Physical aging of thin glassy polymer films monitored by gas permeability

Crossing the Frontier of Validity of the Material Time Approach in the Aging of a Molecular Glass

We studied the physical aging of glycerol in response to upward temperature steps of amplitude ranging from 0.3 to 18 K. This was done using a specially designed experimental setup allowing quick heating of a liquid film while measuring the evolution of its dielectric properties. Despite the nonlinear evolution of these observables for large steps, a fictive temperature could be obtained. In the case of moderate step amplitudes, we checked that the material time approach in its simplest form, the single parameter aging (SPA), applies well. The memory kernel extracted from the quasi-linear regime was used to test its frontiers of validity for significant step amplitudes. We showed that the observations deviate from the prediction of the material time framework and of SPA simultaneously. As these approaches link aging to equilibrium dynamics, our results help set the bounds beyond which new theoretical arguments are needed.

A Microporous Poly(Arylene Ether) Platform for Membrane-Based Gas Separation

Membrane-based gas separations are crucial for an energy-efficient future. However, it is difficult to develop membrane materials that are high-performing, scalable, and processable. Microporous organic polymers (MOPs) combine benefits for gas sieving and solution processability. Herein, we report membrane performance for a new family of microporous poly(arylene ether)s (PAEs) synthesized via Pd-catalyzed C-O coupling reactions. The scaffold of these microporous polymers consists of rigid three-dimensional triptycene and stereocontorted spirobifluorene, endowing these polymers with micropore dimensions attractive for gas separations. This robust PAE synthesis method allows for the facile incorporation of functionalities and branched linkers for control of permeation and mechanical properties. A solution-processable branched polymer was formed into a submicron film and characterized for permeance and selectivity, revealing lab data that rivals property sets of commercially available membranes already optimized for much thinner configurations. Moreover, the branching motif endows these materials with outstanding plasticization resistance, and their microporous structure and stability enables benefits from competitive sorption, increasing CO2 /CH4 and (H2 S+CO2 )/CH4 selectivity in mixture tests as predicted by the dual-mode sorption model. The structural tunability, stability, and ease-of-processing suggest that this new platform of microporous polymers provides generalizable design strategies to form MOPs at scale for demanding gas separations in industry.

Molecularly Mixed Composite Membranes for Gas Separation Based on Macrocycles Embedded in a Polyimide

Polyimides are a polymer class that has been extensively investigated as a membrane material for gas separation owing to its interesting permselective properties in a wide range of operation temperatures and pressures. In order to improve their properties, the addition of different filler types is currently studied. p-tert-Butylcalix[n]arene macrocycles (PTBCs) with different cavity sizes (PTBC4, PTBC6, PTBC8) were used as fillers in a commercial thermoplastic polyimide, with a concentration in the range 1-9 wt%, to develop nanocomposite membranes for gas separation. The selected macrocycles are attractive organic compounds owing to their porous structure and affinity with organic polymers. The nanocomposite membranes were prepared in the form of films in which the polymeric matrix is a continuous phase incorporating the dispersed additives. The preparation was carried out according to a pre-mixing approach in a mutual solvent, and the solution casting was followed by a controlled solvent evaporation. The films were characterized by investigating their miscibility, morphology, thermal and spectral properties. The gas transport through these films was examined as a function of the temperature and also time. The results evidenced that the incorporation of the chosen nanoporous fillers can be exploited to enhance molecular transport, offering additional pathways and promoting rearrangements of the polymeric chains.

Combined X-ray Reflectivity and Infrared Study of the Effect of Hydrogen Bonding of the OH Group on the Relaxation Behavior in Ultrathin Polyvinylphenol Films on SiO2

Utilizing X-ray reflectivity and infrared reflection absorption spectroscopy (IR-RAS), we have investigated the thermal expansion and contraction of ultrathin polyvinylphenol (PVPh) films supported on a silicon (100) substrate capped with an amorphous SiO2 layer. Despite being known to form strong interactions with the SiO2 surface, the thin PVPh films showed a reduction in the glass-transition point Tg, similar to the behavior of polystyrene thin films deposited on SiO2. We explored the relationship between thermal expansivity and film thickness using well-annealed films and found that it decreases with film thickness in the range below twice the radius of gyration of a polymer chain (2Rg) in the glassy state. Thickness expansion in the glassy state and contraction in thickness at temperatures higher than Tg bulk (melt state) showed the presence of two competing relaxation processes. The reported negative thermal expansion in PVPh thin films, which was discovered to be one of the inherent properties, may have been caused by the fast relaxations that take place at the free polymer surface. IR-RAS was utilized to investigate the effect of thickness on hydrogen bonding in PVPh, and it was confirmed that with decreasing thickness, hydrogen bonding becomes weak, and the number of free OH groups increases. Therefore, thinner PVPh samples exhibit lower Tgs as an effect of easier molecular motions.

The Difference in Performance and Compatibility between Crystalline and Amorphous Fillers in Mixed Matrix Membranes for Gas Separation (MMMs)

An increasing number of high-performing gas separation membranes is reported almost on a daily basis, yet only a few of them have reached commercialisation while the rest are still considered pure research outcomes. This is often attributable to a rapid change in the performance of these separation systems over a relatively short time. A common approach to address this issue is the development of mixed matrix membranes (MMMs). These hybrid systems typically utilise either crystalline or amorphous additives, so-called fillers, which are incorporated into polymeric membranes at different loadings, with the aim to improve and stabilise the final gas separation performance. After a general introduction to the most relevant models to describe the transport properties in MMMs, this review intends to investigate and discuss the main advantages and disadvantages derived from the inclusion of fillers of different morphologies. Particular emphasis will be given to the study of the compatibility at the interface between the filler and the matrix created by the two different classes of additives, the inorganic and crystalline fillers vs. their organic and amorphous counterparts. It will conclude with a brief summary of the main findings.

Mitigation of Physical Aging of Polymeric Membrane Materials for Gas Separation: A Review

The first commercial hollow fiber and flat sheet gas separation membranes were produced in the late 1970s from the glassy polymers polysulfone and poly(vinyltrimethyl silane), respectively, and the first industrial application was hydrogen recovery from ammonia purge gas in the ammonia synthesis loop. Membranes based on glassy polymers (polysulfone, cellulose acetate, polyimides, substituted polycarbonate, and poly(phenylene oxide)) are currently used in various industrial processes, such as hydrogen purification, nitrogen production, and natural gas treatment. However, the glassy polymers are in a non-equilibrium state; therefore, these polymers undergo a process of physical aging, which is accompanied by the spontaneous reduction of free volume and gas permeability over time. The high free volume glassy polymers, such as poly(1-trimethylgermyl-1-propyne), polymers of intrinsic microporosity PIMs, and fluoropolymers Teflon^® AF and Hyflon^® AD, undergo significant physical aging. Herein, we outline the latest progress in the field of increasing durability and mitigating the physical aging of glassy polymer membrane materials and thin-film composite membranes for gas separation. Special attention is paid to such approaches as the addition of porous nanoparticles (via mixed matrix membranes), polymer crosslinking, and a combination of crosslinking and addition of nanoparticles.

Physical Aging of Polystyrene Confined in Anodic Aluminum Oxide Nanopores

We investigated the glassy dynamics of polystyrene (PS) confined in anodic aluminum oxide (AAO) nanopores by differential scanning calorimetry. Based on the outcome of our experiments, we show that the cooling rate applied to process the 2D confined PS melt has a significant impact on both the glass transition and the structural relaxation in the glassy state. A single glass transition temperature (T_g) is observed in quenched samples, while slow-cooled PS chains show two T_gs corresponding to a core-shell structure. The former phenomenon resembles what is observed in freestanding structures, while the latter is imputed to the adsorption of PS onto AAO walls. A more complex picture was drawn for physical aging. In the case of quenched samples, we observed a non-monotonic trend of the apparent aging rate that in 400 nm pores, reaches a value almost twice as larger than what is measured in bulk and decreases upon further confinement in smaller nanopores. For slow-cooled samples, by adequately varying the aging conditions, we were able to control the equilibration kinetics and either separate the two aging processes or induce an intermediate aging regime. We propose a possible explanation of these findings in terms of distribution in free volume and the presence of different aging mechanisms.

Physical aging of hydroxypropyl methylcellulose acetate succinate via enthalpy recovery

Amorphous solid dispersions (ASDs) utilize the kinetic stability of the amorphous state to stabilize drug molecules within a glassy polymer matrix. Therefore, understanding the glassy-state stability of the polymer excipient is critical to ASD design and performance. Here, we investigated the physical aging of hydroxypropyl methylcellulose acetate succinate (HPMCAS), a commonly used polymer in ASD formulations. We found that HPMCAS exhibited conventional physical aging behavior when annealed near the glass transition temperature (T_g). In this scenario, structural recovery was facilitated by α-relaxation dynamics. However, when annealed well below T_g, a sub-α-relaxation process facilitated low-temperature physical aging in HPMCAS. Nevertheless, the physical aging rate exhibited no significant change up to 40 K below T_g, below which it exhibited a near monotonic decrease with decreasing temperature. Finally, infrared spectroscopy was employed to assess any effect of physical aging on the chemical structure of HPMCAS, which is known to be susceptible to degradation at temperatures 30 K above its T_g. Our results provide critical insights necessary to understand better the link between the stability of ASDs and physical aging of the glassy polymer matrix.

Distance-as-time in physical aging

Although it has been known for half a century that the physical aging of glasses in experiments is described well by a linear thermal-history convolution integral over the so-called material time, the microscopic definition and interpretation of the material time remains a mystery. We propose that the material-time increase over a given time interval reflects the distance traveled by the system's particles. Different possible distance measures are discussed, starting from the standard mean-square displacement and its inherent-state version that excludes the vibrational contribution. The viewpoint adopted, which is inspired by and closely related to pioneering works of Cugliandolo and Kurchan from the 1990s, implies a "geometric reversibility" and a "unique-triangle property" characterizing the system's path in configuration space during aging. Both of these properties are inherited from equilibrium, and they are here confirmed by computer simulations of an aging binary Lennard-Jones system. Our simulations moreover show that the slow particles control the material time. This motivates a "dynamic-rigidity-percolation" picture of physical aging. The numerical data show that the material time is dominated by the slowest particles' inherent mean-square displacement, which is conveniently quantified by the inherent harmonic mean-square displacement. This distance measure collapses data for potential-energy aging well in the sense that the normalized relaxation functions following different temperature jumps are almost the same function of the material time. Finally, the standard Tool-Narayanaswamy linear material-time convolution-integral description of physical aging is derived from the assumption that when time is replaced by distance in the above sense, an aging system is described by the same expression as that of linear-response theory.

Effect of Immobilization of Phenolic Antioxidant on Thermo-Oxidative Stability and Aging of Poly(1-trimethylsilyl-1-propyne) in View of Membrane Application

The effect of phenolic antioxidant Irganox 1076 on the structure and gas permeation behavior of poly(1-trimethylsilyl-1-propyne) (PTMSP) was investigated. Isotropic films as well as thin film composite membranes (TFCM) from pure PTMSP and with added antioxidant (0.02 wt%) were prepared. PTMSP with antioxidant has a significantly higher thermal degradation stability in comparison to pure polymer. The thermal annealing of isotropic films of PTMSP with antioxidant was carried out at 140 °C. It revealed the stability of gas permeation properties for a minimum of up to 500 h of total heating time after a modest permeation values decrease in the first 48 h. X-ray diffraction data indicate a decrease in interchain distances during the heat treatment of isotropic films and indicate an increase in the packing density of macromolecules during thermally activated relaxation. Isotropic films and TFCMs from pure PTMSP and with antioxidant stabilizer were tested under conditions of constant O₂ and N₂ flow. The physical aging of thick and composite PTMSP membranes point out the necessity of thermal annealing for obtaining PTMSP-based membranes with predictable properties.

Dependence on Film Thickness of Guest-Induced c Perpendicular Orientation in PPO Films

For poly(2,6-dimethyl-1,4-phenylene)oxide (PPO) films exhibiting nanoporous-crystalline (NC) phases, c⟂ orientation (i.e., crystalline polymer chain axes being preferentially perpendicular to the film plane) is obtained by crystallization of amorphous films, as induced by sorption of suitable low-molecular-mass guest molecules. The occurrence of c⟂ orientation is relevant for applications of NC PPO films because it markedly increases film transparency as well as guest diffusivity. Surprisingly, we show that the known crystallization procedures lead to c⟂ oriented thick (50-300 μm) films and to unoriented thin (≤20 μm) films. This absence of crystalline phase orientation for thin films is rationalized by fast guest sorption kinetics, which avoid co-crystallization in confined spaces and hence inhibit formation of flat-on lamellae. For thick films exhibiting c⟂ orientation, sigmoid kinetics of guest sorption and of thickening of PPO films are observed, with inflection points associated with guest-induced film plasticization. Corresponding crystallization kinetics are linear with time and show that co-crystal growth is poorly affected by film plasticization. An additional relevant result of this study is the linear relationship between WAXD crystallinity index and DSC melting enthalpy, which allows evaluation of melting enthalpy of the NC α form of PPO (ΔHmο = 42 ± 2 J/g).

Heterogeneous Dynamics of Polymer Melts Exerted by Chain Loops Anchored on the Substrate: Insights from Molecular Dynamics Simulation

Understanding polymer-substrate interfacial dynamics at the molecular level is crucial for tailoring the properties of polymer ultrathin films (PUFs). Herein, through coarse-grained molecular dynamics simulation, the effect of length (N_loop) and rigidity (K_loop) of loop chains on the dynamics of linear chains is systematically explored, in which the loop chains are adsorbed on a solid substrate and the linear chains are covered on the loop chains. It is found that there is an optimal K_loop, which strongly confines the motion of the linear chains. Meanwhile, compared to increasing the rigidity of the loop chains, increasing the length of the loop chains can more effectively confine the motion of the linear chains. More interestingly, we observe that the mismatch of the length (ΔN) and rigidity (ΔK) between the loop and linear chains leads to dynamic asymmetry (ΔD_c). The relationship between the ΔN, ΔK, and ΔD_c are found to follow the mathematical expression of ΔD_c ∼ (ΔN)^α(ΔK)^β, in which the values of α and β are around 4.58 and 0.83, separately. Remarkably, using the Gaussian process regression model, we construct a master curve of diffusion coefficient on the segmental and chain length scales of the linear chains as a function of N_loop and K_loop, which is further validated by our simulated prediction. In general, this work provides a fundamental understanding of polymer interfacial dynamics at the molecular level, enlightening some rational principles for manipulating the physical properties of PUFs.

Adsorption-based membranes for air separation using transition metal oxides

In this work, we use computational modeling to examine the viability of adsorption-based pore-flow membranes for separating gases when a purely size-based separation strategy is ineffective. Using molecular dynamics simulations of O2 and N2, we model permeation through a nanoporous graphene membrane. Permeation is assumed to follow a five-step adsorption-based pathway, with desorption being the rate-limiting step. Using this model, we observe increased selectivity between O2 and N2, resulting from increased adsorption energy differences. We explore the limits of this strategy, providing an initial set of constraints that need to be satisfied to allow for selectivity. Finally, we provide a preliminary exploration of some transition metal oxides that appear to satisfy those conditions. Using density functional theory calculations, we confirm that these oxides possess adsorption energies needed to operate as adsorption-based pore-flow membranes. These adsorption energies provide a suitable motivation to examine adsorption-based pore-flow membranes as a viable option for air separation.

Purification of Propylene and Ethylene by a Robust Metal-Organic Framework Mediated by Host-Guest Interactions

Industrial purification of propylene and ethylene requires cryogenic distillation and selective hydrogenation over palladium catalysts to remove propane, ethane and/or trace amounts of acetylene. Here, we report the excellent separation of equimolar mixtures of propylene/propane and ethylene/ethane, and of a 1/100 mixture of acetylene/ethylene by a highly robust microporous material, MFM-520, under dynamic conditions. In situ synchrotron single crystal X-ray diffraction, inelastic neutron scattering and analysis of adsorption thermodynamic parameters reveal that a series of synergistic host-guest interactions involving hydrogen bonding and π⋅⋅⋅π stacking interactions underpin the cooperative binding of alkenes within the pore. Notably, the optimal pore geometry of the material enables selective accommodation of acetylene. The practical potential of this porous material has been demonstrated by fabricating mixed-matrix membranes comprising MFM-520, Matrimid and PIM-1, and these exhibit not only a high permeability for propylene (≈1984 Barrer), but also a separation factor of 7.8 for an equimolar mixture of propylene/propane at 298 K.

Hybrid Microporous Polymeric Materials with Outstanding Permeability and Increased Gas Transport Stability: PTMSP Aging Prevention by Sorption of the Polymerization Catalyst on HCPS

The influence of hyper-crosslinked polystyrene (HCPS) Macronet^TM MN200 on the gas transport properties and aging of the highly permeable glassy polymer poly(1-trimethylsilyl-1-propyne) (PTMSP) was studied and analyzed in detail. The gas transport characteristics of dense PTMSP membranes containing 0-10.0 wt % HCPS were studied. It was shown that the introduction of a small amount of HCPS into the PTMSP matrix led to a 50-60% increase of the permeability coefficients of the material for light gases (N₂, O₂, CO₂) and slowed down the deterioration of polymer transport properties over time. The lowest reduction in gas permeability coefficients (50-57%) was found for PTMSP containing HCPS 5.0 wt % after annealing at 100 °C for 300 h. It was found that HCPS sorbed residues of tantalum-based polymerization catalyst from PTMSP. In order to investigate the influence of catalysts on transport and physical properties of PTMSP, we purified the latter from the polymerization catalyst by addition of 5 wt % HCPS into polymer/chloroform solution. It was shown that sorption on HCPS allowed for almost complete removal of tantalum compounds from PTMSP. The membrane made of PTMSP purified by HCPS demonstrated more stable transport characteristics compared to the membrane made of the initial polymer. HCPS has a complex effect on the aging process of PTMSP. The introduction of HCPS into the polymer matrix not only slowed down the physical aging of PTMSP, but also reduced chemical aging due to removal of active reagents.

Nano-Confinement Effects on Structural Development and Organic Solvent-Induced Swelling of Ultrathin Carbon Molecular Sieve Films

Successful implementation of carbon molecular sieve (CMS) membranes in large scale chemical processes inevitably relies on fabrication of high performance integrally skinned asymmetric or thin-film composite membranes. In principle, to maximize separation efficiency the selective CMS layer should be as thin as possible which requires its lateral confinement to a supporting structure. In this work, we studied pyrolysis-induced structural development as well as ethanol vapor-induced swelling of ultrathin CMS films made from a highly aromatic polyimide of an intrinsic microporosity (PIM-PI) precursor. Utilization of a light polarization-sensitive technique, spectroscopic ellipsometry, allowed for the identification of an internal orientation within the turbostratic amorphous CMS structure driven by the laterally constraining support. Our results indicated a significant thickness dependence both in the extent of pyrolytic collapse and response to organic vapor penetrant. Thinner, substrate-confined films (∼30 nm) collapsed more extensively leading to a reduction of microporosity in comparison to their thicker (∼300 nm) as well as self-supported (∼70 μm) counterparts. The reduced microporosity in the thinner films induced changes in the balance between penetrant-induced dilation (swelling) and filling of micropores. In comparison to thicker films, the initial lower microporosity of the thinner films was accompanied by slightly enhanced organic vapor-induced swelling. The presented results are anticipated to generate the fundamental knowledge necessary to design optimized ultrathin CMS membranes. In particular, our results reinforce previous findings that excessive reduction of the selective layer thickness in amorphous microporous materials (such as PIMs or CMS) beyond several hundred nanometers may not be optimal for maximizing their fluid transport performance.

Organic molecular sieve membranes for chemical separations

Molecular separations that enable selective transport of target molecules from gas and liquid molecular mixtures, such as CO2 capture, olefin/paraffin separations, and organic solvent nanofiltration, represent the most energy sensitive and significant demands. Membranes are favored for molecular separations owing to the advantages of energy efficiency, simplicity, scalability, and small environmental footprint. A number of emerging microporous organic materials have displayed great potential as building blocks of molecular separation membranes, which not only integrate the rigid, engineered pore structures and desirable stability of inorganic molecular sieve membranes, but also exhibit a high degree of freedom to create chemically rich combinations/sequences. To gain a deep insight into the intrinsic connections and characteristics of these microporous organic material-based membranes, in this review, for the first time, we propose the concept of organic molecular sieve membranes (OMSMs) with a focus on the precise construction of membrane structures and efficient intensification of membrane processes. The platform chemistries, designing principles, and assembly methods for the precise construction of OMSMs are elaborated. Conventional mass transport mechanisms are analyzed based on the interactions between OMSMs and penetrate(s). Particularly, the 'STEM' guidelines of OMSMs are highlighted to guide the precise construction of OMSM structures and efficient intensification of OMSM processes. Emerging mass transport mechanisms are elucidated inspired by the phenomena and principles of the mass transport processes in the biological realm. The representative applications of OMSMs in gas and liquid molecular mixture separations are highlighted. The major challenges and brief perspectives for the fundamental science and practical applications of OMSMs are tentatively identified.

Aging of Thin-Film Composite Membranes Based on Crosslinked PTMSP/PEI Loaded with Highly Porous Carbon Nanoparticles of Infrared Pyrolyzed Polyacrylonitrile

The mitigation of the physical aging of thin-film composite (TFC) poly[1-trimethylsilyl-1-propyne] (PTMSP) membranes was studied via the simultaneous application of a polymer-selective layer crosslinking and mixed-matrix membrane approach. For the first time, a recently developed highly porous activated carbon material (infrared (IR) pyrolyzed poly[acrylonitrile] (PAN) or IR-PAN-a) was investigated as an additive to a PTMSP-selective layer for the reduction of aging in TFC membranes. The total electric energy spent on the IR irradiation treatment of IR-PAN-a particles was twice lower than conventional heating. The flat-sheet porous microfiltration membrane MFFK-1 was used as a support, and the crosslinked PTMSP/PEI loaded with a porous filler was applied as a selective layer (0.8–1.8 µm thick) to the TFC membranes. The initial IR-PAN-a sample was additionally milled to obtain a milled IR-PAN-aM sample with a monomodal particle size distribution of 500–800 nm. It was shown that IR-PAN-a, as a filler material with a high surface area and pore volume (2450 m²/g and 1.06 cm³/g, respectively) and a well-developed sponge-like structure, leads to the increase of the N₂, O₂, and CO₂ permeance of PTMSP-based hybrid membrane material and the decrease of the aging of PTMSP. The simultaneous effect of crosslinking and the addition of a highly porous filler essentially improved the aging behavior of PTMSP-based TFC membranes. The monomodal and narrow particle size distribution of highly porous activated IR-pyrolyzed PAN is a key factor for the production of TFC membranes with reduced aging. The highest stability was achieved by the addition of a milled IR-PAN-aM sample (10 wt%). TFC membrane permeance was 6300 GPU (30% of initial permeance) after 11,000 h of aging at ambient laboratory conditions.

Organic Ionic Plastic Crystal-Based Composite Membranes for Light Gas Separation: The Impact of Varying Ion Type and Casting Method

The promise of organic ionic plastic crystals (OIPCs) for development of a novel type of gas separation membrane with competitive gas selectivity for CO₂ /N₂ was recently demonstrated. This work aimed to design more selective membranes by investigating a different type of OIPC and a new membrane preparation method. Two different OIPCs were solvent-cast or co-cast with poly(vinylidene difluoride) (PVDF), and their gas transport properties were compared. The first OIPC, methyl(diethyl)isobutylphosphonium hexafluorophosphate ([P_122i4 ][PF₆ ]), was previously studied using the co-cast method, and this was used as a benchmark. The second, N-methyl-N-ethylpyrrolidinium bis(fluorosulfonyl)imide ([C₂ mpyr][FSI]), was investigated for the first time for gas separation applications, achieving high selectivities (α CO 2 / N 2 >40). The thermophysical properties of the composites indicated that the co-casting method is a good way to fabricate solid, mechanically stable and durable membranes. Additionally, the enhanced molecular interactions indicated in OIPC/PVDF co-cast composites point to a new approach for synthesis of other highly selective OIPC-based membranes.