One-pot terpolymerization of CO2, cyclohexene oxide and maleic anhydride using a highly active heterogeneous double metal cyanide complex catalyst

Construction of Polycarbonates with Pendant Multifunctional Groups via a One-Step CO2/ Diepoxide Copolymerization Approach

A "one-step" strategy has been demonstrated for the tunable synthesis of multifunctional aliphatic polycarbonates (APCs) with ethylene oxide (EO), ethylene carbonate (EC), and cyclohexene oxide (CHO) side groups by the copolymerization of 4-vinyl-1-cyclohexene diepoxide with carbon dioxide under an aminotriphenolate iron/PPNBz (PPN = bis(triphenylphosphine)-iminium, Bz = benzoate) binary catalyst. By adjusting the PPNBz-to-iron complex ratio and incorporating auxiliary solvents, the content of functional side groups can be tuned within the ranges of 53-75% for EO, 18-47% for EC, and <1-7% for CHO. The yield and molecular weight distribution of the resulting multifunctional APCs are affected by the viscosity of the polymerization system. The use of tetrahydrofuran as an auxiliary solvent enables the preparation of narrow-distribution polycarbonates at high conversion. This work presents a novel perspective for the preparation of tailorable multifunctional APCs.

Recent Advances in Sequence-Controlled Ring-Opening Copolymerizations of Monomer Mixtures

Transforming renewable resources into functional and degradable polymers is driven by the ever-increasing demand to replace unsustainable polyolefins. However, the utility of many degradable homopolymers remains limited due to their inferior properties compared to commodity polyolefins. Therefore, the synthesis of sequence-defined copolymers from one-pot monomer mixtures is not only conceptually appealing in chemistry, but also economically attractive by maximizing materials usage and improving polymers' performances. Among many polymerization strategies, ring-opening (co)polymerization of cyclic monomers enables efficient access to degradable polymers with high control on molecular weights and molecular weight distributions. Herein, we highlight recent advances in achieving one-pot, sequence-controlled polymerizations of cyclic monomer mixtures using a single catalytic system that combines multiple catalytic cycles. The scopes of cyclic monomers, catalysts, and polymerization mechanisms are presented for this type of sequence-controlled ring-opening copolymerization.

Transition Metal Hexacyanoferrate(II) Complexes as Catalysts in the Ring-Opening Copolymerization of CO2 and Propylene Oxide

The catalytic activity of four transition metal hexacyanoferrate(II) complexes (Ni2[Fe(CN)6], Co2[Fe(CN)6], KFe[Fe(CN)6] and Zn2[Fe(CN)6]) in the ring-opening copolymerization (ROCOP) of CO2 and propylene oxide (PO) is reported here for the first time and compared with that of other hexacyanometallate compounds. Complexes were prepared by coprecipitation employing tert-butanol as complexing agent. X-ray diffraction, Fourier-transform infrared spectroscopy, thermogravimetric analysis, elemental analysis, X-ray fluorescence, scanning electron microscopy, transmission electron microscopy and N2 physisorption were used to confirm the identity of the obtained materials. Except for Zn2[Fe(CN)6], which showed an amorphous nature, the complexes were constituted by aggregates of cubic nanocrystals with intra-crystalline micropores and inter-crystalline mesopores. Gas–solid phase titration with NH3 revealed the high potential of hexacyanoferrates as Lewis acid catalysts. In the case of Zn2[Fe(CN)6], the lack of structural organization led to an extremely high density of acid sites (43 μmol m−2). The resulting copolymers were analyzed via nuclear magnetic resonance spectroscopy and gel permeation chromatography. The studied transition metal hexacyanoferrate(II) catalysts showed mild activity in the target reaction, giving rise to polyethercarbonates with moderate CO2 content (9.3–18.1 wt%), random configuration (67.0–92.4% of polyethercarbonate linkages), modest molecular weights (MW, g mol−1 = 3400–20,200) and high dispersity (ĐM = 4.0–5.4). Cyclic propylene carbonate (PC) was also produced (1.4–19.8 wt%). Among all, the Co2[Fe(CN)6] complex stands as a potential catalyst for CO2/PO ROCOP due to its high CO2 uptake, selectivity and molecular weight of the obtained copolymer.

Iodine and alkali metal alkoxides: a simple and versatile catalytic system for fully alternating polyester synthesis from phthalic anhydride and epoxides

Regioselective ROCOP of various epoxides with phthalic anhydride using readily available and economical catalysts i.e. I2 in combination with alkali metal alkoxides was used.

Porous Hexacyanometallate(III) Complexes as Catalysts in the Ring-Opening Copolymerization of CO2 and Propylene Oxide

In this work, six porous hexacyanometallate complexes (Ni3[Co(CN)6]2, Co3[Co(CN)6]2, Fe3[Co(CN)6]2, Ni3[Fe(CN)6]2, Co3[Fe(CN)6]2, Fe4[Fe(CN)6]2) were synthesized by a complexing agent assisted coprecipitation method and thoroughly characterized via X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA), in situ high-temperature X-ray diffraction (HT-XRD), elemental analysis (EA), X-ray fluorescence (XRF), scanning electron microscopy (SEM), transmission electron microscopy (TEM), N2 physisorption, and gas–solid phase titration with NH3. The thermal stability, chemical composition, pore size and volume, crystallite size and density of surface acid sites were strongly sensitive to both the transition metal and the cyanometallate anion employed. On that basis, transition metal hexacyanometallates must be perceived as an adaptable class of zeolite-like microporous materials. The catalytic properties of these compounds were tested by copolymerization of propylene oxide and CO2, a green route to obtain biodegradable aliphatic polycarbonates. All compounds under study showed moderate activity in the target reaction. The obtained copolymers were characterized by modest CO2 content (carbonate units ranging from 16 to 33%), random structure (RPEC ≈ 70%), and moderate molecular weight (Mw = 6000–85,400 g/mol) with broad dispersity values (ĐM = 4.1–15.8).

Copolymerization of CO2, propylene oxide, and itaconic anhydride with double metal cyanide complex catalyst to form crosslinked polypropylene carbonate

In this study, a high-activity Zn–Co double metal cyanide complex was synthesized and used to catalyze the ternary polymerization of carbon dioxide, propylene oxide, and itaconic anhydride to produce a new class of polypropylene carbonates characterized by excellent performance and low ether content. The number average molecular weight of the terpolymer was as high as 2.14 × 105 g·mol−1, and the polydispersity index was as high as 1.58. In the case of PPCIAn3, the 5% weight loss temperature increased by 70°C, the total weight loss temperature increased by 100°C, the tensile strength increased by 6.6 MPa, and the elongation at break decreased to 14.5% with respect to traditional polypropylene carbonate. The apparent efficiency of the catalyst was as high as 45.79 gpolymer/gcatalyst, indicating its high catalytic activity. 1H-NMR spectrometry, gel permeation chromatography, differential scanning calorimetry, thermogravimetric analysis, and in situ Fourier-transform infrared spectroscopy were used to characterize the polymerization process and the structural properties of the obtained terpolymers.

Terpolymerization of CO2 with Epoxides and Cyclic Organic Anhydrides or Cyclic Esters

The synthesis of polymeric materials starting from CO2 as a feedstock is an active task of research. In particular, the copolymerization of CO2 with epoxides via ring-opening copolymerization (ROCOP) offers a simple, efficient route to synthesize aliphatic polycarbonates (APC). In many cases, APC display poor physical and chemical properties, limiting their range of application. The terpolymerization of CO2 with epoxides and organic anhydrides or cyclic esters offers the possibility, combining the ROCOP with ring-opening polymerization (ROP), to access a wide range of materials containing polycarbonate and polyester segments along the polymer chain, showing enhanced properties with respect to the simple APC. This review will cover the last advancements in the field, evidencing the crucial role of the catalytic system in determining the microstructural features of the final polymer.

Efficient ternary catalyst system for the copolymerization of lactide, epoxides and CO2: new insights into the cooperative mechanism

Ternary catalyst systems (TCSs) are an emerging type of catalyst for the synthesis of multiblock copolymers of lactide (LA), epoxides and CO₂.

Catalytic Chain Transfer Copolymerization of Propylene Oxide and CO2 using Zinc Glutarate Catalyst

Oligo and poly(propylene ether carbonate)-polyols with molecular weights from 0.8 to over 50 kg/mol and with 60-92 mol % carbonate linkages were synthesized by chain transfer copolymerization of carbon dioxide (CO2) and propylene oxide (PO) mediated by zinc glutarate. Online-monitoring of the polymerization revealed that the CTA controlled copolymerization has an induction time which is resulting from reversible catalyst deactivation by the CTA. Latter is neutralized after the first monomer additions. The outcome of the chain transfer reaction is a function of the carbonate content, i. e. CO2 pressure, most likely on account of differences in mobility (diffusion) of the various polymers. Melt viscosities of poly(ether carbonate)diols with a carbonate content between 60 and 92 mol % are reported as function of the molecular weight, showing that the mobility is higher when the ether content is higher. The procedure of PO/CO2 catalytic chain copolymerization allows tailoring the glass temperature and viscosity.

Advances in the use of CO2 as a renewable feedstock for the synthesis of polymers

Carbon dioxide offers an accessible, cheap and renewable carbon feedstock for synthesis. Current interest in the area of carbon dioxide valorisation aims at new, emerging technologies that are able to provide new opportunities to turn a waste into value. Polymers are among the most widely produced chemicals in the world greatly affecting the quality of life. However, there are growing concerns about the lack of reuse of the majority of the consumer plastics and their after-life disposal resulting in an increasing demand for sustainable alternatives. New monomers and polymers that can address these issues are therefore warranted, and merging polymer synthesis with the recycling of carbon dioxide offers a tangible route to transition towards a circular economy. Here, an overview of the most relevant and recent approaches to CO2-based monomers and polymers are highlighted with particular emphasis on the transformation routes used and their involved manifolds.

Promoting sun light-induced photocatalytic degradation of toxic phenols by efficient and stable double metal cyanide nanocubes

Aromatic substituted phenols and their by-products discharged from numerous industries are of environmental concern due to their toxic, carcinogenic, recalcitrant, and bioaccumulating properties. Therefore, their complete removal from waters by low-cost, efficient, environmentally friendly nanomaterial-based treatment techniques is desirable. Double metal cyanide complexes (DMCC) are the extremely useful heterogeneous and recoverable catalyst. Hence, green route has been developed for several DMCC and their photocatalytic efficiency was evaluated for degradation of toxic phenols. Herein, nanocubes for hexacyanocobaltate of iron (FeHCC ~ 200 nm), nickel (NiHCC < 10 nm), and zinc (ZnHCC ~ 500 nm) were synthesized after employing Aegle marmelos. Subsequently, at neutral pH and sunlight irradiation, 15 mg of catalysts were able to degrade the maximum extent of phenols (1 × 10^-4 M) in the order: 3-aminophenol (96% ZnHCC > 94% FeHCC > 93% NiHCC) > phenol (94% ZnHCC > 92% FeHCC > 91% NiHCC) > 2,4-DNP (92% ZnHCC > 91% FeHCC > 90% NiHCC). This is attributed to highest basicity of 3-aminophenol containing excess of free electrons. Highest catalytic potential of ZnHCC (X_m = 0.54-0.43 mg/g) is because of its highest surface area and negative zeta potential along with sharp morphology and crystallinity. Adsorption of phenols over catalyst was statistically significant with Langmuir isotherms (R² ≥ 0.96; p value ≤ 0.05). Small and non-toxic by-products like oxalic acid, benzoquinone, (Z)-hex-3-enedioic acid, (Z)-but-2-enal, and (Z)-4-oxobut-2-enoic acid were identified in GC-MS. Degradation modes involving hydroxylation, oxidative skeletal rearrangement, and ring opening clearly supported enhanced oxidation of phenols by ^•OH. Overall, due to greater active sites, high surface activity, low band gap, and semiconducting nature, DMCC revealed promising potential for solar photocatalytic remediation of wastewater.

Zinc versus Magnesium: Orthogonal Catalyst Reactivity in Selective Polymerizations of Epoxides, Bio-derived Anhydrides and Carbon Dioxide

Developing selective polymerizations from complex monomer mixtures is an important challenge. Here, dinuclear catalysts allow selective polymerization from mixtures of sterically hindered tricyclic anhydrides, carbon dioxide and epoxides to yield well-controlled copoly(ester-carbonates). Surprisingly, two very similar homogeneous catalysts differing only in the central metal, zinc versus magnesium, show very high but diametrically opposite monomer selectivity. The selectivity is attributed to different polymerization kinetics and to steric factors associated with the anhydrides.

Zinc glutarate-mediated copolymerization of CO2 and PO – parameter studies using design of experiments

Parameter studies of the PO/CO₂-copolymerization revealed the importance of the surface coverage of a nanoscopic ZnGA catalyst.

Ring-Opening Copolymerization of Epoxides and Cyclic Anhydrides with Discrete Metal Complexes: Structure-Property Relationships

Polyesters synthesized through the alternating copolymerization of epoxides and cyclic anhydrides compose a growing class of polymers that exhibit an impressive array of chemical and physical properties. Because they are synthesized through the chain-growth polymerization of two variable monomers, their syntheses can be controlled by discrete metal complexes, and the resulting materials vary widely in their functionality and physical properties. This polymer-focused review gives a perspective on the current state of the field of epoxide/anhydride copolymerization mediated by discrete catalysts and the relationships between the structures and properties of these polyesters.

Chemoselective Polymerizations from Mixtures of Epoxide, Lactone, Anhydride, and Carbon Dioxide

Controlling polymer composition starting from mixtures of monomers is an important, but rarely achieved, target. Here a single switchable catalyst for both ring-opening polymerization (ROP) of lactones and ring-opening copolymerization (ROCOP) of epoxides, anhydrides, and CO2 is investigated, using both experimental and theoretical methods. Different combinations of four model monomers-ε-caprolactone, cyclohexene oxide, phthalic anhydride, and carbon dioxide-are investigated using a single dizinc catalyst. The catalyst switches between the distinct polymerization cycles and shows high monomer selectivity, resulting in block sequence control and predictable compositions (esters and carbonates) in the polymer chain. The understanding gained of the orthogonal reactivity of monomers, specifically controlled by the nature of the metal-chain end group, opens the way to engineer polymer block sequences.

Polymerization of Ethylene Oxide, Propylene Oxide, and Other Alkylene Oxides: Synthesis, Novel Polymer Architectures, and Bioconjugation

The review summarizes current trends and developments in the polymerization of alkylene oxides in the last two decades since 1995, with a particular focus on the most important epoxide monomers ethylene oxide (EO), propylene oxide (PO), and butylene oxide (BO). Classical synthetic pathways, i.e., anionic polymerization, coordination polymerization, and cationic polymerization of epoxides (oxiranes), are briefly reviewed. The main focus of the review lies on more recent and in some cases metal-free methods for epoxide polymerization, i.e., the activated monomer strategy, the use of organocatalysts, such as N-heterocyclic carbenes (NHCs) and N-heterocyclic olefins (NHOs) as well as phosphazene bases. In addition, the commercially relevant double-metal cyanide (DMC) catalyst systems are discussed. Besides the synthetic progress, new types of multifunctional linear PEG (mf-PEG) and PPO structures accessible by copolymerization of EO or PO with functional epoxide comonomers are presented as well as complex branched, hyperbranched, and dendrimer like polyethers. Amphiphilic block copolymers based on PEO and PPO (Poloxamers and Pluronics) and advances in the area of PEGylation as the most important bioconjugation strategy are also summarized. With the ever growing toolbox for epoxide polymerization, a "polyether universe" may be envisaged that in its structural diversity parallels the immense variety of structural options available for polymers based on vinyl monomers with a purely carbon-based backbone.

A novel biodegradable polymeric surfactant synthesized from carbon dioxide, maleic anhydride and propylene epoxide

Novel biodegradable polymeric surfactants were synthesized by the sulfonation of gradient structured terpolymers of CO₂, propylene epoxide and maleic anhydride.

Structure-induced catalytic activity of Co–Zn double-metal cyanide complexes for terpolymerization of propylene oxide, cyclohexene oxide and CO2

Co–Zn DMC having monoclinic/rhombohedral structure were superior to the cubic complex for terpolymerization of propylene oxide, cyclohexene oxide and CO₂.

Ring-opening copolymerization (ROCOP): synthesis and properties of polyesters and polycarbonates

This feature article highlights the opportunities presented by ring-opening copolymerization (ROCOP) as a controlled route to prepare polyesters and polycarbonates.

Highly efficient one-pot/one-step synthesis of multiblock copolymers from three-component polymerization of carbon dioxide, epoxide and lactone

Carbon dioxide-based multiblock copolymers were synthesized by a one-pot/one-step three-component polymerization of cyclohexene oxide, ε-caprolactone and CO₂via cross-chain exchange reaction at two catalysts.

It is a long-standing challenge to combine mixed monomers into multiblock copolymer (MBC) in a one-pot/one-step polymerization manner. We report the first example of MBC with biodegradable polycarbonate and polyester blocks that were synthesized from highly efficient one-pot/one-step polymerization of cyclohexene oxide (CHO), CO₂ and ε-caprolactone (ε-CL) in the presence of zinc–cobalt double metal cyanide complex and stannous octoate. In this protocol, two cross-chain exchange reactions (CCER) occurred at dual catalysts respectively and connected two independent chain propagation procedures (i.e., polycarbonate formation and polyester formation) simultaneously in a block-by-block manner, affording MBC without tapering structure. The multiblock structure of MBC was determined by the rate ratio of CCER to the two chain propagations and could be simply tuned by various kinetic factors. This protocol is also of significance due to partial utilization of renewable CO₂ and improved mechanical properties of the resultant MBC.

Ring-opening copolymerization of epoxide and dianhydride in the presence of manganese(III) asymmetrical bis-Schiff base catalysts

Based on a series of asymmetrical bis-Schiff base H2Ln (n = 1–4) ligands with different electronic and steric effects, a series of [Mn(Ln)Cl] complexes 1–4 are obtained and shown to be effective catalysts in ring-opening copolymerization of epoxides and dianhydrides. Through the structure design, the input of electron-withdrawing bromine substituent para to the phenoxide group of the complexes is considerately beneficial to the improved activities. Moreover, steric and electronic effects of the suitable MeO substituent at the ortho orientation on the phenoxide group may both play a role in the formation of alternating ring-opening copolymers under the identical reaction conditions. In three cocatalysts tested, n-Bu4NBr is positive to monomer conversion and chain growth of polymer.

Di-magnesium and zinc catalysts for the copolymerization of phthalic anhydride and cyclohexene oxide

Di-zinc and di-magnesium catalysts for the ring-opening copolymerization of phthalic anhydride and cyclohexene oxide are presented. They are applied in terpolymerizations to prepare block copoly(ester-carbonates).

Mechanism studies of terpolymerization of phthalic anhydride, propylene epoxide, and carbon dioxide catalyzed by ZnGA

Monomer reactivity ratios of CO₂ and phthalic anhydride (PA) are evaluated and a mechanism is discussed for ZnGA catalyzed PA/CO₂/PO terpolymerizations.