Epoxy resin flame retarded and toughed via flexible siloxane chain containing phosphaphenanthrene

"One for two" strategy to construct an organic-inorganic polymer colloid for flame-retardant modification of flax fabric and rigid polyurethane foam

Polymeric materials such as fabric and foam have high flammability which limits their application in the field of fire protection. To this end, an organic-inorganic polymer colloid constructed from carboxymethyl chitosan and ammonium polyphosphate was used to improve the flame retardancy of flax fabric (FF) and rigid polyurethane foam (RPUF) based on a "one for two" strategy. The modification processes of FF and RPUF relied on pad-dry-cure method and UV-curing technology, respectively, and the modified FF and RPUF were severally designated as CMC/APP-FF and RFR-RPUF. Flame retardancy studies showed that CMC/APP-FF and RFR-RPUF exhibited limiting oxygen index values as high as 39.4 % and 42.6 %, respectively, and both achieved self-extinguishing behavior when external ignition source was removed. Thermogravimetric analysis and cone calorimetry test confirmed that CMC/APP-FF and RFR-RPUF had good charring ability and demonstrated reduced peak heat release rate values of 90.1 % and 10.8 %, respectively, distinct from before they were modified. In addition, condensed phase analysis showed that after burning, CMC/APP-FF became an integration char structure, whereas RFR-RPUF turned into a sandwiched char structure. In summary, the "one for two" strategy reported in this work provides a new insight into the economical fabrication of flame-retardant polymeric materials.

Modification of Epoxides with Metallic Fillers-Mechanical Properties after Ageing in Aqueous Environments

The aim of this research was a comparative analysis of selected mechanical properties of epoxy compounds that were modified with metallic fillers and aged in aqueous environments. The tested epoxy compounds consisted of three components: styrene modified epoxy resin based on Bisphenol A, triethylenetetramine curing agent (resin/curing agent ratio of 100:10) and two types of metallic fillers in the form of particles: aluminum alloy (EN AW-2024-AlCu4Mg1) and tin-phosphor bronze (CuSn10P). Samples were subjected to ageing in 4 water environments: low-, medium- and high-mineralized natural water and in a sugar-containing solution for 1, 2 and 3 months. The epoxy samples were subjected to compressive strength tests in accordance with the ISO 604:2002 standard. It was observed that, among others, the compositions seasoned in low-mineralized water usually achieved the highest average compressive strength. As for filler type, using the bronze filler (CuSn10P) usually achieved the highest average compressive strength results.

Recent Advances in UV-Cured Encapsulation for Stable and Durable Perovskite Solar Cell Devices

The stability and durability of perovskite solar cells (PSCs) are two main challenges retarding their industrial commercialization. The encapsulation of PSCs is a critical process that improves the stability of PSC devices for practical applications, and intrinsic stability improvement relies on materials optimization. Among all encapsulation materials, UV-curable resins are promising materials for PSC encapsulation due to their short curing time, low shrinkage, and good adhesion to various substrates. In this review, the requirements for PSC encapsulation materials and the advantages of UV-curable resins are firstly critically assessed based on a discussion of the PSC degradation mechanism. Recent advances in improving the encapsulation performance are reviewed from the perspectives of molecular modification, encapsulation materials, and corresponding architecture design while highlighting excellent representative works. Finally, the concluding remarks summarize promising research directions and remaining challenges for the use of UV-curable resins in encapsulation. Potential solutions to current challenges are proposed to inspire future work devoted to transitioning PSCs from the lab to practical application.

A Rigid-Flexible and Multi-Siloxane Bridge Strategy for Toughening Epoxy Resin with Promising Flame Retardancy, Mechanical, and Dielectric Properties

Developing highly efficient and multifunctional epoxy resins (EPs) that overcome the shortcomings of flammability and brittleness is crucial for pursuing sustainable and safe application but remains a huge challenge. In this paper, a novel biomass-containing intumescent flame retardant containing a rigid-flexible and multi-siloxane bridge structure (DPB) was synthesized using siloxane; 9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide (DOPO); and biomass vanillin. DPB could facilitate the formation of a carbon residual with an intumescent structure, which effectively blocked the propagation of heat and oxygen. As a result, the peak heat release rate (pHRR) and total heat release (THR) of DPB/EP-7.5 decreased by 38.8% and 45.0%, respectively. In terms of mechanical properties, the tensile and flexural elongations at break of DPB/EP-7.5 increased by 77.2% and 105.3%, respectively. Impressively, DPB/EP-7.5 had excellent dielectric properties, with a dielectric constant of 2.5-2.9. This was due to the Si-O bonds (multi-siloxane bridges) contained in DPB/EP, which can quench the polarization behavior of the hydroxyl group. This paper provides a facile strategy for the preparation of multifunctional EP, which will pave the way for the promotion and application of EP in the high-end field.

Facile construction of agar-based fire-resistant aerogels: A synergistic strategy via in situ generations of magnesium hydroxide and cross-linked Ca-alginate

Biomass-based aerogel materials have many advantages, such as low thermal conductivity and non-toxicity. These materials are environmentally friendly and have broad development potential in the fields of packaging, cushioning and green building insulation. However, defects, such as low mechanical strength and poor fire safety, greatly limit the application of these materials. In this work, the agar/polyvinyl alcohol composite aerogel modified by the magnesium hydroxide (MH)/sodium alginate (SA) composite flame retardant system was developed by using a freeze-dried technology and the strategy of in-situ generation of MH and crosslinking of SA. The results showed that the MH/SA dramatically enhanced the mechanical and thermal stability of the composites. The compression modulus of AP-M35S15 was 2.37 MPa, which was 152.13 % higher than that of AP-M50. The limiting oxygen index value of AP-M35S15 was 34.1 % and reached V-0 level in the vertical burning test, which was better than those of the samples with a single MH effect. The cone calorimetric test showed that the MH/SA composite flame retardant system performed better in extending the ignition time, slowing down the heat release rate and reducing the total heat release and had a more complete dense carbon structure after burning.

Synthesis of Hyperbranched Flame Retardants with Varied Branched Chains' Rigidity and Performance of Modified Epoxy Resins

To overcome the high flammability and brittleness of epoxy resins without sacrificing their glass transition temperature (T_g) and mechanical properties, three epoxy-terminated hyperbranched flame retardants (EHBFRs) with a rigid central core and different branches, named EHBFR-HB, EHBFR-HCM, and EHBFR-HBM, were synthesized. After chemical structure characterization, the synthesized EHBFRs were introduced into the diglycidyl ether of bisphenol A (DGEBA) and cured with 4, 4-diaminodiphenylmethane (DDM). The compatibility, thermal stability, mechanical properties, and flame retardancy of the resultant resins were evaluated. Results showed that all three EHBFRs could significantly improve the fire safety of cured resins, and 30 wt. % of EHBFRs (less than 1.0 wt. % phosphorus content) endowed cured DGEBA with a UL-94 V-0 rating. In addition, the increased rigidity of branches in EHBFRs could increase the flexural strength and modulus of cured resins, and the branches with appropriate rigidity were also beneficial for improving their room temperature impact strength and T_g.

Enhancement of Mechanical Properties and Bonding Properties of Flake-Zinc-Powder-Modified Epoxy Resin Composites

As a typical brittle material, epoxy resin cannot meet its application requirements in specific fields by only considering a single toughening method. In this paper, the effects of carboxyl-terminated polybutylene adipate (CTPBA) and zinc powder on the mechanical properties, adhesion properties, thermodynamic properties and medium resistance of epoxy resin were studied. A silane coupling agent (KH-550) was used to modify zinc powder. It was found that KH-550 could significantly improve the mechanical properties and bonding properties of epoxy resin, and the modification effect of flake zinc powder (f-Zn) was significantly better than that of spherical zinc powder (s-Zn). When the addition amount of f-Zn was 5 phr, the tensile shear strength and peel strength of the composites reached a maximum value of 13.16 MPa and 0.124 kN/m, respectively, which were 15.95% and 55% higher than those without filler. The tensile strength and impact strength reached a maximum value of 43.09 MPa and 7.09 kJ/m², respectively, which were 40.54% and 91.11% higher than those without filler. This study provides scientific support for the preparation of f-Zn-modified epoxy resin.

Multielement Flame-Retardant System Constructed with Metal POSS-Organic Frameworks for Epoxy Resin

The direct coordination between polyhedral oligomeric silsesquioxane (POSS) and Co forms an assembly of nanoparticles with low specific surface area and leads to a poor dispersion state in the epoxy resin matrix, resulting in unsatisfactory flame-retardant efficiency. Metal-organic frameworks (MOFs), for instance, ZIF-67, provide not only the cobalt element but also the porous framework that endows the nanocomposite of MOFs and POSS with high specific surface area and abundant Co sites in the silica skeleton. Herein, ZIF-67 is hybridized with octacarboxyl POSS, resulting in the removal of the alkaline ligand to form novel metal POSS-organic frameworks (MPOFs). The size differences for organic groups and silica nanocages of POSS vs. micropores of ZIF-67 gave rise to a reverse click reaction, reforming octavinyl POSS isolated on the outer surface of the Co complex, which could be further modified by a phosphorous flame retardant using an addition reaction. The obtained MPOFs-P with 2 wt % loading in epoxy resin could improve the limiting oxygen index value of the composites to 27.0% and pass the V-0 rating in the UL-94 test. Meanwhile, the peaks of the heat release rate and especially the total smoke production were reduced by 46.6 and 25.2%, respectively. The robust char layer reduces the emission of toxic gas CO by 39.8%. The above epoxy product with promising flame retardancy also improved mechanical properties, thanks to the filler with a unique nanostructure. The ingenious work offers enlightenment for the hybridization method of MOFs and POSS to fabricate a multielement flame-retardant system for epoxy resin with high efficacy.

On Molecular Dynamics and Charge Transport in a Flexible Epoxy Resin Network

An epoxy based on diglycidyl ether of bisphenol A was reacted with a long-chain poly(oxypropylene diamine) hardener in the presence of an accelerator, resulting in a flexible epoxy network. Tensile properties were tested as a function of accelerator concentration. All systems exhibited high levels of extensibility, with strain at failure values in excess of 65%. Molecular dynamics in a formulation containing 10 phr of accelerator were then examined using dielectric spectroscopy over the temperature range of 103-433 K. At low temperatures, a molecular relaxation process (γ relaxation) was observed and shown to conform well to both the Arrhenius equation and activated tunnelling. A stronger relaxation appeared (203-303 K) just before the onset of charge transport, which dominated the behaviour at higher temperatures. The former takes an unusual bimodal form, which we consider a result of overlapping β and α relaxations, consequently termed αβ mode. Analysis of this mechanism revealed a Vogel-Fulcher-Tammann (VFT) behaviour. The temperature-dependent DC conductivity, σ_DC (deduced from the low-frequency charge transport contribution to ε_r″), also revealed VFT behaviour with an onset statistically equivalent to that of the αβ mode, therefore suggesting that charge transport, at this temperature regime, is strongly affiliated with cooperative molecular motion.

The P/Si synergistic effect enduing epoxy resin with improved flame retardancy and outstanding mechanical properties

The bisphenol F epoxy resin (DGEBF) reacted with 10-(2,5-Dihydroxyphenyl)-10H-9-oxa-10-phospha-phenantbrene-10-oxide (ODOPB) and phenyltrimethoxysilane (PTMS) to obtain a novel epoxy resin containing both phosphorus and silicon (EP-P/Si). EP-P/Si exhibited evidently improved flame retardancy, with a limited oxygen index value of 33.4% and UL-94 V-1 rating acquired. In cone calorimeter test, its peak heat release rate (PHRR), total heat release (THR), average effective heat of combustion (av-EHC), and total smoke production (TSP) were reduced by 36.0%, 19.5%,11.5%, and 7.2% compared with neat epoxy resin (EP), respectively, indicating that the P/Si synergistic effect not only improved the flame retardancy but also inhibited the smoke release. The flame retardancy mechanism was studied by analysis of char residue and pyrolysis behavior in gas phase. Scanning electron microscopy (SEM) results exhibited that EP-P/Si formed a dense and compact carbon layer acting as a barrier to inhibit further combustion. And the Fourier transform infrared (FTIR) spectra, laser Raman spectroscopy (LRS), and X-ray photoelectron spectroscopy (XPS) results indicated that it had good thermal stability. In addition, the pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS) results suggested that the phosphorus-containing radicals (·PO2) that had quenching effect existed in the gas phase. While the flame retardancy got improved, EP-P/Si also exhibited excellent mechanical properties, with an improvement of 31.8%, 6.2%, and 369.7% in tensile strength, flexural strength, and impact strength compared with EP, respectively.

Rheological and Electrical Study of a Composite Material Based on an Epoxy Polymer Containing Cyclotriphosphazene

In this work, we have studied, formulated, prepared, and characterized the rheological and electrical behavior of a composite material based on an epoxy resin Diglycidyl Ether of Bisphenol A (DGEBA) reinforced with hexaglycidyl cyclotriphosphazene (HGCP). The epoxy system was cured with 4,4’-methylene dianiline (MDA). DGEBA-HGCP-MDA epoxy composite materials with reinforced HGCP which varied from 5% to 10% by weight were prepared by mixing in the molten state. The morphology was evaluated by SEM. The rheological behavior was studied using small deformation rheology. The electrical characterization was carried out with a frequency variation range from 1 Hz to 100 KHz at room temperature. These measurements revealed that the rheological and electrical behaviors strongly depend on the quantity of HGCP in the DGEBA matrix. The linear viscoelastic properties study reveals that the modulus of elasticity G’ is dependent on the amount of HGCP present in the epoxy resin DGEBA. The capacitance-frequency measurements suggest a distribution of localized states in the band gap of the blends.