Preparation and properties of benzoxazine blends with intumescent flame retardancy

Weldable, Reprocessable, and Water-resistant Polybenzoxazine Vitrimer Crosslinked by Dynamic Imine Bonds

Traditional polybenzoxazine thermosets cannot be reprocessed or recycled due to the permanent crosslinked networks. The dynamic exchangeable characteristics of imine bonds can impart the networks with reprocessabilities and recyclabilities. This study reported a weldable, reprocessable, and water-resistant polybenzoxazine vitrimer (C-ABZ) crosslinked by dynamic imine bonds. It was synthesized through a condensation reaction between an aldehyde-containing benzoxazine oligomer (O-ABZ) and 1,12-dodecanediamine. The resulting C-ABZ was able to be welded and reprocessed due to the dynamic exchange of imine bonds. The tensile strengths of the welded C-ABZ and the reprocessed C-ABZ after three cycles of hot-pressing were 76.7, 81.3, 70.8, and 58.1 Mpa, with corresponding tensile strength recovery ratios of 74.1 %, 78.6 %, 68.4 %, and 56.1 %, respectively. Furthermore, the polybenzoxazine backbone significantly improved the water resistance of the imine bonds. After immersing in water for 30 days at room temperature, the weight gain of C-ABZ was less than 1 % with corresponding tensile strength and tensile strength retention ratio of 59.5 Mpa and 57.5 %, respectively. Although the heat resistance of C-ABZ decreased slightly with increased hot-pressing cycles, a glass transition temperature (Tg, tanδ) of 150 °C was retained after the third hot-pressing. Overall, these findings demonstrate that the C-ABZ possesses excellent comprehensive performances.

A Fluorine-Containing Main-Chain Benzoxazine/Epoxy Co-Curing System with Low Dielectric Constants and High Thermal Stability

A fluorine-containing main-chain benzoxazine (BAF-M-TB) was co-cured with biphenyl epoxy for the integrated circuit industry. The benzoxazine precursor was synthesized using 4,4'-(Hexafluoroisopropylidene)diphenol (bisphenol AF), 2,2'-Dimethyl-[1,1'-biphenyl]-4,4'-Diamine(M-TB), and paraformaldehyde. In addition, the 3,3'-(Oxybis(4,1-phenylene))bis(3,4-dihydro-2H-benzo[e][1,3]oxazine) (Benoxazine ODA-BOZ), which is a commercialized benzoxazine, was co-cured with biphenyl epoxy as a control. The two co-curing systems were referred to as EP/BAF-M-TB and EP/ODA-BOZ. The curing kinetics, rheological behavior, and thermal stability of the two co-curing systems were studied. Poly-EP/BAF-M-TB and poly-EP/ODA-BOZ quartz fiber cloth reinforced composites (QFRPs) were prepared using the prepreg laminating method in order to determine their mechanical, thermal, and dielectric properties. Both of them showed good thermal properties and dielectric properties. The dielectric constant of poly-EP/BAF-M-TB QFRP is in the range of 3.25-3.54 at the low frequency of 10 kHz-10 MHz. At the high frequency of 5 GHz, its dielectric constant is 3.16, which is better than that of poly-EP/ODA-BOZ QFRP. Additionally, the Td5 of poly-EP/BAF-M-TB was 398 °C in a nitrogen atmosphere, which is higher than that of poly-EP/ODA-BOZ.

A Phosphorous-Containing Bio-Based Furfurylamine Type Benzoxazine and Its Application in Bisphenol-A Type Benzoxazine Resins: Preparation, Thermal Properties and Flammability

Polybenzoxazine (PBa) composites based on phosphorous-containing bio-based furfurylamine type benzoxazines (D-fu) and bisphenol-A type benzoxazines (Ba) were developed for flame retardation. The structure of D-fu was analyzed by Fourier transform infrared (FTIR) spectroscopy and ¹H-NMR spectroscopy. The curing temperature of Ba/D-fu mixtures was systematically studied by differential scanning calorimetry (DSC). Thermogravimetric analysis (TGA) demonstrated the excellent char formation ability of the PBa composites with the addition of phosphorous-containing D-fu. The flame retardancy of the PBa composite materials was tested by the limited oxygen index (LOI), vertical burning test (UL-94) and cone calorimeter (CONE). The LOI and UL-94 level of PBa/PD-fu-5% reached 34 and V0 rate, respectively. Notably, the incorporation of 5% D-fu into PBa led to a decrease of 21.9% at the peak of the heat-release rate and a mass-loss reduction of 8.0%. Moreover, the fire performance index increased, which demonstrated that the introduction of D-fu can diminish fire occurrence. The role of D-fu in the condensed and gas phases for the fire-resistant mechanism of the PBa matrix was supported by SEM-EDS and TGA/infrared spectrometry (TG-FTIR), respectively. Dynamic mechanical analysis (DMA) revealed that the Tg of PBa flame-retardant composites was around 230 °C. Therefore, PBa composites are promising fire-retardant polymers that can be applied as high-performance functional materials.

Polybenzoxazine Resins with Cellulose Phosphide: Preparation, Flame Retardancy and Mechanisms

Phosphated cellulose (PCF) was synthesized based on urea, phosphated acid and cellulose. The structure of the PCF was confirmed by Fourier transform infrared (FTIR) spectroscopy and scanning electron microscopy coupled with the Energy Dispersive Spectrometer (SEM-EDS). Benzoxazine (Ba)/PCF hybrid materials were fabricated and thermally cured to prepare polybenzoxazine composites (PBa/PCF). The effects of PCF on the curing temperature of Ba were analyzed through differential scanning calorimetry (DSC). The thermogravimetric (TGA) results demonstrated an increased char residue of 50% for the PBa composites incorporating PCF-5% compared with the pure PBa. The peak heat release rate (PHRR) and total heat release (THR) values of the PBa/PCF-5% composites clearly decreased by 58.1% and 16.5% compared to those of the pristine PBa. The smoke released from the PBa/PCF system significantly reduced with the loading of PCF. Moreover, the limited oxygen index (LOI) and vertical burning test level (UL-94) of PBa/PCF-5% reached up to 31 and V0. The flame retardant mechanism of the PCF in the PBa matrix was investigated TG-FTIR and char residues analysis. Finally, the dynamical mechanical analysis (DMA) results demonstrated that the Tg of the PBa/PCF composites was approximately 230 °C, which does not affect further applications of PBa composites.

Advanced Carbon Materials Derived from Polybenzoxazines: A Review

This comprehensive review article summarizes the key properties and applications of advanced carbonaceous materials obtained from polybenzoxazines. Identification of several thermal degradation products that arose during carbonization allowed for several different mechanisms (both competitive ones and independent ones) of carbonization, while also confirming the thermal stability of benzoxazines. Electrochemical properties of polybenzoxazine-derived carbon materials were also examined, noting particularly high pseudocapacitance and charge stability that would make benzoxazines suitable as electrodes. Carbon materials from benzoxazines are also highly versatile and can be synthesized and prepared in a number of ways including as films, foams, nanofibers, nanospheres, and aerogels/xerogels, some of which provide unique properties. One example of the special properties is that materials can be porous not only as aerogels and xerogels, but as nanofibers with highly tailorable porosity, controlled through various preparation techniques including, but not limited to, the use of surfactants and silica nanoparticles. In addition to the high and tailorable porosity, benzoxazines have several properties that make them good for numerous applications of the carbonized forms, including electrodes, batteries, gas adsorbents, catalysts, shielding materials, and intumescent coatings, among others. Extreme thermal and electrical stability also allows benzoxazines to be used in harsher conditions, such as in aerospace applications.

Elucidating the role of acetylene in ortho-phthalimide functional benzoxazines: design, synthesis, and structure–property investigations

Novel ortho-phthalimide-benzoxazines containing acetylene have been designed and their corresponding thermosets exhibit excellent thermal stability although the expected benzoxazole cyclization at a much higher temperature did not take place.

SiBCN ceramic precursor modified phthalonitrile resin with high thermal resistance

In order to expand the application of phenolic-type phthalonitrile resin in high-temperature fields, a series of organic–inorganic hybrid materials have been prepared via conventional blending and doping method. The chemical transformations were monitored by various measurements, while the curing behavior was evaluated by differential scanning calorimetry (DSC), and these new blends could be also cured under auto-catalytic process. The onset polymerization exothermic temperature shifted to lower temperatures (195.3°C). Later, the compatibility within the cured products was analyzed by using energy dispersive spectrometer (EDS) and scanning electron microscope (SEM), where no phase separation occurred between the ceramic domain and the phthalonitrile polymer. Upon curing, the thermal properties of the polymers were characterized by dynamic thermomechanical analysis (DMA) and thermogravimetric analysis (TGA), where enhanced heat resistance and thermal stability were discovered, The blends residual weight (Cy) value was 57.6% with 15 wt.% SiBCN at 1000°C. And when blended with SiBCN precursor, no peak or onset point could be observed in the temperature range (50 to 500°C), which indicated the glass transition temperature greater than 500°C. Additionally, the dielectric properties were evaluated. And when the content was 5 wt.%, the blends dielectric loss was 0.0043 and the permittivity was 4.31. The above results indicated that the introduction of ceramic precursors could enhance the thermal performance of phthalonitrile polymers, consequently the hybrid materials shown great potential in the application of higher temperature fields.

Preparation and characterization of phthalonitrile resin within hyperbranched structure

In this article, a kind of polyester-type phthalonitrile cyano resin (2,2-bis (((3-((4-(3,4-dicyanophenoxy) benzoyl)oxy)-2-(hydroxymethyl)-2-methylpropanoyl)oxy)methyl) propane-1,3-diyl)bis(oxy)) bis (2-(hydroxymethyl)-2-methyl-3-oxopropane-3, 1-diyl) bis (4-(3,4-dicyanophenoxy) benzoate (hbppn)) with branched structure was introduced. The molecular structure and relative molecular mass of hbppn were characterized by nuclear magnetic resonance, Fourier transform infrared spectroscopy, and the matrix-assisted laser desorption/ionization time-of-flight mass spectrometry (MALDI-TOF). The results showed that the synthesized HBPPN contained both polyester and hyperbranched structures. The thermal and rheological properties of HBPPN were characterized by differential scanning calorimetry and rheometer, and the results showed that HBPPN would be cured at about 322°C and the viscosity of the resin showed good processability. The results of dynamic mechanical analysis and thermogravimetric analysis showed that the synthesized resin had good heat resistance. The glass transition temperature was above 329°C, the residual weight ( C y) at 900°C was as high as 66.2% in the nitrogen atmosphere, and the temperature at which the resin lost 5 wt% of heat in air atmosphere was about 423.3°C. The synthesized HBPPN had good comprehensive properties, which could be applied to high-temperature resistant and thermal protection materials.

Polybenzoxazine Resins with Polyphosphazene Microspheres: Synthesis, Flame Retardancy, Mechanisms, and Applications

Polyphosphazene microspheres were fabricated by ultrasonic-assisted precipitation polymerization using 4,4'-(hexafluoroisopropylidene)diphenol, 4,4'-sulfonyldiphenol, 4,4-(9-fluorenylidene)diphenol, and phenolphthalein to obtain poly[4,4'-(hexafluoroisopropylidene)diphenol]phosphazene (PZAF), poly(4,4'- sulfonyldiphenol)phosphazene (PZS), poly[4,4'-(9-fluorenylidene)diphenol]phosphazene, and poly(phenolphthalein)phosphazene (PZPT) and were incorporated into polybenzoxazines (PBa) to obtain corresponding PZAF/PBa, PZS/PBa, fluorenyl polyphosphazene (PZFP)/PBa, and PZPT/PBa composites. Addition of 5 wt % of PZAF, PZS, PZFP, and PZPT microspheres improved the thermal stability and fire retardancy of PBa resin significantly. Notably, addition of PBa with 5% PZAF led to a 62.5% decrease in the peak heat release rate and 49.3% reduction in total heat release. The role of microspheres in the gas-phase flame-retardancy mechanism in the PBa matrix was studied. Dynamic mechanical analysis results demonstrated that the T _g of PBa flame-retardant composites was still around 210 °C compared to 221 °C of pure PBa. Hence, the synthesized PBa composites had potential applications as high flame-retardancy materials.