Thermal-oxidative aging behavior of nitrile-butadiene rubber/functional LDHs composites

The Curing Kinetics of Multiscale [Ni(EDTA)]-2 Intercalated Zn-Al Layered Double Hydroxides: Glass Fiber–Epoxy Composite Prepreg

In the present research, the effect of Zn2Al layered double hydroxides (LDH) and nickel (II)-EDTA complex intercalated LDH (LDH-[Ni(EDTA)]-2) on the cure kinetics of glass fiber/epoxy prepreg (GEP) was explored using nonisothermal differential scanning calorimetry (DSC). The results showed that LDH caused a shift in the cure temperature toward lower temperatures while accelerating the curing of epoxy prepregs. The use of LDH-[Ni(EDTA)]-2 more profoundly influenced the acceleration of the curing process. The curing kinetics of prepregs was assessed through the differential isoconversional Friedman (FR) technique and the integration method of Flynn–Wall–Ozawa (FWO) and Kissinger–Akahira–Sunose (KAS). A decrease was detected in the $E_{\alpha }$ value of glass fiber/LDH-[Ni(EDTA)]-2/epoxy (GELP) and glass fiber/LDH-[Ni(EDTA)]-2/epoxy (GELNiP) prepregs at small cure degrees relative to GEP, suggesting the catalytic effect of LDH or LDH-[Ni(EDTA)]-2 on the initial epoxy/amine reaction. Furthermore, LDH-[Ni(EDTA)]-2 performed better due to the catalyst role of nickel (II). Moreover, the activation energy exhibited lower reliance on the degree of conversion in the cases of GELP and GELNiP rather than pure epoxy prepregs. An autocatalytic model was used to evaluate the curing behavior of the system. Based on the results, the curing reaction of the epoxy prepreg can be described by the autocatalytic Šesták-Berggren model even after the incorporation of LDH or LDH-[Ni(EDTA)]-2. The kinetic parameters of the autocatalytic model (such as $E_{\alpha }$ , $A$ , $m$ , $n$ ) and the equations explaining the curing behavior of prepregs were introduced as well whose predictions were in line with the experimental findings.

Systematic Literature Review of the Effect of Layered Double Hydroxides on the Mechanical Properties of Rubber

Layered double hydroxides (LDHs) have attracted interest as reinforcing fillers in elastomers due to their ease of synthesis and customisability. A systematic review was performed on the effect of LDHs on the mechanical properties of elastomers using the Scopus database. Of the 61 articles relevant to the search criteria, the majority were published on polyurethane (PU) and nitrile butadiene rubber (NBR). Mg-Al LDH was used in most of the studies and Zn-Al LDH was used second most common. LDH can act as a reinforcing filler, typically increasing tensile strength even at low concentrations, so it could be used as an alternative to traditional reinforcing fillers for elastomers. LDH can also be made a functional filler by selecting the right metals and interlayer anions. It was found that Mg-Al LDH and Zn-Al LDH can both participate in crosslinking reactions and can replace MgO and ZnO, respectively. Less Zn ions are required for crosslinking when LDH is used than when ZnO is used, making LDH more environmentally friendly. Organic modification is usually required to improve compatibility with the elastomer matrix, especially in non-polar elastomers. It enables exfoliation of the LDH and intercalation of polymer chains into the LDH interlayer to occur. Organic modifiers can also be used to functionalise the LDH. Stearic acid used in crosslinking systems can be replaced by stearate anions from stearate-modified LDH.

Curing kinetics and ionic interactions in layered double hydroxides–nitrile rubber Mg–Al-LDHs–XNBR composites

The carboxylated butadiene–acrylonitrile XNBR composites containing layered double hydroxides (Mg–Al-LDHs) were prepared with the aim to investigate the effect of various Mg:Al ratio in the filler composition on the rheological behavior, kinetic of curing and viscoelastic properties of final material. Due to the presence of metal cations, LDHs can form ionic cross-links with carboxylic functional groups of XNBR nitrile rubber. The DSC analysis indicated lower ranges of curing temperatures as the Mg:Al ratio raised (90–184 °C for Pural MG63, 88–187 °C for Pural MG70). The apparent energy of activation Ea decreased with increasing Mg:Al ratio reaching the value of 111.46 kJˑmole−1 for XNBR composite containing Pural MG70. The rheological analysis revealed the presence of specific polymer–nanofillers and fillers–fillers interactions. The XNBR–LDHs rubbers exhibited two transitions corresponding to the glass temperature of elastomer Tg (in range of −13.08 to −13.60 °C) and the ionic transition temperature Tα′ (in range of 32.95–37.90 °C). The ionic transition temperature Tα′ was not observed for the nitrile rubber composite containing Pural MG5 with the lowest Mg:Al ratio. The formed ordered ionic phase significantly affected the viscoelastic behavior of XNBR composites at room and sub-zero temperatures leading to the increase in the storage modulus G′. Therefore, among the various possible applications of LDHs, their use in rubber technology offers the potential for production of environmentally friendly rubber products cured without any additional curatives.

Influence of Fillers and Ionic Liquids on the Crosslinking and Performance of Natural Rubber Biocomposites

This work concerns the effect of fillers and ionic liquids on the cure characteristics of natural rubber (NR) compounds, as well as the mechanical and thermal properties of the vulcanizates. Three types of white filler were applied, such as cellulose, nanosized silica and hydrotalcite, to modify the performance of NR composites. Additionally, ionic liquids (ILs) with bromide anion and different cations, i.e., 1-butyl-3-methylimidazolium (Bmi) and 1-butyl-3-methylpyrrolidinium (Bmpyr), were used to improve the cure characteristics of NR compounds and functional properties of the vulcanizates. The type of filler and the structure of ILs were proved to affect the rheometric properties and cure characteristics of NR compounds as well as the performance of the NR vulcanizates. Owing to the adsorption of curatives onto the surface, silica reduced the activity of the crosslinking system, prolonging the optimal vulcanization time of NR compounds and reducing the crosslinking degree of the elastomer. However, silica-filled NR exhibited the highest thermal stability. Hydrotalcite increased the crosslink density and, consequently, the mechanical properties of the vulcanizates, but deteriorated their thermal stability. ILs beneficially influenced the cure characteristics of NR compounds, as well as the crosslink density and mechanical performance of the vulcanizates, particularly those filled with silica. Cellulose did not significantly affect the vulcanization of NR compounds and crosslink density of the vulcanizates compared to the unfilled elastomer, but deteriorated their tensile strength. On the other hand, cellulose improved the thermal stability and did not considerably alter the damping properties of the vulcanizates.

High-Temperature-Aging Induced Sequential Recovery of Shape Memory Nitrile Butadiene Rubber Composites

The sacrificial bonds in natural materials have inspired the preparation of shape memory polymer (SMP), which can be prepared through the construction of dual cross-linking networks in a polymer matrix. With the rise of 4D printing technology, fine control over the shape recovery of SMPs, especially control over the recovery time, is urgently needed. In this study, the high-temperature aging method is adopted to tune the shape recovery time of dual cross-linked SMPs. Shape memory acrylonitrile butadiene rubber composite (i.e., NBR-C) is prepared by introducing Zn²⁺-C≡N coordination bonding and sulfur covalent cross-linking networks into the rubber matrix and then thermal aging at 180 °C for various time frames. Aging increases the covalent cross-linking density, ruptures rubber chains, and generates imine structures. Moreover, the composition of the coordination bonding network becomes diversified because of the formation of coordination bonds between imines and Zn²⁺ ions. The mechanical "tough-brittle" transition of aged NBR-C is observed, and its glassy temperature increases with aging time, which in turn changes the shape recovery time at the same recovery temperature. On the basis of these findings, the special shape memory rubber components with sequential recovery are fabricated by partially aging the NBR-C strings. This methodology provides novel solutions for the preparation of sequential SMP products without programming heating design or using redundant chemical materials. We believe that this work will be able to help promote comprehensive research of SMPs and widen applications of SMPs in the industry.

Effect of Graphene Oxide Modified with Organic Amine on the Aging Resistance, Rolling Loss and Wet-skid Resistance of Solution Polymerized Styrene-Butadiene Rubber

Graphene oxide (GO) was modified by p-phenylenediamine (PPD), aiming at improving the wet-skid resistance and reduce the rolling loss of solution polymerized styrene-butadiene rubber (SSBR). PPD with amino groups enabled GO to obtain anti-aging function. The structure of modified GO (PPD-GO) was characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and Raman spectroscopy. Mechanical tests showed that the mechanical properties of SSBR before and after aging were improved by adding PPD-GO. The results of thermogravimetric-differential scanning calorimeter synchronization analysis (TGA-DSC) indicated that SSBR/PPD-GO obtained good thermo-oxidative stability. The dynamic mechanical analysis (DMA) of SSBR composites showed that the mechanical loss factor (tanδ) peak moved to high temperature with the content of PPD-GO. The tanδ values of SSBR composites showed that it had a good effect on improving the wet-skid resistance and reducing the rolling loss of SSBR by adjusting the content of PPD-GO. In particular, with the addition of 4 phr GO, SSBR was effectively improved in mechanical properties, aging resistance, wet-skid resistance and low rolling loss.

Effect of Nitrogen-Doped Graphene Oxide on the Aging Behavior of Nitrile-Butadiene Rubber

Nitrogen-doped graphene oxide (GO), namely, NG, was prepared by o-phenylenediamine (OPD) grafting onto GO. The structure and morphology of NG were characterized by FITR, XRD, SEM, EDS, Raman spectroscopy, and TGA. OPD was linked to the GO surface by covalent bonds, and the absorption peak of the C=N bond in the phenazine structure was identified in the FITR spectra. The aging resistance properties of nitrile-butadiene rubber (NBR)-NG composites was investigated by mechanical testing, before and after aging. The resistance of the NBR/NG composites with the addition of 3 phr NG fillers was the highest. The aging mechanism was investigated by TGA-DSC, DMA, equilibrium swelling testing, and ATR-FTIR. The results showed that NG could effectively inhibit chain cross-linking in NBR.

Influence of Randomness in Rubber Materials Parameters on the Reliability of Rubber O-Ring Seal

The properties of materials directly affect the performance of the sealing structures, among which the rubber O-ring seal is one of the most commonly used. In addition, the performance of the O-ring seal is often influenced by the randomness in structure and working conditions, which greatly reduce the reliability of the sealing structure. This paper proposes a reliability-based method to analyze the influence of the randomness in rubber material parameters on the sealing performance of the O-ring. Based on the failure mechanism of the O-ring seal, the stochastic characteristics of the parameters in O-rings are determined through experiments, and the influences of these parameters on the reliability are subsequently analyzed. Moreover, the working conditions are also taken into account to analyze their influence on the performance and reliability of the O-ring seal. The proposed method provides easy access to estimate the reliability of the rubber O-ring seal considering the uncertainty in structure and operational conditions. It is revealed that the material and geometric parameters had greater influence on the reliability of the rubber O-ring.

Improving Thermo-Oxidative Stability of Nitrile Rubber Composites by Functional Graphene Oxide

Graphene oxide (GO), modified with anti-aging agent p-phenylenediamine (PPD), was added into nitrile rubber (NBR) in order to improve the thermo-oxidative stability of NBR. The modification of GO and the transformation of functional groups were characterized by Fourier transform infrared spectroscopy (FTIR), Raman, and X-ray diffraction (XRD). Mechanical performances of NBR composites before and after the thermo-oxidative aging were recorded. The results of dynamic mechanical analysis (DMA) show an increased storage modulus (G’) and a decreased value of area of tan δ peak after introducing modified GO into NBR. It indicates that filler particles show positive interaction with molecular chains. The thermo-oxidative stability of composites was investigated by thermogravimetric analysis (TG) and differential scanning calorimetry (DSC). Then, the thermo-oxidative aging kinetic parameters were obtained by the Flynn–Wall–Ozawa (FWO) equation. The results of aging tests show that the thermo-oxidative stability of rubber matrix increases obviously after introducing GO–PPD. In addition, mechanical properties (tensile strength and elongation at break) of both before and after aged NBR/GO–PPD composites were superior to that of NBR. This work provides meaningful guidance for achieving multifunction thermo-oxidative aging resistance rubber composites.

Aging-Resistant Functionalized LDH⁻SAS/Nitrile-Butadiene Rubber Composites: Preparation and Study of Aging Kinetics/Anti-Aging Mechanism

With the aim of improving the anti-aging properties of nitrile-butadiene rubber (NBR), a functional organic filler, namely LDH⁻SAS, prepared by intercalating 4-amino-benzenesulfonic acid monosodium salt (SAS) into layered double hydroxides (LDHs) through anion exchange, was added to nitrile-butadiene rubber (NBR), giving the NBR/LDH⁻SAS composites. Successful preparation of LDH⁻SAS was confirmed by XRD, TGA and FTIR. LDH⁻SAS was well dispersed in the NBR matrix, owing to its strong interaction with the nitrile group of NBR. The obtained NBR/LDH⁻SAS composites exhibited excellent thermo-oxidative aging resistance as shown by TGA-DSC. Further investigation by ATR-FTIR indicated that SAS can capture the radical groups, even during the aging process, which largely accounts for the improved aging resistance.