The present review outlines the most recent advance in the field of anticorrosive coatings based on graphene oxide nanostructures as active filler. This carbonaceous material was extensively used in the last few years due to its remarkable assets and proved to have a significant contribution to composite materials. Concerning the graphene-based coatings, the synthesis methods, protective function, anticorrosion mechanism, feasible problems, and some methods to improve the overall properties were highlighted. Regarding the contribution of the nanostructure used to improve the capability of the material, several modification strategies for graphene oxide along with the synergistic effect exhibited when functionalized with other compounds were mainly discussed.