Laser surface structuring of Ti6Al4V substrates for adhesion enhancement in Ti6Al4V-PEEK joints

Zirconia Dental Implants Surface Electric Stimulation Impact on Staphylococcus aureus

Tooth loss during the lifetime of an individual is common. A strategy to treat partial or complete edentulous patients is the placement of dental implants. However, dental implants are subject to bacterial colonization and biofilm formation, which cause an infection named peri-implantitis. The existing long-term treatments for peri-implantitis are generally inefficient. Thus, an electrical circuit was produced with zirconia (Zr) samples using a hot-pressing technique to impregnate silver (Ag) through channels and holes to create a path by LASER texturing. The obtained specimens were characterized according to vitro cytotoxicity, to ensure ZrAg non-toxicity. Furthermore, samples were inoculated with Staphylococcus aureus using 6.5 mA of alternating current (AC). The current was delivered using a potentiostat and the influence on the bacterial concentration was assessed. Using AC, the specimens displayed no bacterial adhesion (Log 7 reduction). The in vitro results presented in this study suggest that this kind of treatment can be an alternative and promising strategy to treat and overcome bacterial adhesion around dental implants that can evolve to biofilm.

Microscopic Inspection of the Adhesive Interface of Composite Onlays after Cementation on Low Loading: An In Vitro Study

Purpose: This study aimed to assess the layer thickness and microstructure of traditional resin-matrix cements and flowable resin-matrix composites at dentin and enamel to composite onlay interfaces after cementation on low loading magnitude. Materials and Methods: Twenty teeth were prepared and conditioned with an adhesive system for restoration with resin-matrix composite onlays manufactured by CAD-CAM. On cementation, tooth-to-onlay assemblies were distributed into four groups, including two traditional resin-matrix cements (groups M and B), one flowable resin-matrix composite (group G), and one thermally induced flowable composite (group V). After the cementation procedure, assemblies were cross-sectioned for inspection by optical microscopy at different magnification up to ×1000. Results: The layer thickness of resin-matrix cementation showed the highest mean values at around 405 µm for a traditional resin-matrix cement (group B). The thermally induced flowable resin-matrix composites showed the lowest layer thickness values. The resin-matrix layer thickness revealed statistical differences between traditional resin cement (groups M and B) and flowable resin-matrix composites (groups V and G) (p < 0.05). However, the groups of flowable resin-matrix composites did not reveal statistical differences (p < 0.05). The thickness of the adhesive system layer at around 7 µm and 12 µm was lower at the interfaces with flowable resin-matrix composites when compared to the adhesive layer at resin-matrix cements, which ranged from 12 µm up to 40 µm. Conclusions: The flowable resin-matrix composites showed adequate flowing even though the loading on cementation was performed at low magnitude. Nevertheless, significant variation in thickness of the cementation layer was noticed for flowable resin-matrix composites and traditional resin-matrix cements that can occur in chair-side procedures due to the clinical sensitivity and differences in rheological properties of the materials.

Tribological Properties of Ti6Al4V Alloy Composite Texture Fabricated by Ultrasonic Strengthening Grinding and Laser Processing

The Ti6Al4V alloy has been widely used in aerospace equipment and medical devices. However, the poor wear resistance of the Ti6Al4V alloy hinders its further engineering application. In this study, the ultrasonic strengthening grinding process (USGP) and laser texturing process were employed to enhance the wear resistance of Ti6Al4V alloy. The frictional behavior of all samples was determined via a ball-on-disc friction and wear tester under dry conditions. The worn surface morphology, cross-sectional hardness, surface roughness, and microstructure were analyzed. The results demonstrated that the USGP induced high hardness, high dislocation density, and grain refinement, as well as improvements in the wear resistance of Ti6Al4V. Moreover, laser texture could enhance the capacity to capture wear debris and reduce wear probability. When combining the USGP and laser texturing process for the surface treatment of Ti6Al4V alloy, the lowest and most stable friction coefficients were obtained, as well as the best wear resistance. Compared to the polished sample, the steady stage friction coefficient of the sample treated by USGP and laser texturing process was remarkably decreased by 58%. This work demonstrates that combining the USGP and laser texturing process could be a promising solution for improving the wear resistance properties of Ti6Al4V alloy, which makes it more suitable for various engineering applications.

Additive Manufacturing of Titanium with Different Surface Structures for Adhesive Bonding and Thermal Direct Joining with Fiber-Reinforced Polyether-Ether-Ketone (PEEK) for Lightweight Design Applications

Hybrid joints consisting of metals and fiber-reinforced polymer composites exhibit highly desirable properties for many lightweight design applications. This study investigates the potential of additively manufactured surface structures for enhancing the bond strength of such joints in comparison to face milled and laser structured surfaces. Titanium samples with different surface structures (as-built surface, groove-, and pin-shaped structures) were manufactured via electron beam melting and joined to carbon fiber-reinforced polyether-ether-ketone (PEEK) via adhesive bonding and thermal direct joining, respectively. Bond strength was evaluated by tensile shear testing. Samples were exposed to salt spray testing for 1000 h for studying bond stability under harsh environmental conditions. The initial tensile shear strengths of the additively manufactured samples were competitive to or in some cases even exceeded the values achieved with laser surface structuring for both investigated joining methods. The most promising results were found for pin-shaped surface structures. However, the hybrid joints with additively manufactured structures tended to be more susceptible to degradation during salt spray exposure. It is concluded that additively manufactured structures can be a viable alternative to laser surface structuring for both adhesive bonding and thermal direct joining of metal-polymer hybrid joints, thus opening up new potentials in lightweight design.

Novel laser textured surface designs for improved zirconia implants performance

The development of new surface designs to enhance the integration process between surgically placed implants and biological tissues remains a challenge for the scientific community. In this way and trying to overcome this issue, in this work, laser technology was explored to produce novel textures on the surface of green zirconia compacts produced by cold pressing technique. Two strategies regarding line design (8 and 16 lines design) and different laser parameters (laser power and number of laser passages) were explored to assess their influence on geometry and depth of created textures. The produced textures were evaluated with Scanning Electron Microscopy (SEM) and it was observed that well-defined textured surfaces with regular geometric features (cavities or pillars) were obtained by laser combining different strategies lines design and parameters. The potential of proposed textures was also evaluated regarding surface wettability, friction performance (static and dynamic coefficient of friction evolution) against bone, aging resistance and flexural strength. Results demonstrated that all the produced textures display a super hydrophilic or hydrophilic behavior. Regarding the friction behavior, it was experimentally observed a high initial static coefficient of friction (COF) for all produced textures. Concerning the aging resistance, all the textured surfaces revealed a low monoclinic content, less than 25% after 5 h of hydrothermal aging. The flexural strength results showed that the mechanical resistance of zirconia was not significantly compromised with the laser action. Based on the obtained results, it is possible to prove that the processing route used for manufacturing the new and different surface designs (cold pressing technique followed by laser texturing) showed to be particularly effective for the production of zirconia implants with customized surface designs according to the properties required in a specific application. These new surface designs besides to enhance the surface wettability and also to improve the fixation at the initial moment of the implantation, do not significantly compromise the resistance to aging and the mechanical performance of zirconia. Hence, a positive impact on the long-term performance of the zirconia implants may be expected with the proposed novel laser textured surface designs.

Surface Modification of Poly(ether ether ketone) through Friedel-Crafts Reaction for High Adhesion Strength

Poly(ether ether ketone) (PEEK) possesses attractive mechanical and thermal properties but demonstrates poor adhesion. To overcome this disadvantage, in this study, the surface modification of PEEK or PEEK-based carbon-fiber-reinforced thermoplastics (CFRTP) was performed through the Friedel-Crafts reaction and successive epoxidation. Under optimized reaction conditions, surface modification was achieved without surface deterioration, and epoxy groups were introduced. The progress of the Friedel-Crafts reaction and epoxidation was demonstrated by X-ray photoelectron spectroscopy measurements after fluorine labeling through thiol-en reaction and amine addition, respectively. The adhesive strength between CFRTP and epoxy adhesives was increased to 23.5 MPa, and cohesive fracture of epoxy adhesives, rather than interfacial peeling, occurred. In addition, compared with conventional plasma treatment, the durability of the modified surface and thickness of the modified surface layer increased. Therefore, we succeeded in modifying the surface properties through the epoxidation of the PEEK surface.

Laser processing of Ti6Al4V alloy: wetting state of surface and environmental dust effects

Laser processing of Ti6Al4V alloy surface, via repetitive pulses, is realized incorporating the nitrogen assisting gas. The texture characteristics of the surface and wetting state are analyzed. The free energy of the laser treated surface is estimated. The influence of the dust particles on the treated and untreated surfaces is examined. The solution formed due to water condensate on the dust particles is evaluated. The adhesion of the mud dried solution on the treated and untreated surfaces is assessed through determining the tangential force required for the removal of the solution from the surface. The findings demonstrate that the high power laser repetitive pulse heating results in formation of the hieratically distributed micro/nano pillars on the workpiece surface. The wetting state of the processed surface remains hydrophilic because of the large gap size between the micro/nano pillars. The free energy of the laser textured surface is similar to that obtained for the TiN coated surfaces, which is because of the nitride compounds developed during the processing. The dried liquid solution strongly adheres at the surface and the force needed for removing the dried liquid solution is almost four times of the friction force at the surface. The liquid solution gives rise to locally scattered shallow pit sites on as received surface. This phenomenon does not occur for the laser treated surface, which is related to the passive layer developed on the surface.

Construction of lubricant composite coating on Ti6Al4V alloy using micro-arc oxidation and grafting hydrophilic polymer

To improve the tribological properties of Ti6Al4V alloy to realize the application in artificial joints, a novel composite coating was designed and fabricated on its surface through the combination of two different surface modification techniques-micro-arc oxidation (MAO) and grafting hydrophilic polymer. The characterizations of morphologies and composition of MAO layer were examined using scanning electron microscopy (SEM), energy dispersive spectroscope (EDS) and X-ray diffraction (XRD). It was found that a TiO₂ layer displaying uniform porous structure formed on the surface based on the optimal MAO parameters of an oxidation voltage of 450 V and an oxidation time of 60 min. After grafting 3-dimethyl(3-(N-methacrylamido)propyl) ammonium propane sulfonate (MPDSAH), Fourier-transform infrared spectroscopy with attenuated total reflection (FT-IR/ATR) and wettability test demonstrated the successful modification. Tribological performance of composite coating-modified Ti6Al4V alloy in water exhibited the low friction coefficient of 0.13 and favorable wear resistance.