Fluid uptake behavior of multifunctional epoxy blends

Characteristics and Models of Moisture Uptake in Fiber-Reinforced Composites: A Topical Review

Fiber-reinforced composites are commonly exposed to environments associated with moisture and solution, resulting in uptake, which causes changes in the bulk resin, the fiber-matrix interface, and even the fiber itself. Knowledge about uptake behavior and diffusion mechanisms and characteristics are critical to better understanding the response of these materials to environmental exposure faced through service to developing better materials through selection of constituents and to the prediction of long-term durability. This paper reviews aspects of uptake mechanisms and subsequent response, as well as models that describe the sorption process, with the aim of providing a comprehensive understanding of moisture-uptake-related phenomena and characteristics such as uptake rate, diffusion and relaxation/deterioration constants, transitions in regimes, and overall response.

Identifying the Influences on Network Formation in Structural Isomers of Multifunctional Epoxies Using Near-Infrared Spectroscopy

The network formation of four epoxy-rich formulations of the structural isomers of triglycidyl aminophenol and diaminodiphenyl sulfone has been monitored by using two complementary techniques, near-infrared spectroscopy and resin temperature monitoring. The differences between these networks have been described using the concentration of epoxide, primary amine, secondary amine, and tertiary amine functional groups and the actual temperature of the resin compared to the oven temperature during the cure schedule. It was found that initially, the 3,3'-diaminodiphenyl sulfone (33'DDS) formulations were more reactive and primary amines were completely consumed before the 4,4'-diaminodiphenyl sulfone (44'DDS) formulations. Secondary amines were formed more quickly in 33'DDS formulations compared to 44'DDS. The triglycidyl-meta-aminophenol (TGmAP) formulations consumed secondary amines and produced tertiary amines faster than the triglycidyl-para-aminophenol (TGpAP) formulations, indicating higher levels of cross-linking occurred earlier in the curing reaction. Etherification occurred much earlier in the TGpAP formulations than in the TGmAP formulations. Results suggest that internal cyclization occurs in the three meta isomer-containing formulations, and a corresponding lack of this effect in TGpAP/44'DDS results in a more homogeneous cross-linked network.

Correlating the Diffusion of Water to Performance in Model Reverse Osmosis Polyamides with Controlled Crosslink Densities

We systematically reduce the cross-link density of a PA network based on m-phenylene diamine by substituting a fraction of the trifunctional trimesoyl chloride cross-linking agent with a difunctional isophthaloyl analog that promotes chain extension, in order to elucidate robust design cues for improving the polyamide (PA) separation layer in reverse osmosis (RO) membranes for desalination. Thin films of these model PA networks are fully integrated into a composite membrane and evaluated in terms of their water flux and salt rejection. By incorporating 15 mol % of the difunctional chain extender, we reduce the cross-link density of the network by a factor of two, which leads to an 80 % increase in the free or unreacted amine content. The resulting swelling of the PA network in liquid water increases by a factor of two accompanied by a 30 % increase in the salt passage through the membrane. Surprisingly, this leads to a 30 % decrease in the overall permeance of water through the membrane. This conundrum is resolved by quantifying the microscopic diffusion coefficient of water inside the PA network with quasi-elastic neutron scattering. In the highest and lowest cross-link density networks, water shows strong signatures of confined diffusion. At short length scales, the water exhibits a translational diffusion that is consistent with the jump-diffusion mechanism. This translational diffusion coefficient is approximately five times slower in the lowest cross-linked density network, consistent with the reduced water permeance. This is interpreted as water molecules interacting more strongly with the increased free amine content. Over longer length scales the water diffusion is confined, exhibiting mobility that is independent of length scale. The length scales of confinement from the quasi-elastic neutron scattering experiments at which this transition from confined to translational diffusion occurs is on the order of (5 to 6) Å , consistent with complementary X-ray scattering, small angle neutron scattering, and positron annihilation lifetime spectroscopy measurements. The confinement appears to come from heterogeneities in the average inter-atomic distances, suggesting that diffusion occurs by water bouncing between chains and occasionally sticking to the polar functional groups. The results obtained here are compared with similar studies of water diffusion through both rigid porous silicates and ion exchange membranes, revealing robust design cues for engineering high-performance RO membranes.

Parameters Influencing Moisture Diffusion in Epoxy-Based Materials during Hygrothermal Ageing—A Review by Statistical Analysis

The hygrothermal ageing of epoxy resins and epoxy matrix composite materials has been studied many times in the literature. Models have been developed to represent the diffusion behaviour of the materials. For reversible diffusions, Fick, Dual–Fick and Carter and Kibler models are widely used. Many parameters, correlated or not, have been identified. The objectives of this review by statistical analysis are to confirm or infirm these correlations, to highlight other correlations if they exist, and to establish which are the most important to study. This study focuses on the parameters of the Fick, Dual–Fick and Carter and Kibler models. For this purpose, statistical analyses are performed on data extracted and calculated from individuals described in the literature. Box plot and PCA analyses were chosen. Differences are then noticeable according to the different qualitative parameters chosen in the study. Moreover, correlations, already observed in the literature for quantitative variables, are confirmed. On the other hand, differences appear which may suggest that the models used are inappropriate for certain materials.

Optimization of Glass Transition Temperature and Pot Life of Epoxy Blends Using Response Surface Methodology (RSM)

The aim of this work was to improve the processability of triglycidyl-p-aminophenol (TGPAP) epoxy resin. To achieve this improvement, a diluent, the diglycidyl ether of bisphenol F (DGEBF or BPF), was added to TGPAP, and the blended epoxy was then cured with 4, 4'-diaminodiphenyl sulfones (DDS). A response surface methodology (RSM) was used, with the target response being to achieve a blended resin with a high glass transition temperature (T_g) and maximum pot life (or processing window, PW). Characterization through dynamic mechanical thermal analysis (DMTA) and using a rheometer indicated that the optimum formulation was obtained at 55.6 wt.% of BPF and a stoichiometric ratio of 0.60. Both values were predicted to give T_g at 180 °C and a processing window of up to 136.1 min. The predicted values were verified, with the obtained T_g and processing window (PW) being 181.2 ± 0.8 °C and 140 min, respectively, which is close to the values predicted using the RSM.

Structural Variation and Chemical Performance-A Study of the Effects of Chemical Structure upon Epoxy Network Chemical Performance

Epoxy resins are used widely as protective coatings, in a wide range of harsh chemical environments. This work explores the influence of subtle structural variation in both epoxy and amine monomers upon chemical performance of cured networks, whether changing molecular geometry, the nature of the chemistry, or the mass between cross-linking reactive groups. To achieve this, four industrially relevant epoxy resins (two based on bisphenol A-Epikote 828 (E828) and Dow Epoxy Resin 332 (DER 332)-and two based on bisphenol F-Dow Epoxy Resin 354 (DER 354) and Araldite PY306 (PY306)) and the isomerically pure para-para-diglycidyl ether of bisphenol F (ppDGEBF) were used to explore variation caused by epoxy monomer variation. Four similar amines (meta-xylylenediamine (MXDA), para-xylylenediamine (PXDA), 1,3-bis(aminomethyl)cyclohexane (1,3-BAC), 1,4-bis(aminomethyl)cyclohexane (1,4-BAC)) were used to explore any variations caused by regioisomerism and aromaticity. Bisphenol F-based resins were found to outperform bisphenol A-based analogues, and chain extension within the epoxy component was found to be detrimental to performance. For amines, 1,3-substitution (vs 1,4) and aromaticity were both found to be beneficial to chemical performance.

A Critical Review of the Time-Dependent Performance of Polymeric Pipeline Coatings: Focus on Hydration of Epoxy-Based Coatings

The barrier performance of organic coatings is a direct function of mass transport and long-term stability of the polymeric structure. A predictive assessment of the protective coating cannot be conducted a priori of degradation effects on transport. Epoxy-based powder coatings are an attractive class of coatings for pipelines and other structures because application processing times are low and residual stresses between polymer layers are reduced. However, water ingress into the polymeric network of these coatings is of particular interest due to associated competitive sorption and plasticization effects. This review examines common analytical techniques for identifying parameters involved in transport in wet environments and underscores the gaps in the literature for the evaluation of the long-term performance of such coating systems. Studies have shown that the extent of polymer hydration has a major impact on gas and ion permeability/selectivity. Thus, transport analyses based only on micropore filling (i.e., adsorption) by water molecules are inadequate. Combinatorial entropy of the glassy epoxy and water vapor mixture not only affects the mechanism of membrane plasticization, but also changes the sorption kinetics of gas permeation and causes a partial gas immobility in the system. However, diffusivity, defined as the product of a kinetic mobility parameter and a concentration-dependent thermodynamic parameter, can eventually become favorable for gas transport at elevated temperatures, meaning that increasing gas pressure can decrease selectivity of the membrane for gas permeation. On the other hand, reverse osmosis membranes have shown that salt permeation is sensitive to, among other variables, water content in the polymer and a fundamental attribute in ionic diffusion is the effective size of hydrated ions. In addition, external electron sources-e.g., cathodic protection potentials for pipeline structures-can alter the kinetics of this transport as the tendency of ions to dissociate increases due to electrostatic forces. Focusing primarily on epoxy-based powder coatings, this review demonstrates that service parameters such as humidity, temperature, and concentration of aggressive species can dynamically develop different transport mechanisms, each at the expense of others. Although multilayered coating systems decrease moisture ingress and the consequences of environmental exposure, this survey shows that demands for extreme operating conditions can pose new challenges for coating materials and sparse data on transport properties would limit analysis of the remaining life of the system. This knowledge gap impedes the prediction of the likelihood of coating and, consequently, infrastructure failures.

Exploring secondary interactions and the role of temperature in moisture-contaminated polymer networks through molecular simulations

Leveraging the state of absorbed moisture within a polymer network to identify physical and chemical features of the host material is predicated upon a clear understanding of the interaction between the polymer and a penetrant water molecule; an understanding that has remained elusive. Recent work has revealed that a novel damage detection method that exploits the very low baseline levels of water typically found in polymer matrix composites (PMC) may be a valuable tool in the composite NDE arsenal, provided that a clear understanding of polymer-water interaction can be obtained. Precise detection, location, and possible quantification of the extent of damage can be performed by characterizing the physical and chemical states of moisture present in an in-service PMC. Composite structures have a locally elevated dielectric constant near the damage sites due to a higher fraction of bulk ("free") water, which has a higher dielectric constant when compared to water molecules bound to the polymer network through secondary bonding interactions. In this study, we aim to get a clear atomistic scale picture of the interactions which drive the dielectric signature variations necessary for tracking damage. Molecular Dynamics (MD) simulations were used to explore the effect of temperature on the state of moisture in two epoxy matrices with identical chemical constituents but different morphologies. The motivation was to understand whether higher polarity binds a greater fraction of moisture even at higher temperatures, leading to suppressed dielectric activity. Consequently, the influence of secondary bonding interactions was investigated to understand the impact of temperature on the absorbed water molecules in a composite epoxy matrix.

Well-Defined Networks from DGEBF-The Importance of Regioisomerism in Epoxy Resin Networks

The previously ignored or unreported impact of regiosomerism within diglycidyl ether of bisphenol F (DGEBF) on its network properties is presented. Routes to the isomers of DGEBF were explored: high-performance liquid chromatography showed good separation of the three isomers [para–para-DGEBF (ppDGEBF), para–ortho-DGEBF (poDGEBF), and ortho–ortho-DGEBF (ooDGEBF)] with small yields; column chromatography gave good separation of pp- + po- from oo-DGEBF but pp-/po- separation was not achieved. Synthesis was optimized to crude yields of 76% for pp-; 87% for po-, and 86% for oo-. Subsequently, crosslinked networks were prepared with meta-xylylenediamine. With increasing ortho content, degradation of chemical resistance and an inherent weakening of the network was observed, that is, glass transition temperature (T_g), beta transition temperature (T_β), density, crosslink density, and the desorption diffusion coefficient decreased, whereas sorption diffusion coefficient and ultimate solvent uptake increased. This clearly shows that a subtle chemical structure change can significantly impact network performance.

Amino-diol borate complexation for controlling transport phenomena of penetrant molecules into polymeric matrices

A new type of epoxy-amine-borate (EAB) hybrid material is reported for control of penetrant solvent molecules into cross-linked polymer networks.