Hybridization of α-zirconium phosphate with hexachlorocyclotriphosphazene and its application in the flame retardant poly(vinyl alcohol) composites

Hydrogen Bond Association to Prepare Flame Retardant Polyvinyl Alcohol Film with High Performance

It has always been the goal of flame retardant research to improve the flame retardancy of a polymer efficiently without compromising comprehensive properties such as mechanical properties. For polyvinyl alcohol (PVA), inspired by the multiple hydrogen bonding in spider silk, we design a new type of compound containing phosphorus and nitrogen with multiple hydrogen-bonding reaction sites (N,N',N''-tris(2-aminoethyl)phosphoric triamide (TE)) as it is flame retardant. The dynamic cross-linking structure is constructed, and the hyperdispersion of flame retardancy is achieved by the hydrogen bond self-assembly between TE and PVA, thus the high-performance flame retardant PVA is obtained. With only a 10 wt % addition of TE, the PVA film with a thickness of 0.15 mm can reach the UL94 VTM-0 level, and its tensile strength, ductility, and initial decomposition temperature can be increased by 33, 15, and 12 °C, respectively. In addition, the hydrogen-bonding effect and flame retardant mechanism are characterized and studied. This work overcomes the shortcomings of traditional flame retarding approaches and provides an effective strategy for the preparation of flame retardant polymers with an excellent performance.

Cardanol derived P, Si and N based precursors to develop flame retardant phenolic foam

A novel eco-friendly halogen-free cardanol-based flame retardant with P, Si, and N on the chain backbone (PSNCFR) was synthesized and incorporated into phenolic foams (PFs). PSNCFR was comprehensively investigated via Fourier transform infrared spectroscopy and nuclear magnetic resonance. PSNCFR endowed PFs with flame retardancy, contributed to generating a composite char defense against flames, and efficiently prevented smoking from PFs. PSNCFR introduction improved the flexural strength of the PFs to approximately 155% of that of pristine PF. PSNCFR-modified PFs displayed a high limiting oxygen index value of 41.9%. The results of cone calorimeter show that the mean heat release rate, mean effective heat of combustion, and total heat release of the PSNCFR-modified PFs reduced by 26.92%, 35.71%, and 31.25%, respectively. In particular, the total smoke production of the PSNCFR-modified PFs decreased by 64.55%, indicating excellent smoke inhibition. As for the mechanism, the condensation and gas phases during pyrolysis were responsible for the synergistic flame retardancy in the modified PFs. The findings demonstrate that PSNCFR can be used in PF preparation to overcome their drawbacks of internal brittleness and flammability.

A facile and green strategy to simultaneously enhance the flame retardant and mechanical properties of poly(vinyl alcohol) by introduction of a bio-based polyelectrolyte complex formed by chitosan and phytic acid

There are still some key problems in the process of the flame retardant treatment of poly vinyl alcohol (PVA): poor compatibility, deteriorating mechanical properties and potential toxicity to human health and environment.

Structural analysis of α-zirconium phosphate/cerium phosphate/graphene oxide nanocomposites with flame-retardant properties in polyvinyl alcohol

A ternary nanocomposite was developed, which exhibits novel synergistic flame-retardant effect with APP-containing PVA.

Nanoreinforcements of Two-Dimensional Nanomaterials for Flame Retardant Polymeric Composites: An Overview

Polymer materials are ubiquitous in daily life. While polymers are often convenient and helpful, their properties often obscure the fire hazards they may pose. Therefore, it is of great significance in terms of safety to study the flame retardant properties of polymers while still maintaining their optimal performance. Current literature shows that although traditional flame retardants can satisfy the requirements of polymer flame retardancy, due to increases in product requirements in industry, including requirements for durability, mechanical properties, and environmental friendliness, it is imperative to develop a new generation of flame retardants. In recent years, the preparation of modified two-dimensional nanomaterials as flame retardants has attracted wide attention in the field. Due to their unique layered structures, two-dimensional nanomaterials can generally improve the mechanical properties of polymers via uniform dispersion, and they can form effective physical barriers in a matrix to improve the thermal stability of polymers. For polymer applications in specialized fields, different two-dimensional nanomaterials have potential conductivity, high thermal conductivity, catalytic activity, and antiultraviolet abilities, which can meet the flame retardant requirements of polymers and allow their use in specific applications. In this review, the current research status of two-dimensional nanomaterials as flame retardants is discussed, as well as a mechanism of how they can be applied for reducing the flammability of polymers.

Synergistic Effects of Two-Dimensional MXene and Ammonium Polyphosphate on Enhancing the Fire Safety of Polyvinyl Alcohol Composite Aerogels

Fire and smoke suppressions of polyvinyl alcohol (PVA) aerogels are urgently required due to the serious fire hazard they present. MXene, a 2D transition-metal carbide with many excellent properties, is considered a promising synergist for providing excellent flame retardant performance. PVA/ammonium polyphosphate (APP)/transition metal carbide (MXene) composite aerogels were prepared via the freeze-drying method to enhance the flame retardancy. Thermogravimetric analysis, limiting oxygen index, vertical burning, and cone calorimeter tests were executed to investigate the thermal stability and flame retardancy of PVA/APP/MXene (PAM) composite aerogels. The results demonstrated that MXene boosted the flame retardancy of PVA-APP, and that PAM-2 (with 2.0 wt% MXene loading) passed the V-0 rating, and reached a maximum LOI value of 42%; Moreover, MXene endowed the PVA-APP system with excellent fire and smoke suppression performance, as the the peak heat release rate and peak smoke production rate were significantly reduced by 55% and 74% at 1.0 wt% MXene loading. The flame retardant mechanism was systematically studied, MXene facilitated the generation of compact intumescent residues via ita catalyst effects, thus further restraining the release of heat and smoke. This work provides a simple route to improve the flame retardancy of PVA aerogels via the synergistic effect of MXene and APP.

Effects of α-ZrP on Crystallinity and Flame-Retardant Behaviors of PA6/MCA Composites

Novel flame-retardant Polyamide6/Melamine cyanurate-alpha-zirconium phosphate (PA6/MCA-α-ZrP) composites were prepared via the incorporation of the modified MCA (MCA-α-ZrP) into PA6. MCA-α-ZrP were synthesized through the self-assembly of α-ZrP, Melamine (ME), and cyanuric acid (CA) molecules. The results of differential scanning calorimetry (DSC) and X-ray diffraction (XRD) showed that the incorporation of enough α-ZrP (30 wt% MCA) caused the increased crystallinity of PA6 and tended to form γ phase. The thermogravimetric analysis (TGA) and heat distortion temperature (HDT) test illustrated that the α-ZrP could increase the residue and HDT values of PA6/MCA and showed a synergistic effect with MCA. The combination of MCA and α-ZrP caused the enhancement of vertical burning test (UL-94) rating. Cone calorimeter test (CCT) gave clear evidences that PA6/MCA-10α-ZrP composites with low heat release rate (HRR), low total heat release (THR), and high amounts of char residues after combustion compared with PA6/MCA and PA6/MCA-30α-ZrP. What is more, excellent mechanical properties were kept even though MCA and α-ZrP were dispersed not as good as expected.

Preparation of a flame retardant phosphorus-containing polyacrylate/α-zirconium phosphate nanocomposite through in situ emulsion polymerization

An acrylamide modified α-zirconium phosphate was prepared by intercalating acrylamide into the α-zirconium phosphate, and was utilized to synthesize a flame retardant phosphorus-containing nanocomposite via in situ emulsion polymerization.