Synthesis of an acrylate constructed by phosphaphenanthrene and triazine-trione and its application in intrinsic flame retardant vinyl ester resin

Unsaturated polyester resin modified with a novel reactive flame retardant: effects on thermal stability and flammability

A new reactive flame retardant (DTA), containing phosphaphenanthrene and triazine-trione groups was synthesized and applied to improve the flame retardancy of unsaturated polyester resin. The thermal stability, flame retardancy and combustion behaviors of UP/DTA thermosets were detected by thermogravimeric analysis (TG), limited oxygen index (LOI), vertical burning (UL94) test and cone calorimeter test. According to the research results, the addition of DTA contributed to improving the flame retardancy of UP. After adding 20 wt% DTA, the LOI of UP composite increased from 19.0% of the neat UP to 26.6%, and UL94 rating reached V-0. In addition, compared with pure UP, the peak heat release rate (pk-HRR), average heat release rate (av-HRR) and total heat release rate (THR) of UP/DTA-20 thermosetting material decreased by 44.0, 26.2 and 29.5%, respectively. In the gaseous phase, DTA decomposed to generate nitrogen-containing fragments with diluting effect and phosphorus-containing free radicals with quenching effect to inhibit the combustion. In the condensed phase, phosphaphenanthrene group of DTA decomposed to generate phosphorus-based compounds, which promoted the carbonization of the UP matrix and cooperated with triazine-trione group to increase the char yield. Therefore, DTA plays an important role in flame retardancy in the gas and condensed phases.

Synergistic Effects of Ladder and Cage Structured Phosphorus-Containing POSS with Tetrabutyl Titanate on Flame Retardancy of Vinyl Epoxy Resins

The cage and ladder structured phosphorus-containing polyhedral oligomeric silsesquioxanes (DOPO-POSS) have been synthesized through the hydrolytic condensation of 9,10-dihydro-9-oxa-10-phosphenanthrene-10-oxide (DOPO)-vinyl triethoxysilane (VTES). The unique ladder and cage–ladder structured components in DOPO-POSS endowed it with good solubility in vinyl epoxy resin (VE), and it was used with tetrabutyl titanate (TBT) to construct a phosphorus-silicon-titanium synergy system for the flame retardation of VE. Thermal stabilities, mechanical properties, and flame retardancy of the resultant VE composites were investigated by thermal gravimetric analysis (TGA), dynamic mechanical analysis (DMA), three-point bending tests, limiting oxygen index (LOI) measurement, and cone calorimetry. The experimental results showed that with the addition of only 4 wt% DOPO-POSS and 0.5 wt% TBT, the limiting oxygen index value (LOI) increased from 19.5 of pure VE to 24.2. With the addition of DOPO-POSS and TBT, the peak heat release rate (PHRR), total heat release (THR), smoke production rate (SPR), and total smoke production (TSP) were decreased significantly compared to VE-0. In addition, the VE composites showed improved thermal stabilities and mechanical properties comparable to that of the VE-0. The investigations on pyrolysis volatiles of cured VE further revealed that DOPO-POSS and TBT exerted flame retardant effects in gas phase. The results of char residue of the VE composites by SEM and XPS showed that TBT and DOPO-POSS can accelerate the char formation during the combustion, forming an interior char layer with the honeycomb cavity structure and dense exterior char layer, making the char strong with the formation of Si-O-Ti and Ti-O-P structures.

Epoxy Functional Composites Based on Lanthanide Metal-Organic Frameworks for Luminescent Polymer Materials

The integration of metal-organic frameworks (MOF) into organic polymers represents a direct and effective strategy for developing innovative composite materials that combine the exceptional properties of MOFs with the robustness of organic polymers. However, the preparation of MOF@polymer hybrid composites requires an efficient dispersion and interaction of MOF particles with polymer matrices, which remains a significant challenge. In this work, a new simple and direct approach was applied for the development of Ln-MOF@polymer materials. A series of Ln-MOF@TGIC composites {Ln-MOF = [Ln(μ₃-BTC)(H₂O)₆]_n (Ln-BTC), where Ln = Eu, Tb, Eu_0.05Tb_0.95; H₃BTC = 1,3,5-benzenetricarboxylic acid; TGIC = triglycidyl isocyanurate} were successfully obtained by applying a grinding method via the chemical bonding between uncoordinated carboxylate groups in Ln-BTC and epoxy groups in TGIC. The Ln-BTC@TGIC materials possess significant fluorescence characteristics with superior emission lifetimes and quantum yields if compared to parent Ln-MOFs. Interestingly, under the UV irradiation, a considerable color change from yellow in Eu_0.05Tb_0.95-BTC to red in Eu_0.05Tb_0.95-BTC@TGIC was observed. The energy-transfer mechanism was also rationalized by the density functional theory (DFT) calculations. The developed Ln-BTC@TGIC composites were further applied as functional fluorescent coatings for the fabrication, via a simple spraying method, of the flexible polyimide (PI) films, Ln-BTC@TGIC@PI. Thus, the present work unveils a new methodology and expands its applicability for the design and assembly of stable, multicomponent, and soft polymer materials with remarkable fluorescence properties.

Synthesis of a Flame Retardant and Hydrophobic Epoxy Resin with Multiple Elements Synergistic Effect for Tunnel Seepage Prevention Application

Epoxy resin (EP) mortar usually used to repair the cracking of concrete structure under damp environment, but EP is extremely flammable, thus it’s extremely imperative to design a novel multifunction EP grouting materials with flame retardancy and waterproofness for the practical application. Targeting ingenious decoration of EP grouting materials, multiple flame retardant elements (phosphorus, nitrogen and fluorine) are concurrently introduced into a fire retardant and the fire retardant defined as DDM-FNP. The obtained DDM-FNP/EP grouting composite possess high thermal stability, flame retardancy and hydrophobicity. The limiting oxygen index (LOI) value of DDM-FNP/EP composites has a significant improve, which is increased from 26.7 (EP-0) to 35.8 (EP-4). Composites with more than 10 wt% of DDM-FNP could pass UL-94 V-0 rating without dripping. Compared with EP-0, the PHRR and THR of EP-4 are decreased by 31.1% and 21.6%, respectively. In addition, due to the introduction of the F element, the water contact angle of EP composites is changed from 75.2° (hydrophilicity) to 98.6° (hydrophobicity) after the introduction of a certain amount of DDM-FNP flame retardant. Therefore, this work provide a new perspective to design a multifunction EP grouting composite and improve the value of practical application on seepage prevention of tunnel.

Thermal degradation and pollutant emission from waste printed circuit boards mounted with electronic components

Waste printed circuit boards mounted with electronic components (WPCB-ECs) are generated from electronic waste dismantling and recycling process. Air-borne pollutants, including particulate matter (PM) and volatile organic compounds (VOCs), can be released during thermal treatment of WPCB-CEs. In this study, organic substances from WPCB-ECs were pyrolyzed by both thermo-gravimetric analysis (TGA) and in a quartz tube furnace. We discovered that board resin and solder coating were degraded in a one-stage process, whereas capacitor scarfskin and wire jacket had two degradation stages. Debromination of brominated flame retardants occurred, and HBr and phenol were the main products during TGA processing of board resin. Dehydrochlorination occurred, and HCl, benzene and toluene were detected during the pyrolysis of capacitor scarfskin. Benzene formation was found only in the first degradation stage (272-372 °C), while toluene was formed both in the two degradation stages. PM with bimodal mass size distributions at diameters of 0.45-0.5 and 4-5 μm were emitted during heating WPCB-ECs. The PM number concentrations were highest in the size ranges of 0.3-0.35 μm and 1.6-2 μm. The research produced new data on pollutant emissions during thermal treatment of WPCB-ECs, and information on strategies to prevent toxic exposures that compromise the health of recyclers.

Incorporation of Comonomer exo-5-(Diphenylphosphato)Isosorbide-2-endo-Acrylate to Generate Flame Retardant Poly(Styrene)

A phosphorus containing acrylate monomer has been constructed from isosorbide, a renewable biomaterial. Treatment of isosorbide with diphenylchlorophosphate generates a mixture of phosphorus esters from which exo-5-(diphenylphosphato)isosorbide-2-endo-ol may be isolated using column chromatography. Conversion of the alcohol to the corresponding acrylate by treatment with acroyl chloride provides a reactive acryloyl monomer containing a diphenylphosphato unit. Copolymerization of this monomer, at levels to provide 1% or 2% phosphorus incorporation, with styrene generates a polymer with substantially diminished flammability compared to that for styrene homopolymer.