Intrinsically flame retardant epoxy resin – Fire performance and background – Part II

Surface Degradation of DGEBA Epoxy Resins Cured with Structurally Different Amine Hardeners: Effects of UV Radiation

In this study, the effects of three diamine curing agents (aromatic, cycloaliphatic, aliphatic) on the photochemical behavior of bisphenol A diglycidyl ether networks were comparatively examined. In order to monitor structural changes and study the curing agents' action mode, the cured epoxy resins were characterized before and after photoirradiation by means of Fourier-transform infrared spectroscopy, contact angle, differential scanning calorimetry, scanning electron microscopy, and energy-dispersive X-ray analysis, mass loss, and color modification measurements. Water absorption tests were also conducted. The cured epoxy resins are to be used in different multicomponent polymer materials for outdoor protection. The presence of the cycloaliphatic hardener led to reduced water absorption, and after UV irradiation, an increase in the glass transition temperature and lowest mass loss of the corresponding cured epoxy resin compared to the ones cured with aromatic and aliphatic hardener.

Effect of Hardener Type on the Photochemical and Antifungal Performance of Epoxy and Oligophosphonate S-IPNs

Due to their highly reactive character and multiple crosslinking capacity, epoxy resins are one of the worldwide market-dominating classes of thermosetting polymers and are present in a wide range of technical applications, including structural adhesives, coatings and polymer matrices for composite materials. Despite their excellent features, epoxy resins are known to be highly flammable and possess low thermal stability and a brittle character and crack easily under impact forces. An efficient approach towards eliminating such drawbacks resides in obtaining epoxy-based semi-interpenetrating polymer networks, which possess excellent control over the morphology. The article describes the comparative effect of three hardeners (aromatic, cycloaliphatic and aliphatic) in the presence of an oligophosphonate (–R–O–PO(C₆H₅)–O–) (2 wt.% phosphorus) on the photochemical, fire and antifungal performance of bisphenol A diglycidyl ether semi-interpenetrating polymer networks. The networks are designed as future potential outdoor protective coatings for different substrates. The fire resistance capacity of the networks was undertaken with microscale combustion calorimetry before and after photochemical aging. Structural changes during photoirradiation were monitored via color modification studies, Fourier-transform infrared spectroscopy, differential scanning calorimetry, morphological assessment through scanning electron microscopy and mass loss measurements in order to propose the action mode of the hardeners and the oligophosphonate on the material properties. Microbiological testing was also undertaken with the aid of three specific wood decaying fungi as a first substrate.

DOPO-Functionalized Molybdenum Disulfide and its Impact on the Thermal Properties of Polyethylene and Poly(Lactic Acid) Composites

The fabrication of conventional or biodegradable polymers with improved thermal and fire-resistant properties is an important task for their successful application in various branches of the industry. In this work, few-layered molybdenum disulfide was functionalized with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide and introduced into polyethylene and poly(lactic acid) matrixes. The obtained polyethylene composite samples displayed improved thermal stability, significant reduction in CO emissions, improved fire-resistant properties, and over 100% increases in thermal conductivity. Poly(lactic acid) composites displayed less impressive results, but have managed to improve some values, such as CO emissions, peak heat release rate, and total heat release in comparison to pristine polymer.

Preparation of a Novel Phosphorus-Nitrogen Containing Novolac Curing Agent for Epoxy Resin and flame-retardancy of its cured epoxy resin

In this study, DICY (dicyandiamide)-containing novolac (NN) was first prepared, and then DOPO (9,10-Dihydro-9-oxa-10-phosphaphenanthrene-10-oxide) was introduced to react with the unsaturated bonds from DICY to obtain a novel phosphorus-nitrogen-containing novolac resin (PNN), which was used as a curing agent for epoxy resins. The curing condition was confirmed by a non-isothermal curing kinetics study. The thermal stability and flame retardancy of the cured epoxy resin system were studied by thermogravimetric analysis (TGA), limited oxygen index (LOI) measurement, UL-94 test and cone calorimeter. The morphology of the burned chard residues was observed by Scanning electron microscopy (SEM). The results show that epoxy resin cured by the prepared PNN curing system presents excellent flame retardancy. The cured resin system, which contains only 1.31wt% phosphorus and 2.48wt% nitrogen, can achieve UL 94 V-0 rating.

Phosphorus-Based α-Amino Acid Mimetic for Enhanced Flame-Retardant Properties in an Epoxy Resin

This work demonstrates the introduction of a phosphonate moiety into a commonly used curing agent, 4,4′-diaminodiphenylmethane (DDM), via an α-aminophosphonate. This compound (DDMP) can be prepared and isolated in analytical purity in under 1h and in good yield (71%). Thermoset polymer (epoxy-derived) samples were prepared using a room-temperature standard cure (SC) and a post-cured (PC) protocol to encourage incorporation of the α-aminophosphonate into the polymer network, with improved flammability properties observed for the latter. Thermogravimetric analysis under a nitrogen atmosphere showed increased char yield at 600°C, and similar observations were made when analysis was conducted in air. Significant reductions in flammability are observed at very low phosphorus content (P%=0.16–0.49%), demonstrated by higher char yields (25.5 from 14.0% in air), decreased burn time from ignition (60 to 24s), and decreased mass loss after ignition (87.6 to 58.5%). Limiting Oxygen Index for the neat polymer (P%=0%, 20.3±0.8%) increased with increasing α-aminophosphonate additive (P%=0.16%, 20.8±0.6%; P%=0.32%, 21.4±0.4%; P%=0.49%, 22.6±0.8%).