Free standing PEDOT films prepared by vapour phase polymerisation as electrically tuneable barriers to drug permeability

Understanding PEDOT doped with tosylate

Now in their 5th decade of research and development, conducting polymers represent an interesting class of materials to underpin new wearable or conformable electronic devices. Of particular interest over the years has been poly(3,4-ethylenedioxythiophene), commonly known as PEDOT, owing to its ease of fabrication and relative stability under typical ambient conditions. Understanding PEDOT from a variety of fundamental and applied perspectives is important for how it can be enhanced, modified, functionalised, and/or processed for use in commercial products. This feature article highlights the contribution of the research team at the University of South Australia led by Professor Evans, and their collaborators, putting their work into the broader context of conducting polymer research and application. This review focuses on the vapour synthesis of PEDOT doped with the tosylate anion, the benefits of controlling its morphology/structure during synthesis, and its application as an active material interacting with secondary anions in sensors, energy devices and drug delivery.

Stretchable Electronics Based on Laser Structured, Vapor Phase Polymerized PEDOT/Tosylate

The fabrication of stretchable conductive material through vapor phase polymerization of poly(3,4-ethylenedioxythiophene) (PEDOT) is presented alongside a method to easily pattern these materials with nanosecond laser structuring. The devices were constructed from sheets of vapor phase polymerized PEDOT doped with tosylate on pre-stretched elastomeric substrates followed by laser structuring to achieve the desired geometrical shape. Devices were characterized for electrical conductivity, morphology, and electrical integrity in response to externally applied strain. Fabricated PEDOT sheets displayed a conductivity of 53.1 ± 1.2 S cm^-1; clear buckling in the PEDOT microstructure was observed as a result of pre-stretching the underlying elastomeric substrate; and the final stretchable electronic devices were able to remain electrically conductive with up to 100% of externally applied strain. The described polymerization and fabrication steps achieve highly processable and patternable functional conductive polymer films, which are suitable for stretchable electronics due to their ability to withstand externally applied strains of up to 100%.

Structural Control of Charge Storage Capacity to Achieve 100% Doping in Vapor Phase-Polymerized PEDOT/Tosylate

Vapor phase polymerization (VPP) is used to fabricate a series of tosylate-doped poly(3,4-ethylenedioxythiophene) (PEDOT) electrodes on carbon paper. The series of VPP PEDOT/tosylate coatings has varying levels of crystallinity and electrical conductivity because of the use (or not) of nonionic triblock copolymers in the oxidant solution during synthesis. As a result, the impact of the structure on charge storage capacity is investigated using tetra-n-butylammonium hexafluorophosphate (0.1 M in acetonitrile). The ability to insert anions, and hence store charge, of the VPP PEDOT/tosylate is inversely related to its electrical conductivity. In the case of no nonionic triblock copolymer employed, the VPP PEDOT/tosylate achieves electrochemical doping levels of 1.0 charge per monomer or greater (≥100% doping level). Such high doping levels are demonstrated to be plausible by molecular dynamics simulations and density functional theory calculations. Experiments show that this high doping level is attainable when the PEDOT structure is weakly crystalline with (relatively) large crystallite domains.