Research of Lilium brownii leaves extract as a commendable and green inhibitor for X70 steel corrosion in hydrochloric acid

Comprehensive Investigation of the Adsorption, Corrosion Inhibitory Properties, and Quantum Calculations for 2-(2,4,5-Trimethoxybenzylidene) Hydrazine Carbothioamide in Mitigating Corrosion of XC38 Carbon Steel under HCl Environment

This study investigates the inhibitory effects of 2-(2,4,5-trimethoxy benzylidene) hydrazine carbothioamide (TMBHCA) on the corrosion of carbon steel in a 1 M HCl solution across various concentrations. The assessment employs a comprehensive approach, combining gravimetric analysis, potentiodynamic polarization tests, and electrochemical impedance spectroscopy (EIS). Additionally, scanning electron microscopy (SEM) and quantum chemical calculations are employed to provide a thorough understanding of the corrosion inhibition mechanism. The influence of exposure time on mild steel corrosion is systematically examined. Results reveal a remarkable reduction in the corrosion rate of steel, with TMBHCA demonstrating its highest inhibition efficiency of 97.8% at 200 ppm. Potentiodynamic polarization studies characterize TMBHCA as a mixed-type inhibitor, while Nyquist plots illustrate increased charge transfer resistance and decreased double-layer capacitance with escalating TMBHCA concentrations. Consistency between weight loss measurements and electrochemical findings further validates the efficacy of TMBHCA as a corrosion inhibitor. SEM images substantiate and visually support the obtained results. An immersion test conducted at 25 °C over 28 days showcases a notable enhancement in TMBHCA efficiency (IE%) from 45.16% to 92.43% at 200 ppm as the immersion period progresses from 1 day to 28 days. This improvement is attributed to the augmented adsorption of inhibitor molecules on the steel surface over time. These comprehensive findings significantly contribute to our understanding of TMBHCA's corrosion inhibition behavior, emphasizing its potential as a highly efficient corrosion inhibitor for diverse industrial applications.

Zwitterion modified chitosan as a high-performance corrosion inhibitor for mild steel in hydrochloric acid solution

Herein, a novel chitosan Schiff base (CS-FGA) as a sustainable corrosion inhibitor has been successfully synthesized via a simple amidation reaction by using an imidazolium zwitterion and chitosan (CS). The corrosion inhibition property of CS-FGA for mild steel (MS) in a 1.0 M HCl solution was studied by various electrochemical tests and physical characterization methods. The findings indicate that the maximum inhibition efficiency of CS-FGA as a mixed-type inhibitor for MS in 1.0 M HCl solution with 400 mg L-1 reaches 97.6 %, much much higher than the CS and the recently reported chitosan-based inhibitors. Scanning electron microscopy (SEM), atomic force microscopy (AFM), and water contact angle (WCA) results reveal that the CS-FGA molecules firmly adsorb on the MS surface to form a protective layer. The adsorption of CS-FGA on the MS surface belongs to the Langmuir adsorption isotherm containing both the physisorption and chemisorption. According to the X-ray photoelectron spectroscopy (XPS) and UV-vis spectrum, FeN bonds presented on the MS surface further prove the chemisorption between CS-FGA and Fe to generate the stable protective layer. Additionally, theoretical calculations from quantum chemical calculation (DFT) and molecular simulations (MD) were performed to reveal the inhibition mechanism of CS-FGA.

Insights into the Anticorrosion Performance of Solanum lyratum Leaf Extract for Copper in Sulfuric Acid Medium

In this paper, Solanum lyratum leaves were prepared into a corrosion inhibitor by a pure water extraction method. As a natural plant, S. lyratum leaf extract as a corrosion inhibitor has green features. S. lyratum leaf extract (SLLE) can effectively inhibit the corrosion of Cu in H₂SO₄ solution. The protective effect on copper in 0.5 mol/L H₂SO₄ solution was studied by electrochemical measurement, Fourier transform infrared spectrometry (FTIR), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), atomic force microscopy (AFM), and theoretical calculation. These results showed that the maximum corrosion inhibition efficiency (η) of SLLE for copper obtained in the electrochemical measurement at different temperatures is more than 90%. The adsorption of SLLE on copper surfaces conforms to the Langmuir isotherm adsorption model. FTIR and XPS showed the bonding information. SEM and AFM proved that the SLLE can protect the copper from corrosion media. The interaction and inhibition mechanism between the SLLE and copper surface was further revealed at the molecular level by theoretical calculation.

Application of molecular dynamics simulation for exploring the roles of plant biomolecules in promoting environmental health

Understanding the dynamic changes of plant biomolecules is vital for exploring their mechanisms in the environment. Molecular dynamics (MD) simulation has been widely used to study structural evolution and corresponding properties of plant biomolecules at the microscopic scale. Here, this review (i) outlines structural properties of plant biomolecules, and the crucial role of MD simulation in advancing studies of the biomolecules; (ii) describes the development of MD simulation in plant biomolecules, determinants of simulation, and analysis parameters; (iii) introduces the applications of MD simulation in plant biomolecules, including the response of the biomolecules to multiple stresses, their roles in corrosive environments, and their contributions in improving environmental health; (iv) reviews techniques integrated with MD simulation, such as molecular biology, quantum mechanics, molecular docking, and machine learning modeling, which bridge gaps in MD simulation. Finally, we make suggestions on determination of force field types, investigation of plant biomolecule mechanisms, and use of MD simulation in combination with other techniques. This review provides comprehensive summaries of the mechanisms of plant biomolecules in the environment revealed by MD simulation and validates it as an applicable tool for bridging gaps between macroscopic and microscopic behavior, providing insights into the wide application of MD simulation in plant biomolecules.

Electrochemical study on the effect of polar and non-polar extract of Artemisia vulgaris on the corrosion inhibition of mild-steel in an acidic medium

Electrochemical methods were used to characterize the inhibition efficacy of the extract of the high-altitude plant Artemisia vulgaris as an environmentally acceptable inhibitor for mild steel in 1.0 M H₂SO₄. The Artemisia vulgaris was extracted in hexane and methanol separately and applied on mild steel (MS) as an inhibitor. A detailed electrochemical characterization such as potentiodynamic polarization, open circuit potential, and electrochemical impedance spectroscopy (EIS) was performed on the MS surface covered with the extract molecules. The hexane extracts adsorbed slower to the MS surface than the methanol extract, but both molecular extracts showed similar corrosion inhibition efficacies (IE). The IE for 1000 ppm extract in hexane and methanol was 73.10% and 91.99%, respectively, after 0.5 hour immersion of MS, whereas it was 98.79% and 96.73% in hexane and methanol extract after 24 hours of immersion of MS in acidic medium. The IE of the methanol extract increased with concentration. From the EIS analytical analysis, adsorption of inhibitor molecules on the charge transfer kinetics was confirmed. The potentiodynamic polarization showed a decrease in current density with the concentration of methanol extract without affecting the Tafel slopes. ATR-FTIR of the extract indicated the presence of the different functionalities in it. Adsorption of the extract molecules on the metal surface obeyed the Langmuir adsorption isotherm. The computed value of ΔG* implies that the adsorption is of mixed type. The formation of a protective film of inhibitor molecules on the MS surface was confirmed from EIS and using a scanning electron microscope. The adsorption mechanism based on the experimental data supported by the thermodynamic calculations is highlighted in this article.

Environmentally benign cinchonain IIa from Uncaria laevigata for corrosion inhibition of Q235 steel in HCl corrosive medium: Experimental and theoretical investigation

Traditional corrosion inhibitors make great contribution to metal protection, but also cause environmental pollution. To solve the problem, plant extracts as green corrosion inhibitors have attracted much attention in recent years. Plants are good raw materials for corrosion inhibitors and also meet the requirements of industry. However, they have not been successfully applied in industry due to the unknown composition of the effective corrosion inhibitors and large dosage thereof. Therefore, cinchonain IIa was separated from Uncaria laevigata with abundant sources and low cost from nature in this work. Here we hypothesized that cinchonain IIa could show good corrosion inhibition performance for Q235 steel in the acidic medium. Through experiments and theoretical calculation, we studied the corrosion inhibition effect of cinchonain IIa on Q235 in 1 M HCl solution at 298 K for 48 h. Electrochemical experiments revealed that the inhibition efficiency of 200 mg/L cinchonain IIa in 1 M HCl for Q235 steel was 94.08% for 48 h. It even showed over 93% corrosion inhibition efficiency and durable protection performance to 28 d. Surface observations indicated that cinchonain IIa were firmly attached to the steel surface by forming a protective film. Moreover, quantum chemical calculation and molecular dynamics simulation revealed the inhibition mechanism at molecular and atomic level. Compared with some plant extracts, here we demonstrate that the outstanding advantages of cinchonain IIa include sustained protective effect, small dosage, and low toxicity. Accordingly, it may be used as a green industrial corrosion inhibitor with great potential in oilfield acidification and acid pickling.

Comparative study on corrosion inhibition of N doped and N,S codoped carbon dots for carbon steel in strong acidic solution

Carbon steel is the most widely used engineering material, and its corrosion is one of the main areas of concern in many industries. The most practical approach to control this problem is to use corrosion inhibitors. Currently, because of their good water solubility, excellent chemical stability, low cost and nontoxic features, carbon dots (CDs), especially heteroatom-doped CDs, have been developed as green corrosion inhibitors, but the corrosion inhibition efficiency and underlying mechanisms of single- or dual-element doping have not yet been accurately compared and analyzed. Inspired by this, eco-friendly nitrogen-doped and nitrogen, sulfur codoped CDs (N-CDs and N,S-CDs) are prepared via a one-step hydrothermal process, and a comparative study on their inhibition performance for carbon steel corrosion in strong acidic solution is performed. The results show that both N-CDs and N,S-CDs can restrain the corrosion of carbon steel, and their inhibition efficiency increases with increasing concentration and immersion time, reaching approximately 87.9% (N-CDs) and 96.4% (N,S-CDs) at 200 ppm after 1 h of immersion. Molecular dynamics simulation indicates that the strong interaction ability between N,S-CDs and the Fe substrate leads to higher corrosion inhibition performance than the single N doping case, benefiting from the multi-anchor adsorption of N,S-CDs on carbon steel in a strong acidic solution. Therefore, the facile preparation, eco-friendliness and high corrosion inhibition performance of N,S-CDs will provide a new approach for designing highly efficient carbon dots and broadening the application of carbon dots in the corrosion field.

Fabrication of eco-friendly graphene-based superhydrophobic coating on steel substrate and its corrosion resistance, chemical and mechanical stability

Superhydrophobic coatings were successfully fabricated on steel substrates using potentiostatic electrodeposition of Ni and Ni-graphene, Ni-G, coatings followed by immersion in an ethanolic solution of stearic acid, SA. Rice straw, an environmentally friendly biomass resource, was used to synthesize high-quality graphene. The Raman spectra proved the high quality of the produced graphene. The Fourier transform infrared spectroscopy, FTIR, results showed that the Ni coating grafted with stearic acid, Ni-SA, and the Ni-G composite grafted with stearic acid, Ni-G-SA, were successfully deposited on the steel substrate. The scanning electron microscope, SEM, results showed that the prepared superhydrophobic coatings exhibit micro-nano structures. The wettability results revealed that the values of contact angles, CAs, for Ni-SA and Ni-G-SA coatings are 155.7° and 161.4°, while the values of sliding angles, SAs, for both coatings are 4.0° and 1.0°, respectively. The corrosion resistance, chemical stability, and mechanical abrasion resistance of the Ni-G-SA coating were found to be greater than those of the Ni-SA coating.

Fabrication of Robust Superhydrophobic Nickel Films on Steel Surface With High Corrosion Resistance, Mechanical and Chemical Stability

Superhydrophobic films were successfully grafted on a steel substrate using potentiostatic electrodeposition of nickel followed by treatment with myristic acid (MA) as a low surface energy material. A scanning electron microscope (SEM) was used to investigate the surface topography of the prepared superhydrophobic films. The results revealed that the prepared Ni films modified by myristic acid have micro-nano structures. Fourier transform infrared spectrophotometer (FTIR) and X-ray diffraction (XRD) measurements showed that the steel substrate was coated with nickel film modified with myristic acid. Three different nickel films were prepared: the Ni-MA (I) deposited from pure nickel sulfate bath (1.0 M NiSO4), Ni-MA (II) deposited from pure nickel chloride bath (1.0 M NiCl2. 6H2O), and the third Ni-MA (III) film deposited from Watts bath (0.2 M NiCl2. 6H2O and 0.8M NiSO4). The superhydrophobic Ni-MA (I) film has the highest corrosion resistance, chemical stability, and mechanical abrasion resistance, while Ni-MA (II) film has the lowest properties.

Organic Compounds as Corrosion Inhibitors for Carbon Steel in HCl Solution: A Comprehensive Review

Most studies on the corrosion inhibition performance of organic molecules and (nano)materials were conducted within "carbon steel/1.0 M HCl" solution system using similar experimental and theoretical methods. As such, the numerous research findings in this system are sufficient to conduct comparative studies to select the best-suited inhibitor type that generally refers to a type of inhibitor with low concentration/high inhibition efficiency, nontoxic properties, and a simple and cost-economic synthesis process. Before data collection, to help readers have a clear understanding of some crucial elements for the evaluation of corrosion inhibition performance, we introduced the mainstay of corrosion inhibitors studies involved, including the corrosion and inhibition mechanism of carbon steel/HCl solution systems, evaluation methods of corrosion inhibition efficiency, adsorption isotherm models, adsorption thermodynamic parameters QC calculations, MD/MC simulations, and the main characterization techniques used. In the classification and statistical analysis section, organic compounds or (nano)materials as corrosion inhibitors were classified into six types according to their molecular structural characteristics, molecular size, and compound source, including drug molecules, ionic liquids, surfactants, plant extracts, polymers, and polymeric nanoparticles. We outlined the important conclusions obtained from recent literature and listed the evaluation methods, characterization techniques, and contrastable experimental data of these types of inhibitors when used for carbon steel corrosion in 1.0 M HCl solution. Finally, statistical analysis was only performed based on these data from carbon steel/1.0 M HCl solution system, from which some conclusions can contribute to reducing the workload of the acquisition of useful information and provide some reference directions for the development of new corrosion inhibitors.

Corrosion resistance and antibacterial activity of procyanidin B2 as a novel environment-friendly inhibitor for Q235 steel in 1 M HCl solution

Flavonoids, alkaloids, glucosides and tannins with good corrosion inhibition are the main natural components in plants. In this work, procyanidin B2 (PCB2), a natural flavonoid, was firstly isolated from Uncaria laevigata. Corrosion inhibition, chemical reactivity and adsorption of PCB2 on Q235 carbon steel were described by experimental and theoretical studies. The inhibition performance of PCB2 as a green corrosion inhibitor was evaluated by electrochemical and gravimetric tests. The binding active sites and activities thereof on the steel surface were illustrated by quantum chemistry, and the equilibrium configuration was predicted by molecular dynamics simulation. PCB2 exhibits good corrosion inhibition on Q235 steel over a wide temperature range. The electrochemical results show that PCB2 is a mixed inhibitor, and its inhibition efficiency increases with the addition of PCB2 concentration. Moreover, the protective film is formed on the steel and the active corrosion sites are blocked significantly by surface analysis. Additionally, the theoretical calculation proves a strong interaction between PCB2 molecule and carbon steel. Besides, the antimicrobial activity was also preliminarily studied. This suggests that PCB2 exhibits better antimicrobial activity against many Gram-positive and Gram-negative bacteria. As a novel green corrosion inhibitor and antimicrobial agent, PCB2 is worthy of further exploitation.

External Corrosion Behavior of Steel/GFRP Composite Pipes in Harsh Conditions

In this study, we report on the corrosion behavior of hybrid steel/glass fiber-reinforced polymer (GFRP) composite pipes under harsh corrosive conditions for prolonged durations. Specimens were immersed in highly concentrated solutions of hydrochloric acid, sodium chloride, and sulfuric acid for durations up to one year. Detailed qualitative analysis using scanning electron microscopy (SEM), X-ray diffraction analysis (XRD), and energy-dispersive X-ray spectroscopy (EDX) is presented. It is shown that the hybrid pipes have excellent corrosion resistance with a corrosion rate of less than 1% of the corrosion rate for conventional steel pipes. That low corrosion rate can be attributed to the formation of pores in the GFRP layer due to increased absorption and saturation moisture in the material with increased soaking time. This can be reduced or even prevented through a more controlled process for fabricating the protective layers. These promising results call for more utilization of GFRP protective layers in novel design concepts to control corrosion.