Formation of nanostructures in thermosets containing block copolymers: From self-assembly to reaction-induced microphase separation mechanism

Effects of Block Copolymer Terminal Groups on Toughening Epoxy-Based Composites: Microstructures and Toughening Mechanisms

Despite the considerable research attention paid to block copolymer (BCP)-toughened epoxy resins, the effects of their terminal groups on their phase structure are not thoroughly understood. This study fills this gap by closely examining the effects of amino and carboxyl groups on the fracture toughness of epoxy resins at different temperatures. Through the combination of scanning electron microscopy and digital image correlation (DIC), it was found that the amino-terminated BCP was capable of forming a stress-distributing network in pure epoxy resin, resulting in better toughening effects at room temperature. In a 60 wt.% silica-filled epoxy composite system, the addition of a carboxyl-terminated BCP showed little toughening effect due to the weaker filler/matrix interface caused by the random dispersion of the microphase of BCPs and distributed silica. The fracture toughness of the epoxy system at high temperatures was not affected by the terminal groups, regardless of the addition of silica. Their dynamic mechanical properties and thermal expansion coefficients are also reported in this article.

Influence of Block-Copolymers' Composition as Compatibilizers for Epoxy/Silicone Blends

The objective of this study was to prepare crosslinked epoxy networks containing liquid silicone particles in order to improve their mechanical properties and obtain less brittle materials. Different copolymers were used as compatibilizers. These copolymers vary in their chemical composition and structure. All of the copolymers contain hydrophobic (PDMS sequences) and hydrophilic groups. The effect of their chemical structure and architecture on the morphology of the dispersed phase, and on the final physico-chemical and flexural characteristics of epoxy/silicone blends, was explored. The morphology of crosslinked formulations was studied by scanning electron microscopy (SEM), and the thermal characteristics (glass transition temperature, Tg, and curing exothermic peak) were determined by differential scanning calorimetry (DSC). The experimental results have shown that the average diameter and particle size distribution of silicone particles depend on the chemical structure and architecture of the compatibilizers. One copolymer has been identified as the best compatibilizer, allowing a lower mean diameter and particle size distribution in addition to the best mechanical properties of the final network (less brittle character). This study has consequently evidenced the possibility of creating in situ silicone capsules inside an epoxy network by adding tailored compatibilizers to epoxy/silicone formulations.

Long PEO-based nanoribbons generated in a polystyrene matrix through reaction-induced microphase separation followed by a fast crystallization process

A dispersion of elongated nanostructures with a high aspect ratio in polymer matrices has been reported to provide a material with valuable properties such as mechanical strength, barrier effect and shape memory, among others. In this study, we show the procedure to achieve a distribution of elongated crystalline nanodomains in a PS matrix employing the self-assembly of amphiphilic block copolymers (BCP). The selected BCP was polystyrene-block-polyethylene oxide (PS-b-PEO). It was dissolved at 10 wt% in a styrene (St) monomer and the blend was slowly photopolymerized over four days at room temperature, until the reaction was arrested by vitrification. This blend was initially homogeneous and nanostructuration took place in an early stage of the polymerization as a result of the microphase separation (MS) of PEO blocks. Due to its high tendency to crystallize, demixed PEO blocks crystallized almost concomitantly with MS triggering the growing of the nanostructures. Thus, the time window between the onset of crystallization and the vitrification of the matrix was almost four days, allowing all micelles to have the opportunity to couple to a growing nanostructure. As a result, a population of nanoribbons with average lengths surpassing 10 μm dispersed in a PS matrix was obtained. It was demonstrated that these ribbon-like nanostructures are preserved as long as the heating temperature is located below the Tg of the matrix. If the material is heated above this temperature, softening of the matrix allows the breakup of the molten PEO nanoribbons due to Plateau-Rayleigh instability.

Morphological evolution and mechanical properties of an “anchor chain” nanodomain structure of a reactive amphiphilic triblock copolymer in epoxy resin

A epoxy-reactive poly(3,4-epoxycyclohexylmethyl methacrylate)-block-poly(dimethylsiloxane)-block-poly(3,4-epoxycyclohexylmethyl methacrylate) (PMETHB-b-PDMS-b-PMETHB) triblock can self-assemble in epoxy resin to form “anchor-chain” nanodomains.

Design and synthesis study of the thermo-sensitive poly (N-vinylpyrrolidone-b- N, N-diethylacrylamide)

The reversible addition fragmentation chain transfer (RAFT) polymerization method was adopted here to prepare a series of thermo-sensitive copolymers, poly (N,N-diethyl- acrylamide-b-N-vinylpyrrolidone). Their structures, molecular weight distribution and temperature sensitivity performances were characterized by the nuclear magnetic resonance (1HNMR), the gel permeation chromatography (GPC) and the fluorescence spectrophotometer, respectively. It has been identified that the synthesis reaction of the block copolymer was living polymerization. The thermo-sensitivity study suggested that N-vinylpyrrolidone (NVP), played a key role on the lower critical solution temperature (LCST) performance.

Synthesis of well-defined PCL-b-PnBA-b-PMMA ABC-type triblock copolymers: toward the construction of nanostructures in epoxy thermosets

A novel PCL-b-PnBA-b-PMMA was designed and applied to construct ordered nanostructures within epoxy thermosets.

Toward simultaneous toughening and reinforcing of trifunctional epoxies by low loading flexible reactive triblock copolymers

Flexible reactive poly(glycidyl methacrylate)-b-poly(propylene glycol)-b-poly(glycidyl methacrylate) (GPG) and nonreactive poly(ethylene glycol)-b-poly(propylene glycol)-b-poly(ethylene glycol) (EPE80) were utilized to toughen a trifunctional epoxy (diglycidyl 4, 5-epoxycyclohexane-1, 2-dicarboxylate, TDE-85). In comparison with the nonreactive EPE80 and reactive GPG92 with long reactive blocks (L_reactive), the incorporation of reactive GPG83 with short L_reactive improved the comprehensive mechanical properties of the epoxy. Upon an optimal GPG83 loading of 2.5 wt%, the tensile strength, elongation at break and critical strain energy release rate (G_1c) increased by ca. 31%, 45.9% and 130.8%, respectively, without sacrificing the modulus and thermal stability. Morphology characterization evidenced that micro-scale domains and nanosized vesical micelles coexisted in the nonreactive EPE80 toughened systems. However, homogeneous morphologies were formed in reactive GPG83 and GPG92 toughened systems. Fracture morphology analysis suggested that GPG can toughen epoxy thermosets by incorporating flexible PPG blocks into the epoxy network, thereby enabling an energy dissipation mechanism. The good balance between the mobility of flexible PPG and degree of cross-link density leads to the simultaneous toughening and reinforcing effect of GPG83 toward the trifunctional epoxy.

A high performance trifunctional epoxy thermoset was toughened and reinforced by a low loading of GPG with an appropriate reactive block length, which presented a homogeneous morphology.

Controlling the generation of bilayer and multilayer vesicles in block copolymer/epoxy blends by a slow photopolymerization process

Vesicles are a highly attractive morphology to achieve in micellar dispersions of block copolymers (BCP) in epoxy thermosets due to the fact that small amounts can affect a large volume fraction of the matrix, a fact that is important for toughening purposes. However, generating vesicles in epoxy matrices requires operating in a narrow range of formulations and processing conditions. In this report, we show that block-copolymer vesicles dispersed in an epoxy matrix could be obtained through a sphere-to-cylinder-to-vesicle micellar transition induced by visible-light photopolymerization at room temperature. A 10 wt% colloidal solution of poly(ethylene-co-butene)-block-poly(ethylene oxide) (PEB-b-PEO) block copolymer (BCP) in an epoxy monomer (DGEBA) self-assembled into spherical micelles as shown by small-angle X-ray scattering (SAXS). During a slow photopolymerization of the epoxy monomer carried out at room temperature, a sphere-to-cylinder-to-vesicle transition took place as revealed by in situ SAXS and TEM images. This was driven by the tendency of the system to reduce the local interfacial curvature as a response to a decrease in the miscibility of PEO blocks in the polymerizing epoxy matrix. When the BCP concentration was increased from 10 to 20 and 40 wt%, the final structure evolved from bilayer vesicles to multilayer vesicles and to lamellae, respectively. In particular, for 20 wt% PEB-b-PEO, transient structures such as partially fused multilayered vesicles were observed by TEM, giving insight into the growth mechanism of multilayer vesicles. On the contrary, when a relatively fast thermal polymerization was performed at 80 °C, the final morphology consisted of kinetically trapped spherical and cylindrical micelles. Hopefully, this study will lead to new protocols for the preparation of vesicles dispersed in epoxy matrices in a controlled way.

Enhancing mechanical performance of epoxy thermosets via designing a block copolymer to self-organize into “core–shell” nanostructure

A rigid-flexible amphiphilic pentablock copolymer, polystyrene-block-poly(ε-caprolactone)-block-polydimethylsiloxane-block-poly(ε-caprolactone)-block-polystyrene (PS-PCL-PDMS-PCL-PS, SLDLS), was designed.

Reaction-induced microphase separation in DDS-cured TGDDM thermosets containing PCL-b-PES-b-PCL triblock copolymer

Schematic diagram of micro-phase separation during the curing reaction.