Molecular structural aspects of organic corrosion inhibitors: Experimental and computational insights

Efficiency of Expired Drugs Used as Corrosion Inhibitors: A Review

Corrosion inhibitors represent one of the most commonly used methods for significantly reducing the corrosion rate of metals and alloys. Adsorption inhibitors have a wide range of applications in cooling water systems, deicing solutions for aircrafts, airports and ways, etching and degreasing solutions, oil pipelines, paints and coatings and metal processing solutions. Adsorption corrosion inhibitors of metals and alloys are generally organic compounds that contain structures with heteroatoms (N, P, S, As, O) in their molecules, having lone pair electrons or π electrons in aromatic rings or multiple bonds. They enable relatively strong interactions between the metal atoms and organic molecules, resulting in a protective layer of organic molecules adsorbed at the metal-corrosive solution interface. Most molecules of active substances from drugs contain similar structures, which is why many drugs have been already tested as corrosion inhibitors. One of the major disadvantages of using drugs for this purpose is their particularly high price. To overcome this impediment, the possibility of using expired drugs as corrosion inhibitors has been investigated since 2009. The present paper is an exhaustive compilation of the scientific published papers devoted to the use of expired drugs as corrosion inhibitors in various aggressive solutions. The inhibitory efficiencies of expired drugs are presented as a function of the studied metal or alloy and the nature of the aggressive solution, as well as the concentration of the inhibitor in such a solution. Research has especially been focused on mild and carbon steel and less on stainless steel, as well as on some metals such as copper, zinc, nickel, tin and aluminum and its alloys. The experimental methods used to assess the inhibitory efficiencies of expired drugs are briefly discussed. Also, the available information on the stability of the active substances in the drugs is presented, although most authors were not concerned with this aspect. Finally, several actions are revealed that must be undertaken by researchers so that the results obtained in the study of the anticorrosive action of expired drugs can be applied at the industrial level and not remain only an academic concern.

Corrosion inhibition properties of schiff base derivative against mild steel in HCl environment complemented with DFT investigations

There is growing interest in using corrosion inhibitors and protective treatments to limit the degradation of mild steel, leading to the development of numerous Schiff bases as cutting-edge inhibitors. In this study, the effectiveness of a Schiff base, 3-((5-mercapto-1,3,4-thiadiazol-2-yl)imino)indolin-2-one (MTIO), to prevent mild steel corrosion in HCl was investigated using weight loss measurements, potentiodynamic polarization measurements, electrochemical impedance spectroscopy techniques, and surface characterization. The experimental results showed that 0.5 mM MTIO exhibited a satisfactory inhibitor efficiency of 96.9% at 303 K. The MTIO molecules physically and chemically adsorbed onto the mild steel surface following the Langmuir model, forming a compact protective film attributed to the presence of a thiazole ring in the MTIO structure. Theoretical calculations were combined with experimental techniques to investigate the anticorrosion performance and mechanism of inhibition.

Electrochemical and theoretical investigations of favipiravir drug performance as ecologically benign corrosion inhibitor for aluminum alloy in acid solution

Aluminum-silicon alloys have become a preferred option in the automotive and aerospace industries thanks to their fault-tolerant process ability and reasonable static characteristics at relatively affordable costs. This study aimed to investigate the use of favipiravir (FAV) drug as a biocompatible and eco-friendly inhibitor to protect aluminum alloy (AlSi) surface in an aggressive acid environment (1.0 M HCl). The electrochemical measurements declare that FAV is categorized as an inhibitor of mixed type with a cathodic effect. At 100 ppm, FAV had the highest inhibitory efficiency (96.45%). FAV is associated with lower double-layer capacitance values and more excellent charge-transfer resistance. These results show that AlSi corrosion in 1.0 M HCl is reduced in the presence of FAV. The Langmuir model is well-suited to the FAV adsorption behavior (R² ≈ 1). Chemisorption is the primary adsorption in this environment. The theoretical calculation studies corrosion inhibitors' molecular structure and behavior. Different quantum chemical properties of the FAV have been calculated, including energy difference (ΔE), softness, global hardness, and energy of back-donation depending on the highest occupied and lowest unoccupied molecular orbitals. In addition, Mulliken and Fukui's population analysis and the Molecular Electrostatic Potential map represent the electron distribution and the molecule's active centers. Experimental findings and quantum chemical computations matched, and FAV is recommended as a green corrosion inhibitor.

Experimental and Theoretical Studies on Acid Corrosion Inhibition of API 5L X70 Steel with Novel 1-N-α-d-Glucopyranosyl-1H-1,2,3-Triazole Xanthines

A series of novel 1-N-α-d-glucopyranosyl-1H-1,2,3-triazole xanthines was synthesized from azido sugars (glucose, galactose, and lactose) and propargyl xanthines (theophylline and theobromine) using a typical copper (I)-catalyzed azide-alkyne 1,3-dipolar cycloaddition. The corrosion inhibition activities of these new carbohydrate-xanthine compounds were evaluated by studying the corrosion of API 5 L X70 steel in a 1 M HCl medium. The results showed that, at 10 ppm, a 90% inhibition efficiency was reached by electrochemical impedance spectroscopy. The inhibitory efficiency of these molecules is explained by means of quantum chemical calculations of the protonated species with the solvent effect, which seems to better represent the actual situation of the experimental conditions. Some quantum chemical parameters were analyzed to characterize the inhibition performance of the tested molecules.

Synthesis, Characterization, Thermodynamic Analysis and Quantum Chemical Approach of Branched N, N′-bis(p-hydroxybenzoyl)-Based Propanediamine and Triethylenetetramine for Carbon Steel Corrosion Inhibition in Hydrochloric Acid Medium

The influence of branched N, N′-bis(p-hydroxybenzoyl) containing propylenediamine (PDA) and triethylenetetramine (TETA) composites for corrosion inhibition of carbon steel in acidic solution (1 M HCl) was investigated using several quantum chemical, electrochemical impedance spectroscopy and potentiodynamic polarization as electrochemical techniques. The investigated molecules were posteriorly characterized by proton nuclear magnetic resonance (1H NMR) and Fourier transform infrared spectroscopy (FTIR) while the surfaces of carbon steel test coupons were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques. The obtained results revealed that the two amino compounds, N, N′-bis(p-hydroxybenzoyl) propanediamine (N, N′-HBPDA) and N, N′-bis(p-hydroxybenzoyl) triethylenetetramine (N, N′-HBTETA), have significant efficiency toward steel corrosion attack and its inhibition performance was significantly boosted by increasing concentration of di- and tetramine containing inhibitors. The two inhibitors achieved a maximum corrosion inhibition efficiency of 99.1% as indicated from polarization measurements. The isotherm feature of Langmuir adsorption appeared to be proper factor for associating the experimental gains with an applicable mechanism of inhibition process. The free energy ∆Gads was calculated to be − 27.5, 29.1 kJ/mol based on the adsorption isotherm model, indicating physical adsorption on the carbon steel surface. Further, images of the morphological analysis exhibited various features of attack owing to the aggressive medium and the employed concentration of the inhibitor. These synthesized amines supplied many favorable scores in the fabrication of functional mixed-type inhibitors. The computational studies reveal that N, N′-HBPDA and N, N′-HBTETA molecules could absorb via several lone pairs and π clouds, confirming their ability to be good corrosion inhibitors.

Fabrication of Hierarchical Patterned Surfaces Using a Functionalized CeO2-EPDM Composite for Crevice Corrosion Prevention on High-Voltage Insulators

Crevice corrosion accounts for 62% of the recorded breakdown of insulators utilized in transmission lines, which may interfere with the reliability of power utilities. To address these challenges, sustainable and resilient slippery lubricant-infused porous surfaces (SLIPS) are developed on insulators to prevent electrochemically/biochemically induced crevice corrosion especially occurring in tropical and coastal environments. The conventional way of developing SLIPS by chemical and physical etching might interfere with the mechanical stability of insulators composed of pin (galvanized steel), cement, and shell (porcelain). The current study proposes a noble concept of developing hierarchical patterned textured surfaces on insulators to fabricate a resilient SLIPS coating without physical/chemical etching. The proposed coating exhibits 99% antiadhesion performance against a mixed culture of bacterial strains, superior hydrophobicity (contact angle: 160°, contact angle hysteresis: 4°), and crevice corrosion resistance performance at elevated temperatures (25-75 °C) and humidity. This study could facilitate a new route for the development of sustainable and highly reliable SLIPS coatings in the future.

In silico analyses of betulin: DFT studies, corrosion inhibition properties, ADMET prediction, and molecular docking with a series of SARS-CoV-2 and monkeypox proteins

We report detailed computational studies of betulin - a pentacyclic naturally occuring triterpene, which is a precursor for a broad family of biologically active derivatives. The structure, electronic, and optical properties of betulin were studied by the density functional theory (DFT) calculations in gas phase. The reactivity and the reactive centers of betulin were revealed through its global reactivity descriptors and molecular electrostatic potential (MEP). The DFT calculations were also applied to probe betulin as a potential corrosion inhibitor for some important metals used in implants. Electron charge transfer from the molecule of betulin to the surface of all the examined metals (Ti, Fe, Zr, Co, Cu, Cr, Ni, Mn, Mo, Zn, Al, W, Ag, Au) was revealed, of which the best results were obtained for Ni, Au and Co. Bioavailability, druggability as well as absorption, distribution, metabolism, excretion and toxicity (ADMET) properties of betulin were evaluated using the SwissADME, BOILED-Egg and ProTox-II tools. Molecular docking was applied to examine the influence of the title compound on a series of the SARS-CoV-2 proteins as well as one of the monkeypox proteins. It was established that betulin is active against all the applied proteins with the best binding affinity with papain-like protease (PLpro) and spike protein (native) of SARS-CoV-2. The title compound is also active against the studied monkeypox protein. Interaction of betulin with papain-like protease (PLpro) was studied using molecular dynamics simulations.

Corrosion Inhibition Properties of Phenyl Phthalimide Derivatives against Carbon Steel in the Acidic Medium: DFT, MP2, and Monte Carlo Simulation Studies

The effectiveness of phenyl phthalimide and its derivatives at preventing corrosion of carbon steel has been tested experimentally using gravimetric and electrochemical measurements. However, experimental studies have not thoroughly explained the structural patterns and coating mechanisms of phenyl phthalimide and its derivatives during corrosion inhibition. In this study, the density functional theory (DFT), ab initio MP2, and Monte Carlo simulation are applied to study phenyl phthalimide (PP) and its derivatives as corrosion inhibitors of carbon steel. The geometry, quantum parameters, and reactive site of the inhibitors were determined by DFT and ab initio MP2 methods. The real environment conditions of corrosion inhibition in the solution phase can be replicated by the Monte Carlo simulation. The corrosion inhibition efficiency of phthalimide derivatives is PP-OCH₃ > PP-CH₃ > PP-H > PP-Cl > PP-NO₂. The theoretical study is consistent with previously reported experimental results.

Corrosion inhibition relevance of semicarbazides: electronic structure, reactivity and coordination chemistry

Semicarbazide (OC(NH2)(N2H3)) and thiosemicarbazide (SC(NH2)(N2H3)) are well-known for their coordination complex formation ability. They contain nonbonding electrons in the form of heteroatoms (N, O and S) and π-electrons in the form of >C=O and >C=S through they strongly coordinate with the metal atoms and ions. Because of their association with this property, the Semicarbazide (SC), thiosemicarbazide (TSC) and their derivatives are widely used for different applications. They serve as building blocks for synthesis of various industrially and biologically useful chemicals. The SC, TSC and they derivatives are also serve as strong aqueous phase corrosion inhibitors. In the present reports, the coordination ability and corrosion protection tendency of Semicarbazide (SC), thiosemicarbazide (TSC) and their derivatives is surveyed and described. These compounds are widely used as inhibitors for different metals and alloys. Through their electron rich sites they adsorb on the metal surface and build corrosion protective film. Their adsorption mostly followed the Langmuir adsorption isotherm. Through their adsorption they increase the value of charge transfer resistance and decrease the value of corrosion current density. Computational studies adopted in the literature indicate that SC, TSC and their derivatives adsorb flatly and spontaneously using charge transfer mechanism.

Review on the Recent Development of Fatty Hydrazide as Corrosion Inhibitor in Acidic Medium: Experimental and Theoretical Approaches

In recent years, numerous research work has been conducted in order to find the most practical and cost-effective solution for corrosion issues in the oil and gas industry. Several studies have revealed that fatty hydrazide derivatives are the most suitable corrosion inhibitor for the application in the said industry. These compounds can also act as effective corrosion inhibitors in acidic medium with inhibition efficiency greater than 95%. This review summarizes and discusses the recent corrosion inhibitor development in acidic media from 2017 until 2021, focusing on fatty hydrazide derivatives. The significant findings and mechanisms of inhibition have been elucidated. In addition, intake on the computer simulation studies of fatty hydrazide inhibition properties is also included in this review. Finally, some suggestions for future research on corrosion inhibitors have been recommended.

Cucumber (Cucumis sativus L.) Leaf Extract as a Green Corrosion Inhibitor for Carbon Steel in Acidic Solution: Electrochemical, Functional and Molecular Analysis

An extract of cucumber leaves (ECSL) was prepared as a green corrosion inhibitor for carbon steel. Its carbon steel corrosion inhibition performance against 0.5 mol L⁻¹ H₂SO₄ was investigated using electrochemical methods and scanning electron microscopy (SEM). Its composition was analyzed by gas chromatography and mass spectroscopy (GC−MS). Quantum chemical calculations and molecular dynamics simulations (MDS) were conducted to elucidate the adsorption mechanism of the inhibitor molecules on the carbon steel surface. The results indicated that the inhibition efficiency increases with its increasing concentration. The extract acted as a mixed type corrosion inhibitor, and its inhibition properties were ascribed to the geometric coverage effect induced by its adsorption on the metal surface in accordance with Langmuir’s law. The active components in the extract were identified as mainly organic compounds with functional groups such as aromatic moieties and heteroatoms. The inhibition activities of ECSL are delivered through the ability of the active components to adsorb on the metal surface through their functional groups to form a protective layer which hinders the contact of aggressive substances with carbon steel and thus suppresses its corrosion. This research provides an important reference for the design of green corrosion inhibitors based on plant waste materials.

Evolution and stability of 2-mercaptobenzimidazole inhibitor film upon Al alloy 6061

Organic corrosion inhibitors have become competent alternatives to hazardous chrome conversion coatings due to their rapid adsorption over metal surfaces in corrosive environments. Literature suggests a wide range of organic corrosion inhibitors with high inhibition efficiency, barrier properties, and adsorption mechanisms. However, the long-term durability and protectiveness of an organic inhibitor film need to be understood with in-depth insights on its interaction with heterogenous alloy surfaces like AA6xxx, reduction of galvanic activities and time-resolved degradation due to ionic diffusion. The present article is focused on the time-resolved adsorption and degradation of 2-mercaptobenzimidazole (2-MBI)-induced inhibitor layer/film over AA6061 in 0.1 M NaCl solution. Electrochemical and surface analysis data indicate that the presence of 2-MBI drives the rapid formation of a 20–30 nm thick protective film comprised of constitutional elements of C, S, and N from 2-MBI upon the surface of AA6061 substrate. This film mitigated the corrosion cells associated with nano- and micro-sized Fe and Si-rich intermetallic particles (IMPs) in AA6061. XPS reveals two distinguished bonding states of S and N in the inhibitor film and chemical interactions between 2-MBI and the surface of AA6061. The protective film maintained 65% inhibiting efficiency after 1 day, which progressively degraded due to electrolyte ingress and eventually with a drop in inhibition efficiency down to 21% after 14 days. Inhibitor-induced film over AA6061 reduced the corrosion susceptibility of Fe, and Si-rich IMPs up to 1 day given the subsequent adsorption by S and N heteroatoms. However, this film became thick and defective after 1 day, which undermined its barrier properties against ingress of aggressive ions and facilitated water adsorption.

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Identification of Potential Binding Sites of Sialic Acids on the RBD Domain of SARS-CoV-2 Spike Protein

COVID-19, caused by severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2), is still an emergent pandemic for humans. The virus infection is achieved by penetrating its spike protein to host cells via binding with ACE2. Moreover, recent studies show that SARS-CoV-2 may have multiple receptors that need to be further revealed. SARS-CoV-2 shares similar sequences of the spike protein with the Middle East Respiratory Syndrome Coronavirus (MERS-CoV), which can invade host cells by binding to either DPP4 or sialic acids. Sialic acids can be linked to the terminal of glycoproteins and gangliosides are used as one of the receptors of many types of viruses. Therefore, it is very interesting to determine whether sialic acid is a potential receptor of SARS-CoV-2. To address this question, we took N-Acetylneuraminic acid (Neu5Ac), a type of predominant sialic acid found in human cells, as the molecular probe to computationally search the surface of the spike protein to locate the potential binding sites of Neu5Ac. SPR analysis and mass spectrum analysis confirmed the interaction between Neu5Ac and spike protein. This study shows that sialic acids can moderately interact with the spike protein of SARS-CoV-2 by binding between the two RBDs of the spike protein, indicating it could be a potential secondary or auxiliary receptor of SARS-CoV-2.

Gum Arabic as an environmentally sustainable polymeric anticorrosive material: Recent progresses and future opportunities

Gum Arabic (GA) is a plant exudate, consisting of glycoproteins (proteins with carbohydrate co-factor or prosthetic group) and polysaccharides mainly consisting of galactose and arabinose. Because of its polymeric nature and tendency to dissolve in water, GA is widely used as anticorrosive materials, especially in the aqueous electrolytes. GA contains various electron rich polar sites through which they easily get adsorbed on metallic surface and behaves as effective anticorrosive materials. Because of its natural and biological origin, GA is regarded as one of the environmental sustainable and edible alternatives to traditional toxic corrosion inhibitors. Present review piece of writing aims to illustrate the assortment of literatures on gum Arabic as a corrosion inhibitor. Limitation of traditional organic corrosion inhibitors and advantages of using GA as an environmental sustainable alternative have also been described along with the mechanism of corrosion inhibition.