Synthesis and application of styrene/4-hydroxystyrene gradient copolymers made by controlled radical polymerization: Compatibilization of immiscible polymer blends via hydrogen-bonding effects

Upcycling of semicrystalline polymers by compatibilization: mechanism and location of compatibilizers

With the continuous increase of global plastics production, there is a demand to develop energy efficient processes to transform mixed plastic wastes into new products with enhanced utility – a concept that is often referred to as upcycling. Compatibilization is one of the most promising strategies to upcycle communal waste plastics. In this work, poly(ethylene terephthalate) (PET) and high-density polyethylene (HDPE), both widely used semicrystalline packaging polymers, are used as the target polymer blend. We systematically evaluate and compare three commercial ethylene copolymer based compatibilizers, ELVALOY™ AC 2016 Acrylate Copolymer (EAA), ELVALOY™ PTW Copolymer (PTW), and SURLYN™ 1802 Ionomer (Surlyn). They represent different compatibilization mechanisms. Furthermore, this work tackles a challenging question: where the compatibilizers are located in the blend. We discover that the location of the compatibilizer molecules can be predicted by comparing the crystallinity change of PET and HDPE in binary and ternary systems. Gaining this knowledge will facilitate root cause analysis of an ineffective compatibilizer and guide the design strategy to upcycle commingled waste plastics.

Comparing the effect of a compatibilizer on the crystallinity of a semicrystalline polymer blend and its individual components is a facile way to predict the location and morphology of the compatibilizer.

Gradient Copolymer Prepared from Alternating Ring-Opening Metathesis of Three Monomers

Bicyclo[4.2.0]oct-6-ene-7-carboxamide is a simple but highly strained olefin monomer which forms an alternating copolymer with cyclohexene in the presence of N-heterocyclic carbene-ruthenium catalyst. [4.2.0] moiety with bulky substituent on C7 that chelate with the ruthenium center of the catalyst propagate more slowly than monomers that cannot chelate. Accordingly, the reactivity ratio of N-propylbicyclo[4.2.0]oct-6-ene-7-carboxamide with cyclohexene is significantly higher than that of N-(2-(2-ethoxyethoxy)ethan)-bicyclo[4.2.0]oct-6-ene-7-carboxamide with cyclohexene. A copolymerization involving the three monomers in a 1:1:2 (propyl:ethylene glycol:cyclohexene) molar ratio formed a gradient copolymer in a one-pot reaction. Surface hydrophobicity, topology, and thermal properties of the gradient copolymer were similar to those of a copolymer comprised of six microblocks prepared through multistep synthesis by alternately employing the same two bicyclo[4.2.0]oct-6-ene-7-carboxamides in each microblock. The properties of the gradient copolymer were distinct from a copolymer comprised of two larger blocks based on the same bicyclo[4.2.0]oct-6-ene-7-carboxamides.

Polymerization-Induced Microphase Separation with Long-Range Order in Melts of Gradient Copolymers

In this work, we studied the question of whether it is possible to develop a one-step approach for the creation of microphase-separated materials with long-range order with the help of spontaneous gradient copolymers, i.e., formed during controlled copolymerization solely due to the large difference in the reactivity ratios. To that end, we studied the polymerization-induced microphase separation in bulk on the example of a monomer pair with realistic parameters based on styrene (S) and vinylpirrolydone (VP) by means of computer simulation. We showed that for experimentally reasonable chain lengths, the structures with long-range order start to appear at the conversion degree as low as 76%; a full phase diagram in coordinates (fraction of VP-conversion degree) was constructed. Rather rich phase behavior was obtained; moreover, at some VP fractions, order-order transitions were observed. Finally, we studied how the conversion degree at which the order-disorder transition occurs changes upon varying the maximum average chain length in the system.

The effect of chain mobility on the coarsening process of co-continuous, immiscible polymer blends under quiescent melt annealing

The relationship between the mobility of polymer molecular chains and the phase coarsening process of co-continuous, immiscible polymer blends under quiescent melt annealing is presented.

Progress in reactor engineering of controlled radical polymerization: a comprehensive review

Controlled radical polymerization (CRP) represents an important advancement in polymer chemistry. It allows synthesis of polymers with well-controlled chain microstructures.

Nitroxides: applications in synthesis and in polymer chemistry

This Review describes the application of nitroxides to synthesis and polymer chemistry. The synthesis and physical properties of nitroxides are discussed first. The largest section focuses on their application as stoichiometric and catalytic oxidants in organic synthesis. The oxidation of alcohols and carbanions, as well as oxidative C-C bond-forming reactions are presented along with other typical oxidative transformations. A section is also dedicated to the extensive use of nitroxides as trapping reagents for C-centered radicals in radical chemistry. Alkoxyamines derived from nitroxides are shown to be highly useful precursors of C-centered radicals in synthesis and also in polymer chemistry. The last section discusses the basics of nitroxide-mediated radical polymerization (NMP) and also highlights new developments in the synthesis of complex polymer architectures.

Behavior of gradient copolymers at liquid/liquid interfaces

The behavior of styrene/acrylic acid gradient and diblock copolymers at liquid/liquid interfaces was investigated by using drop shape analysis to measure the interfacial tension. Copolymers were dissolved in chloroform, and pendant drops of these solutions were created in water. Molecular conformations at the interface were inferred by measuring changes in the interfacial tension as the interface was contracted and expanded through control of the drop volume. In this way, we were able to independently determine the interfacial pressure and area modulus of the adsorbed layer. Gradient copolymers showed the largest interfacial pressure, a result that is attributed to kinetic factors associated with the nature of the micellar aggregates that form in the chloroform phase. The area modulus of the adsorbed layer depended on the processing history and was not directly related to the interfacial pressure. This result is attributed to a local segmental desorption process where portions of the molecules reversibly desorb while the number of copolymer molecules at the interface remains fixed.