Nanoengineering of brucite@SiO2 for enhanced mechanical properties and flame retardant behaviors

Recent Advances in Halogen-Free Flame Retardants for Polyolefin Cable Sheath Materials

With the continuous advancements of urbanization, the demand for power cables is increasing to replace overhead lines for energy transmission and distribution. Due to undesirable scenarios, e.g., the short circuit or poor contact, the cables can cause fire. The cable sheath has a significant effect on fire expansion. Thus, it is of great significance to carry out research on flame-retardant modification for cable sheath material to prevent fire accidents. With the continuous environmental concern, polyolefin (PO) is expected to gradually replace polyvinyl chloride (PVC) for cable sheath material. Moreover, the halogen-free flame retardants (FRs), which are the focus of this paper, will replace the ones with halogen gradually. The halogen-free FRs used in PO cable sheath material can be divided into inorganic flame retardant, organic flame retardant, and intumescent flame retardant (IFR). However, most FRs will cause severe damage to the mechanical properties of the PO cable sheath material, mainly reflected in the elongation at break and tensile strength. Therefore, the cooperative modification of PO materials for flame retardancy and mechanical properties has become a research hotspot. For this review, about 240 works from the literature related to FRs used in PO materials were investigated. It is shown that the simultaneous improvement for flame retardancy and mechanical properties mainly focuses on surface treatment technology, nanotechnology, and the cooperative effect of multiple FRs. The principle is mainly to improve the compatibility of FRs with PO polymers and/or increase the efficiency of FRs.

Thermal and Flame Retardant Properties of Phosphate-Functionalized Silica/Epoxy Nanocomposites

We report a flame retardant epoxy nanocomposite reinforced with 9,10-dihydro-9-oxa-10-phosphaphenantrene-10-oxide (DOPO)-tethered SiO₂ (DOPO-t-SiO₂) hybrid nanoparticles (NPs). The DOPO-t-SiO₂ NPs were successfully synthesized through surface treatment of SiO₂ NPs with (3-glycidyloxypropyl)trimethoxysilane (GPTMS), followed by a click reaction between GPTMS on SiO₂ and DOPO. The epoxy nanocomposites with DOPO-t-SiO₂ NPs as multifunctional additive exhibited not only high flexural strength and fracture toughness but also excellent flame retardant properties and thermal stability, compared to those of pristine epoxy and epoxy nanocomposites with a single additive of SiO₂ or DOPO, respectively. Our approach allows a facile, yet effective strategy to synthesize a functional hybrid additive for developing flame retardant nanocomposites.

Reinforcing Condensed Phase Flame Retardancy through Surface Migration of Brucite@Zinc Borate-Incorporated Systems

An efficient brucite@zinc borate (3ZnO·3B₂O₃·3.5H₂O) composite flame retardant (CFR), consisting of an incorporated nanostructure, is designed and synthesized via a simple and facile electrostatic adsorption route. It has been demonstrated that this incorporated system can enhance the interfacial interaction and improve the mechanical properties when used in ethylene-vinyl acetate (EVA) composites. Meanwhile, in the process of burning, the CFR particles can successively migrate and accumulate to the surface of the burning zone, increasing the local concentration and rapidly generating a compact barrier layer through a condensed phase reinforcement mechanism even at a lower loading value. Especially, compared with the EVA/physical mixture (PM, with the same proportion of brucite and zinc borate), the heat release rate (HRR), the peak of the heat release rate (PHRR), the total heat released (THR), the smoke production rate (SPR), and mass loss are considerably reduced. According to this study, controlling the nanostructure of flame-retardant particles, to improve the condensed phase char layer, gives a new approach for the design of green flame retardants.

Spray-Drying-Assisted Layer-by-Layer Assembly of Alginate, 3-Aminopropyltriethoxysilane, and Magnesium Hydroxide Flame Retardant and Its Catalytic Graphitization in Ethylene-Vinyl Acetate Resin

Alginates (nickel alginate, NiA; copper alginate, CuA; zinc alginate, ZnA) and 3-aminopropyltriethoxysilane (APTES) were alternately deposited on a magnesium hydroxide (MH) surface by the spray-drying-assisted layer-by-layer assembly technique, fabricating some efficient and environmentally benign flame retardants (M-FR, including Ni-FR, Cu-FR, and Zn-FR). The morphology, chemical compositions, and structures of M-FR were investigated. With 50 wt % loading, compared with EVA28+MH, the peak heat release rate, smoke production rate, and CO production rate of EVA28+Ni-FR decreased by 50.78%, 61.76%, and 66.67%, respectively. The metals or metal oxide nanoparticles arising from alginates could catalyze the pyrolysis intermediates of EVA into graphene and amorphous carbon, which could bind the inorganic compounds (the decomposition products of MH and APTES) together and form some more protective barriers. For each M-FR, the flame retardant and smoke suppression efficiency were different, which were caused by the diverse carbonization and graphitization behaviors of three alginates. ZnA generated some ZnO aggregations and could not catalyze the graphitization of intermediates. For CuA, the catalytic graphitization was limited by the tightly binding graphene layer. As for NiA, the configuration of the Ni atom could not provide strong binding of Ni substrate and carbon. The liquid-like Ni nanoparticles could restructure and get out from firm graphene shells, so the catalytic graphitization of NiA was efficient and sustainable. This work displayed the catalytic graphitization mechanism of alginates while exploring a simple and novel strategy for fabricating efficient green flame retardants.

In situ growth of 0D silica nanospheres on 2D molybdenum disulfide nanosheets: Towards reducing fire hazards of epoxy resin

This report described a facile process for the preparation of 2D/0D MoS₂-SiO₂ hybrids using a simple in situ growth method, with the purpose of promoting the dispersion of MoS₂ in polymer matrices and improving the properties of polymer materials. FTIR, XPS, TGA and TEM measurements were performed to characterize the structure and morphology of the synthesized hybrids which were then introduced into epoxy to reduce flammability. The hybrids dispersed well in the epoxy matrix. No obvious agglomerations were observed. In comparison with those of neat epoxy, the incorporation of a low loading of MoS₂-SiO₂ hybrids resulted in significant decrements in heat release rate, total heat release and volume of toxic effluents released during combustion, which indicated that the fire hazards of epoxy composites were strongly reduced. The good dispersion, labyrinth barrier effect and the catalytic effect of MoS₂-SiO₂ hybrids on char formation may contribute to the observed decrease in the flammability of epoxy resin.

Biobased polyelectrolyte multilayer-coated hollow mesoporous silica as a green flame retardant for epoxy resin

Here, we describe a multifunctional biobased polyelectrolyte multilayer-coated hollow mesoporous silica (HM-SiO₂@CS@PCL) as a green flame retardant through layer-by-layer assembly using hollow mesoporous silica (HM-SiO₂), chitosan (CS) and phosphorylated cellulose (PCL). The electrostatic interactions deposited the CS/PCL coating on the surface of HM-SiO₂. Subsequently, this multifunctional flame retardant was used to enhance thermal properties and flame retardancy of epoxy resin. The addition of HM-SiO₂@CS@PCL to the epoxy resin thermally destabilized the epoxy resin composite, but generated a higher char yield. Furthermore, HM-SiO₂ played a critical role and generated synergies with CS and PCL to improve fire safety of the epoxy resin due to the multiple flame retardancy elements (P, N and Si). This multi-element, synergistic, flame-retardant system resulted in a remarkable reduction (51%) of peak heat release rate and a considerable removal of flammable decomposed products. Additionally, the incorporation of HM-SiO₂@CS@PCL can sustainably recycle the epoxy resin into high value-added hollow carbon spheres during combustion. Therefore, the HM-SiO₂@CS@PCL system provides a practical possibility for preparing recyclable polymer materials with multi-functions and high performances.

Zeolitic imidazolate framework-8 was coated with silica and investigated as a flame retardant to improve the flame retardancy and smoke suppression of epoxy resin

Synthesis of the core–shell structure of ZIF-8@SiO₂ and its effect on the flame retardancy of epoxy resin.

Functionalization of α-zirconium phosphate by polyphosphazene and its effect on the flame retardance of an intumescent flame retardant polypropylene system

α-ZrP was combined with polyphosphazene and formed a core–shell structure, which has a significant synergistic flame retardant performance in polypropylene.