Macroporous polymer nanocomposites synthesised from high internal phase emulsion templates stabilised by reduced graphene oxide

Highly Porous Polymer Beads Coated with Nanometer-Thick Metal Oxide Films for Photocatalytic Oxidation of Bisphenol A

Highly porous metal oxide-polymer nanocomposites are attracting considerable interest due to their unique structural and functional features. A porous polymer matrix brings properties such as high porosity and permeability, while the metal oxide phase adds functionality. For the metal oxide phase to perform its function, it must be fully accessible, and this is possible only at the pore surface, but functioning surfaces require controlled engineering, which remains a challenge. Here, highly porous nanocomposite beads based on thin metal oxide nanocoatings and polymerized high internal phase emulsions (polyHIPEs) are demonstrated. By leveraging the unique properties of polyHIPEs, i.e., a three-dimensional (3D) interconnected network of macropores, and high-precision of the atomic-layer-deposition technique (ALD), we were able to homogeneously coat the entire surface of the pores in polyHIPE beads with TiO2-, ZnO-, and Al2O3-based nanocoatings. Parameters such as nanocoating thickness, growth per cycle (GPC), and metal oxide (MO) composition were systematically controlled by varying the number of deposition cycles and dosing time under specific process conditions. The combination of polyHIPE structure and ALD technique proved advantageous, as MO-nanocoatings with thicknesses between 11 ± 3 and 40 ± 9 nm for TiO2 or 31 ± 6 and 74 ± 28 nm for ZnO and Al2O3, respectively, were successfully fabricated. It has been shown that the number of ALD cycles affects both the thickness and crystallinity of the MO nanocoatings. Finally, the potential of ALD-derived TiO2-polyHIPE beads in photocatalytic oxidation of an aqueous bisphenol A (BPA) solution was demonstrated. The beads exhibited about five times higher activity than nanocomposite beads prepared by the conventional (Pickering) method. Such ALD-derived polyHIPE nanocomposites could find wide application in nanotechnology, sensor development, or catalysis.

High Internal Phase Emulsions Synergistically Stabilized by Sodium Carboxymethyl Cellulose and Palm Kernel Oil Ethoxylates as an Essential Oil Delivery System

High internal phase emulsions (HIPEs) with an internal phase fraction of 84 vol % were prepared using carboxymethyl cellulose (CMC) and palm kernel oil ethoxylates (SOE-N-60) as a dual emulsifier. Effects of the oil-phase volume fraction, CMC concentration, and SOE-N-60 concentration on oil-in-water HIPEs stability were systematically studied by a Mastersizer 2000 instrument, Lx POL polarizing microscope, rheometer, etc. The bioavailability of tea tree oil can be effectively protected using HIPEs as a delivery system. The experimental results showed that, with the increase of the concentrations of CMC and SOE-N-60, the droplet size of HIPEs gradually decreases and the HIPEs showed good static stability. In addition, it was observed by scanning electron microscopy that the polyHIPEs materials using HIPEs stabilized by different SOE-N-60 and CMC concentrations as templates had different structures. Moreover, the synergism between CMC and SOE-N-60 surfactants plays a significant role in the preparation and stability of HIPEs.

Polymer-Free Emulsion-Templated Graphene-Based Sponges for Contaminant Removal

An emulsion-templated porous material can be formed by polymerizing the continuous phase of high internal phase Pickering emulsions (HIPEs). Although polymerization is a key step to maintain the pore size and integrity of the final sponge, it lowers the effective specific surface area of the final sponge as the continuous phase makes up at least half of the HIPE's volume. Hence, eliminating the need of polymerization not only eases the material processing but also leads to a greater specific surface area. Here, we report a novel strategy in which none of the emulsion phases require polymerization and is therefore a versatile methodology. For this purpose, several oil-in-water Pickering emulsions were prepared using graphene oxide (GO) and cellulose nanocrystals (CNCs) as the stabilizing agents. GO nanosheets are then reduced by mixing the emulsions with an adequate amount of vitamin C as a green reducing agent. Removal of the oil phase via multiple washing and boiling steps results in the formation of the ultimate reduced graphene oxide (rGO)/CNC sponge. The integrity of the structure remains intact and results in the formation of pores that are comparable in size to the droplets because of (i) the strong adhesion of GO and CNC at the oil/water interface in the initial Pickering emulsions and (ii) the strong intermolecular interactions between GO and CNC particles within the water phase. The sponge was then evaluated for its contaminant removal applicability using methylene blue and found to be effective in different water chemistries and outperform previously reported poly(HIPEs) and granular activated carbon. This is the first report on the formation of a polymer-free emulsion-templated sponge, and we believe that this novel nanomaterial paves the road for the fabrication of other emulsion-templated sponges. Although the proposed application in this work is contaminant removal, it could also be utilized in forming electronic devices and sensors because of the incorporation of rGO as a conductive component.

PolyHIPE foams from pristine graphene: Strong, porous, and electrically conductive materials templated by a 2D surfactant

Graphene is attractive as a functional 2D surfactant for polymerized high internal phase emulsions (polyHIPEs) due to its remarkable mechanical and electrical properties. We have developed polyHIPEs stabilized by pristine, unoxidized graphene via the spontaneous exfoliation of graphite at high-energy aqueous/organic interfaces. The exfoliated graphene self-assembles into a percolating network and incorporates into the polyHIPE cell walls as verified by TEM. The resulting composites showed compressive strengths of 7.0 MPa at densities of 0.22 g/cm³ and conductivities up to 0.36 S/m. Systematically reducing the concentration of monomer in the oil phase by dilution with a porogenic-acting solvent increased the porosity and lowered the density of the polyHIPEs. Characterization of these composites indicated that graphene's high compressive strength and modulus was transferred to the polyHIPEs and provided mechanical reinforcement even at low polymer content. SEM showed that the morphology of the polymer changed with decreasing monomer content while the graphene lined cells retained their shape. Moreover, we show that the polyHIPEs contain a continuous graphene percolating network resulting in electrically conductive materials at low graphene loading.

Assembly and application advancement of organic-functionalized graphene-based materials: A review

Owing to the remarkable physicochemical properties such as hydrophobicity, conductivity, elasticity, and light weight, graphene-based materials have emerged as one of the most appealing carbon allotropes in materials science and chemical engineering. Unfortunately, pristine graphene materials lack functional groups for further modification, severely hindering their practical applications. To render graphene materials with special characters for different applications, graphene oxide or reduced graphene oxide has been functionalized with different organic agents and assembled together, via covalent binding and various noncovalent forces such as π-π interaction, electrostatic interaction, and hydrogen bonding. In this review, we briefly discuss the state-of-the-art synthetic strategies and properties of organic-functionalized graphene-based materials, and then, present the prospective applications of organic-functionalized graphene-based materials in sample preparation.

Encapsulating an organic phase change material within emulsion-templated poly(urethane urea)s

Interfacial step growth polymerization within oil-in-water high internal phase emulsions was used to synthesize poly(urethane urea) monoliths, consisting of 90% organic phase change material encapsulated within micrometer-scale capsules, for thermal energy storage and release applications.

Nanocellulose Stabilized Pickering Emulsion Templating for Thermosetting AESO Nanocomposite Foams

Emulsion templating has emerged as an effective approach to prepare polymer-based foams. This study reports a thermosetting nanocomposite foam prepared by nanocellulose stabilized Pickering emulsion templating. The Pickering emulsion used as templates for the polymeric foams production was obtained by mechanically mixing cellulose nanocrystals (CNCs) water suspensions with the selected oil mixtures comprised of acrylated epoxidized soybean oil (AESO), 3-aminopropyltriethoxysilane (APTS), and benzoyl peroxide (BPO). The effects of the oil to water weight ratio (1:1 to 1:3) and the concentration of CNCs (1.0⁻3.0 wt %) on the stability of the emulsion were studied. Emulsions were characterized according to the emulsion stability index, droplet size, and droplet distribution. The emulsion prepared under the condition of oil to water ratio 1:1 and concentration of CNCs at 2.0 wt % showed good stability during the two-week storage period. Nanocomposite foams were formed by heating the Pickering emulsion at 90 °C for 60 min. Scanning electron microscopy (SEM) images show that the foam has a microporous structure with a non-uniform cell size that varied from 0.3 to 380 μm. The CNCs stabilized Pickering emulsion provides a versatile approach to prepare innovative functional bio-based materials.

Reduced Graphene Oxide-Hybridized Polymeric High-Internal Phase Emulsions for Highly Efficient Removal of Polycyclic Aromatic Hydrocarbons from Water Matrix

Reduced graphene oxide (RGO)-hybridized polymeric high-internal phase emulsions (RGO/polyHIPEs) with an open-cell structure and hydrophobicity have been successfully prepared using 2-ethylhexyl acrylate and ethylene glycol dimethacrylate as the monomer and the cross-linker, respectively. The adsorption mechanism and performance of this RGO/polyHIPEs to polycyclic aromatic hydrocarbons (PAHs) were investigated. Adsorption isotherms of PAHs on RGO/polyHIPEs show that the saturated adsorption capacity is 47.5 mg/g and the equilibrium time is 8 h. Cycling tests show that the adsorption capacity of RGO/polyHIPEs remains stable in 10 adsorption-desorption cycles without observable structure change in RGO/polyHIPEs. Moreover, the PAH residues in water samples after being purified by RGO/polyHIPEs are lower than the limit values in drinking water set by the European Food Safety Authority. These results demonstrate that the RGO/polyHIPEs have great potentiality in PAH removal and water purification.

Understanding the colloidal dispersion stability of 1D and 2D materials: Perspectives from molecular simulations and theoretical modeling

The colloidal dispersion stability of 1D and 2D materials in the liquid phase is critical for scalable nano-manufacturing, chemical modification, composites production, and deployment as conductive inks or nanofluids. Here, we review recent computational and theoretical studies carried out by our group to model the dispersion stability of 1D and 2D materials, including single-walled carbon nanotubes, graphene, and graphene oxide in aqueous surfactant solutions or organic solvents. All-atomistic (AA) molecular dynamics (MD) simulations can probe the molecular level details of the adsorption morphology of surfactants and solvents around these materials, as well as quantify the interaction energy between the nanomaterials mediated by surfactants or solvents. Utilizing concepts from reaction kinetics and diffusion, one can directly predict the rate constants for the aggregation kinetics and dispersion life times using MD outputs. Furthermore, the use of coarse-grained (CG) MD simulations allows quantitative prediction of surfactant adsorption isotherms. Combined with the Poisson-Boltzmann equation, the Langmuir isotherm, and the DLVO theory, one can directly use CGMD outputs to: (i) predict electrostatic potentials around the nanomaterial, (ii) correlate surfactant surface coverages with surfactant concentrations in the bulk dispersion medium, and (iii) determine energy barriers against coagulation. Finally, we discuss challenges associated with studying emerging 2D materials, such as, hexagonal boron nitride (h-BN), phosphorene, and transition metal dichalcogenides (TMDCs), including molybdenum disulfide (MoS₂). An outlook is provided to address these challenges with plans to develop force-field parameters for MD simulations to enable predictive modeling of emerging 2D materials in the liquid phase.

Sulfur-based hyper cross-linked polymers

The possibilities offered by sulphur-based chemistry to produce 3D-polymers based on a tetrakis(phenyl)methane core have been exploited: eight HCPs were generated by oxidation, nucleophilic substitution or thia-Michael additions.

Functional nanoparticle-decorated graphene oxide sheets as stabilizers for Pickering high internal phase emulsions and graphene oxide based foam monoliths

A facile and versatile approach was developed for the preparation of graphene oxide sheet-based Pickering high internal phase emulsions by nanoparticle decoration.

Chemical control of graphene architecture: tailoring shape and properties

Single layer graphene and graphene oxide feature useful and occasionally unique properties by virtue of their two-dimensional structure. Given that there is a strong correlation between graphene architecture and its conductive, mechanical, chemical, and sorptive properties, which lead to useful technologies, the ability to systematically deform graphene into three-dimensional structures, therefore, provides a controllable, scalable route toward tailoring such properties in the final system. However, the advent of chemical methods to control graphene architecture is still coming to fruition and requires focused attention. The flexibility of the graphene system and the direct and indirect methods available to induce morphology changes of graphene sheets are first discussed in this review. Focus is then given toward chemical reactions that influence the shape of presynthesized graphene and graphene oxide sheets, from which a toolbox can be extrapolated and used in controlling the spatial arrangement of graphene sheets within composite materials and ultimately tailoring graphene-based device performance. Finally, the properties of three-dimensionally controlled graphene-based systems are highlighted for their use as batteries, strengthening additives, gas or liquid sorbents, chemical reactor platforms, and supercapacitors.

Segregated polymeric nanocomposites with tunable three-dimensional network of nanoparticles by controlling the dispersion and distribution

A facile and robust emulsion approach for fabrication of segregated polymeric nanocomposites with controllable nanoparticle dispersion/distribution is described.