Fracture behavior of bimodal polyethylene: Effect of molecular weight distribution characteristics

Revealing the Effect of the Molecular Weight Distribution on the Chain Diffusion and Crystallization Process under a Branched Trimodal Polyethylene System

With the increasing demand for high-end materials, trimodal polyethylene (PE) has become a research hotspot in recent years due to its superior performance compared with bimodal PE. By means of molecular dynamics (MD) simulations, we aim to expound the effect of the molecular weight distribution (MWD) on the mechanism of nucleation and crystallization of trimodal PE. The crystallization rate is faster when short-chain branching is distributed on a single backbone compared to that on two backbones. In addition, as the content of high molecular weight backbone decreases, the time required for nucleation decreases, but the crystallization rate slows down. This is because low molecular weight backbones undergo intra-chain nucleation and crystallize earlier due to the high diffusion capacity, which leads to entanglement that prevents the movement of medium or high molecular weight backbones. Furthermore, crystallized short backbones hinder the movement and crystallization of other backbones. What is more, a small increase in the high molecular weight branched backbone of trimodal PE can make the crystallinity greater than that of bimodal PE, but when the content of high molecular weight backbone is too high, the crystallinity decreases instead, because the contribution of short and medium backbones to high crystallinity is greater than that of long backbones.

Aging phenomena in non-crosslinked polyolefin blend cable insulation material: Electrical treeing and thermal aging

Non-crosslinked polyolefin blends have become a favorable alternative material to crosslinked polyethylene (XLPE) cable insulation owing to their low power consumption in the production process and good recyclability at the end of service life. Although studies on non-crosslinked materials have achieved significant results, the electrical and thermal aging properties of these materials undeniably need extensive research attention and systematic exploration. Aging performance is directly related to the lifetime and reliability of cables. In this study, the electrical treeing and thermal aging phenomena of 70 wt.% linear low-density polyethylene (LLDPE) and 30 wt.% high-density polyethylene (HDPE) blends (abbreviated as 70L–30H) were studied and compared with those of XLPE by investigating the microstructural feature, electrical treeing behavior, and mechanical performance during thermal aging. Electrical treeing tests show that 70L–30H blends exhibited smaller treeing dimensions and lower electrical tree growth rates than those of XLPE. Thermal aging tests exhibit that the mechanical property degradation of 70L–30H blends is less than that of XLPE under the same aging time. Through differential scanning calorimetry analysis and microstructure observation, the 70L–30H blend shows higher melting temperature, thicker lamellae, and higher crystallinity with a uniform and fine spherulite structure, which are responsible for good anti-aging performance. This study indicates that the blends exhibit better electrical and thermal aging resistance than XLPE, which provides a performance guarantee for its further application in the non-crosslinked cable system.

Effect of Ultra-High-Molecular-Weight Molecular Chains on the Morphology, Crystallization, and Mechanical Properties of Polypropylene

The effects of the ultra-high-molecular-weight (UHMW) component of polypropylene (PP) on its rheological properties, crystallization behavior, and solid-state mechanical properties were investigated using various measurement techniques. The terminal relaxation time-determined by measuring the linear viscoelasticity-was increased by adding the UHMW component. The increase in the melt elasticity produced by adding the UHMW component was observed by measuring the steady-state shear flow, although the shear viscosity was not greatly affected. Owing to the long characteristic time of the Rouse relaxation of the UHMW component, PP with the UHMW component formed highly oriented structures through a shear-induced crystallization process. The addition of the UHMW component enhanced the orientation and regularity of crystalline structure for extruded films. Therefore, the Young's modulus, yield stress, and strength were higher in the PP film containing the UHMW component than in one without the UHMW component, irrespective of the direction of tensile deformation.

Structures and impact strength variation of chemically crosslinked high-density polyethylene: effect of crosslinking density

Impact strength of high-density polyethylene (HDPE), especially at low temperature, is crucial for its applications outdoors because of its poor impact strength. In order to improve the impact strength of HDPE, crosslinked HDPE was prepared by the addition of a peroxide crosslink agent, bis(tert-butyldioxyisopropyl)benzenehexane, and the effect of the crosslinking density on the microstructures and mechanical properties, especially impact strength between −60 °C and 23 °C, were investigated. The results show that the crosslinking density is controlled by varying the content of the crosslinking agent. It is found that, at room temperature, with increase in the content of crosslink agent from 0% to 0.5–0.7%, the impact strength increases from 4 kJ m⁻² to about 80 kJ m⁻² and the elongation at break increases from 20% to about 550%. With further increase in the content of crosslink agent to 1.5%, the impact strength and the elongation at break reduce to 64 kJ m⁻² and 360% respectively. With increase in crosslink agent, the flexural modulus, yield strength, crystallinity, mean lamellar thickness, crystal size and spherulitic size and the brittle–ductile transition temperature (BDTT) decrease, and the gel content, impact strength of the HDPE at low temperature, intensity of β transition increase significantly. In considering both the room temperature mechanical properties and low temperature impact strength, the optimized content of the crosslink agent is about 0.7%. Overall, crosslinking significantly improves the toughness and impact strength of HDPE and extends its application, especially at low temperature.

Crosslinking significantly improves the toughness and impact strength of HDPE and extends its application, especially at low temperature.

Disentangling and Lamellar Thickening of Linear Polymers during Crystallization: Simulation of Bimodal and Unimodal Molecular Weight Distribution Systems

We have performed coarse-grained molecular dynamics simulations to study the isothermal crystallization of bimodal and unimodal molecular weight distribution (MWD) polymers with equivalent average molecular weight (M_w). By using primitive path analysis, we can monitor the entanglement evolution during the process of crystallization. We have discovered a quantitative correlation between the degree of disentanglement and crystallinity, indicating that chain disentanglement permits the process of crystallization. In addition, the crystalline stem length also displays a linear relation with the degree of disentanglement at different temperatures. Based on the observation in our simulations, we can build a scenario of the whole process of chain disentangling and lamellar thickening on the basis of chain sliding diffusion. Furthermore, we have enough evidence to infer that the temperature dependence of crystalline stem length is basically a result of temperature dependence of chain sliding diffusion. Our observations are also in agreement with Hikosaka's sliding diffusion theory. Compared to the unimodal system, the disentanglement degree of the bimodal system is more delayed than its crystallinity due to the slower chain sliding of the long-chain component; the bimodal system reaches a larger crystalline stem length at all temperatures due to the promotion of higher chain sliding mobility of the short-chain component.

Temperature Dependence of Mechanical, Electrical Properties and Crystal Structure of Polyethylene Blends for Cable Insulation

There is a long-standing puzzle concerning whether polyethylene blends are a suitable substitution for cable-insulation-used crosslinking polyethylene (XLPE) especially at elevated temperatures. In this paper, we investigate temperature dependence of mechanical, electrical properties of blends with 70 wt % linear low density polyethylene (LLDPE) and 30 wt % high density polyethylene (HDPE) (abbreviated as 70 L-30 H). Our results show that the dielectric loss of 70 L-30 H is about an order of magnitude lower than XLPE, and the AC breakdown strength is 22% higher than XLPE at 90 °C. Moreover, the dynamic mechanical thermal analysis (DMA) measurement and hot set tests suggest that the blends shows optimal mechanical properties especially at high temperature with considerable temperature stability. Further scanning electron microscope (SEM) observation and X-ray diffraction (XRD) analysis uncover the reason for the excellent high temperature performance and temperature stability, which can be ascribed to the uniform fine-spherulite structure in 70 L-30 H blends with high crystallinity sustaining at high temperature. Therefore, our findings may enable the potential application of the blends as cable insulation material with higher thermal-endurance ability.

Effects of molecular weight distribution on the self-assembly of end-functionalized polystyrenes

The molecular weight distribution of hydroxyl-end-functionalized polystyrenes shows effects on the self-assembly of patterned porous films and the mechanical strength.

Synergistic toughening effects of dispersed components in PP/PA6/EPDM ternary blends; quantitative analysis of the fracture toughness via the essential work of fracture (EWF) methodology

A synergistic toughening effect of soft EPDM particles and rigid PA6 domains for PP/PA/EPDM ternary blends was observed and the related micromechanisms were proposed.