Synergistic effect of fumed silica with Ni2O3 on improving flame retardancy of poly(lactic acid)

Cooperative Effect of Ni-Decorated Monolayer WS2, NiO, and AC on Improving the Flame Retardancy and Mechanical Property of Polypropylene Blends

Improving the residual char of polypropylene (PP) is difficult due to the preferential complete combustion. Here, we designed a combination catalyst that not only provides physical barrier effects, but also dramatically promotes catalytic charring activity. We successfully synthesized WS₂ monolayer sheets decorated with isolated Ni atoms that bond covalently to sulfur vacancies on the basal planes via thiourea. Subsequently, PP blends composed of 8 wt.% Ni-decorated WS₂, NiO, and activated carbon (AC) were obtained (^ENi-^SWS₂-AC-PP). Combining the physical barrier effects of WS₂ monolayer sheets with the excellent catalytic carbonization ability of the ^ENi-^SWS₂-AC combination catalyst, the PP blends showed a remarkable improvement in flame retardancy, with the yield of residual char reaching as high as 41.6 wt.%. According to scanning electron microscopy (SEM) and transmission electron microscopy (TEM) observations, it was revealed that the microstructure of residual char contained a large number of carbon nanotubes. The production of a large amount of residual char not only reduced the release of pyrolytic products, but also formed a thermal shield preventing oxygen and heat transport. Compared to pure PP, the peak heat release rate (pHRR) and total heat release rate (THR) of ^ENi-^SWS₂-AC-PP were reduced by 46.32% and 26.03%, respectively. Furthermore, benefiting from the highly dispersed WS₂, the tensile strength and Young's modulus of ^ENi-^SWS₂-AC-PP showed similar values to pure PP, without sacrificing the toughness.

Synergistic Effect of Activated Carbon, NiO and Al2O3 on Improving the Thermal Stability and Flame Retardancy of Polypropylene Composites

It is difficult to enhance the char yields of polypropylene (PP) due to the preferential complete combustion. Successful formation of abundant char layer structure of PP upon flammability was obtained due to the synergistic effect of NiO, Al₂O₃ and activated carbon (AC). From characterization of scanning electron microscopy (SEM) and transmission electron microscopy (TEM), it was revealed that the microstructure of residual char contained large amount of carbon nanotubes. Compared to the modification of AC, NiO and Al₂O₃ alone, the combination of AC, NiO and Al₂O₃ dramatically promotes the charring ability of PP. In the case of AC and NiO, NiO plays a role of dehydrogenation, resulting in the degradation product, while AC mainly acts as carbonization promoter. The addition of Al₂O₃ results in higher dispersion and smaller particle size of NiO, leading to greater exposure of active sites of NiO and higher dehydrogenation and carbonization activity. Compared to the neat PP, the decomposition temperature of the PP modified by combined AC, NiO and Al₂O₃ was increased by 90 ℃. The yield of residual char of AC-5Ni-Al-PP reached as high as 44.6%. From the cone calorimeter test, the heat release rate per unit area (HRR) and total heat release per unit area (THR) of PP composite follows the order AC-5Ni-Al-PP < AC-10Ni-Al-PP < AC-Ni-PP < AC-15Ni-Al-PP < AC-1Ni-Al-PP. Compared to the neat PP, the peak of HRR declined by 73.8%, 72.7%, 71.3%, 67.6% and 62.5%, respectively.

Self-assembled biobased chitosan hybrid carrying N/P/B elements for polylactide with enhanced fire safety and mechanical properties

The inherent shortcomings such as flammability, brittleness, and low crystallinity limit the broad applications of poly(lactic acid) (PLA). To improve the fire resistance and mechanical properties of PLA, a chitosan-based core-shell flame retardant additive (APBA@PA@CS) was prepared for PLA via the self-assembly of interionic interactions among chitosan (CS), phytic acid (PA), and 3-aminophenyl boronic acid (APBA). The peak heat release rate (pHRR) and total heat release rate (THR) of PLA composite containing 3 wt% APBA@PA@CS decreased from 460.1 kW/m² and 75.8 MJ/m² to 419.0 kW/m² and 53.1 MJ/m², respectively. The presence of APBA@PA@CS contributed to the formation of a high-quality char layer rich in phosphorus and boron in the condensed phase and released non-flammable gases in the gas phase to hinder the exchange of heat and O₂, thereby having a synergistic flame retardant effect. Meanwhile, the tensile strength, elongation at break, impact strength, and crystallinity of PLA/APBA@PA@CS were increased by 3.7 %, 17.4 %, 5.3 %, and 55.2 %, respectively. This study provides a feasible route to construct a chitosan-based N/B/P tri-element hybrid to improve the fire safety performance and mechanical properties of PLA biocomposites.

Advanced Flame-Retardant Methods for Polymeric Materials

Most organic polymeric materials have high flammability, for which the large amounts of smoke, toxic gases, heat, and melt drips produced during their burning cause immeasurable damages to human life and property every year. Despite some desirable results having been achieved by conventional flame-retardant methods, their application is encountering more and more difficulties with the ever-increasing high flame-retardant requirements such as high flame-retardant efficiency, great persistence, low release of heat, smoke, and toxic gases, and more importantly not deteriorating or even enhancing the overall properties of polymers. Under such condition, some advanced flame-retardant methods have been developed in the past years based on "all-in-one" intumescence, nanotechnology, in situ reinforcement, intrinsic char formation, plasma treatment, biomimetic coatings, etc., which have provided potential solutions to the dilemma of conventional flame-retardant methods. This review briefly outlines the development, application, and problems of conventional flame-retardant methods, including bulk-additive, bulk-copolymerization, and surface treatment, and focuses on the raise, development, and potential application of advanced flame-retardant methods. The future development of flame-retardant methods is further discussed.

A Review on Synthesis, Properties, and Applications of Polylactic Acid/Silica Composites

Polylactic acid (PLA)/silica composites as multifunctional high-performance materials have been extensively examined in the past few years by virtue of their outstanding properties relative to neat PLA. The fabrication methods, such as melt-mixing, sol–gel, and in situ polymerization, as well as the surface functionalization of silica, used to improve the dispersion of silica in the polymer matrix are outlined. The rheological, thermal, mechanical, and biodegradation properties of PLA/silica nanocomposites are highlighted. The potential applications arising from the addition of silica nanoparticles into the PLA matrix are also described. Finally, we believe that a better understanding of the role of silica additive with current improvement strategies in the dispersion of this additive in the polymer matrix is the key for successful utilization of PLA/silica nanocomposites and to maximize their fit with industrial applications needs.

Investigation on the effect of supported synergistic catalyst with intumescent flame retardant in polypropylene

In this paper, cerium nitrate supported silica was prepared as a new type of catalytic synergist to improve the flame retardancy in polypropylene. When 1% of Ce(NO3)2 supported SiO2 was added, the vertical combustion performance of UL-94 of polypropylene composites was improved to V-0, the limiting oxygen index (LOI) was increased to 33.5. From the thermogravimetric analysis (TGA), the residual carbon of C and D was increased by about 6% at high temperature compared with B. When adding supported catalyst, the heat release rate (HRR) and total heat release (THR) were significantly reduced according to the microscale combustion calorimetry (MCC), the HRR of sample E with 2% synergist was the lowest. The combustion behaviors of intumescent flame retardant sample B and sample D were analyzed by cone calorimeter test (CCT), the HRR of sample D with supported synergist was significantly reduced, and the PHRR decreased from 323 kW/m2 to 264 kW/m2. The morphologies of the residue chars after vertical combustion of polypropylene composites observed by scanning electron microscopy (SEM) gave positive evidence that the supported synergist could catalyze the decomposition of intumescent flame retardants into carbon, which was the main reason for improving the flame retardancy of materials.

Insight into suppression performance and mechanisms of ultrafine powders on wood dust deflagration under equivalent concentration

Flame propagation characteristics of wood dust deflagration and suppression mechanism of ultrafine powders are investigated systematically. The deflagration reaction intensity of wood dust increases firstly and then decreases with the increase in dust cloud concentration. This is due to factors such as oxygen supply, positive feedback among flame characteristic parameters. Thus, there is an equivalent dust concentration for greatest deflagration intensity. Nano-sized ultrafine zirconium hydroxide (Zr(OH)₄) and silicon dioxide (SiO₂) powder are introduced to suppress wood dust deflagration at the equivalent concentration. It is found that Zr(OH)₄ has a suppression effect of endothermic decomposition to generate zirconia (ZrO₂), dilution of oxygen and absorption of free radicals; while SiO₂ exerts suppression effect due to its high melting point and heat absorption. The suppression performance of Zr(OH)₄ is better than that of SiO₂. This is because that Zr(OH)₄ and ZrO₂ have a catalytic carbonization effect. It can not only improve thermal stability of wood particles by catalyzing production of high-temperature resistant residuals, but also promote the formation of catalytic sites to reduce crystallite size of carbon layer on wood particles surface, weakening heat and mass transfer between particles.

In situ growth of 0D silica nanospheres on 2D molybdenum disulfide nanosheets: Towards reducing fire hazards of epoxy resin

This report described a facile process for the preparation of 2D/0D MoS₂-SiO₂ hybrids using a simple in situ growth method, with the purpose of promoting the dispersion of MoS₂ in polymer matrices and improving the properties of polymer materials. FTIR, XPS, TGA and TEM measurements were performed to characterize the structure and morphology of the synthesized hybrids which were then introduced into epoxy to reduce flammability. The hybrids dispersed well in the epoxy matrix. No obvious agglomerations were observed. In comparison with those of neat epoxy, the incorporation of a low loading of MoS₂-SiO₂ hybrids resulted in significant decrements in heat release rate, total heat release and volume of toxic effluents released during combustion, which indicated that the fire hazards of epoxy composites were strongly reduced. The good dispersion, labyrinth barrier effect and the catalytic effect of MoS₂-SiO₂ hybrids on char formation may contribute to the observed decrease in the flammability of epoxy resin.

Synergistic effect of carbon fibers and carbon nanotubes on improving thermal stability and flame retardancy of polypropylene: a combination of a physical network and chemical crosslinking

CFs and CNTs showed a synergistic effect on significantly improving the thermal stability and flame retardancy of PP.

Simultaneously improving the thermal stability, flame retardancy and mechanical properties of polyethylene by the combination of graphene with carbon black

A novel combination of GNS with CB was demonstrated to improve thermal stability, flame retardancy and mechanical properties of LLDPE.