Two-domain morphology in viscoelastic polyurethane foams

Influence of Carboxylic Acid Structure on the Kinetics of Polyurethane Foam Acidolysis to Recycled Polyol

Closed-loop recycling of plastics is needed to bridge the gap between the material demands imposed by a growing global population and the depletion of nonrenewable petroleum feedstocks. Here, we examine chemical recycling of polyurethane foams (PUFs), the sixth most produced polymer in the world, through PUF acidolysis via dicarboxylic acids (DCAs) to release recyclable polyols. Acidolysis enables recycling of the polyol component of PUFs to high-quality materials, and while the influence of DCA structure on recycled PUF quality has been reported, there are no reports that examine the influence of DCA structure on the kinetics of polyol release. Here, we develop quantitative relationships between DCA structure and PUF acidolysis function for ∼10 different DCA reagents. PUF acidolysis kinetics were quantified with ∼1 s time resolution using the rate of carbon dioxide (CO2) gas generation, which is shown to occur concomitantly with polyol release. Pseudo-zeroth-order rate constants were measured as a function of DCA composition, reaction temperature, and DCA concentration, and apparent activation barriers were extracted. Our findings demonstrate that DCA carboxyl group proximity and phase of transport are descriptors of PUF acidolysis rates, rather than expected descriptors like pK a. DCAs with closer proximity acid groups exhibited faster PUF acidolysis rate constants. Furthermore, a shrinking core mechanism effectively describes the kinetic functional form of the kinetics of PUF acidolysis by DCAs. Measurements of acidolysis kinetics for model PUF (M-PUF) and end-of-life PUF (EOL PUF) confirm the applicability of our analysis to postconsumer materials. This work provides insights into the physical and chemical mechanisms controlling acidolysis, which can facilitate the development of efficient closed-loop PUF chemical recycling schemes.

Flexible Polyurethane Foams Reinforced by Functionalized Polyhedral Oligomeric Silsesquioxanes: Structural Characteristics and Evaluation of Thermal/Flammability Properties

In this work, we report on flexible toluene diisocyanate (TDI)-based polyurethane foams (FPUFs) chemically modified by POSS moieties, i.e., octa (3-hydroxy-3-methylbutyldimethylsiloxy) POSS (OCTA-POSS) and 1,2-propanediolizo-butyl POSS (PHI-POSS). The influence of silsesquioxane on the PU foaming process, structure, morphology, physicochemical, and mechanical properties, as well as flammability, was examined. FT-IR analysis provided evidence for the chemical incorporation of the nanofiller into the foam structure. It was found that the addition of POSS increases the apparent density of the foam and its compressive strength. The XRD and SEM-EDS techniques showed the uniform distribution of POSS in the FPUF with agglomeration depending on the kind and content of the introduced POSS moieties. The analysis of the thermogravimetric and microcalorimetry data revealed an improved resistance to the burning of FPUFs containing reactive POSS, as evidenced by the reduced rate of heat release (HRR). Importantly, the mechanical properties tests showed that the incorporation of silsesquioxane nanoparticles into the polyurethane structure via covalent bonds strengthens the foam integrity.

Nanodiamond (ND)-based polyamide (PA) 66 nanocomposite studied with infrared (IR) microscopy and time-domain nuclear magnetic resonance (TD-NMR) combined with two-trace two-dimensional (2T2D) correlation analysis

Nanodiamond/polyamide (ND/PA) nanocomposite was examined with infrared (IR) microscopy and time-domain nuclear magnetic resonance (TD-NMR) to elucidate in detail the interphase between amino functionalized ND (ND-NH₂) and PA 66. An IR image of the ND/PA nanocomposite suggested the uniform nanoscale distribution of the ND-NH₂ particles thanks to the spherical shape and accessible external surface of ND terminated with reactive amino groups. On the other hand, a substantial level of change was observed in T₂ decay curves when the ND-NH₂ particles were incorporated in the PA 66. The fine features of the thermally induced changes in the decay curves were readily analyzed with the two-trace two-dimensional (2T2D) correlation method. The variation in the asynchronous correlation intensity indicated that the changes observed in the mechanical properties of the ND/NH₂ may be attributed to the development of crosslinking between tie chains in the amorphous region via the interaction between the ND-NH₂ and PA 66. Accordingly, such firm links have a substantial effect in preventing the displacement of the amorphous domain, which eventually increases the Young's modulus but reduces the ductility of the PA.

Viscoelastic Polyurethane Foams for Use as Auxiliary Materials in Orthopedics

One of the essential factors in prostheses is their fitting. To assemble a prosthesis with the residual limb, so-called liners are used. Liners used currently are criticized by users for their lack of comfort, causing excessive sweating and skin irritation. The objective of the work was to develop viscoelastic polyurethane foams for use in limb prostheses. As part of the work, foams were produced with different isocyanate indexes (0.6–0.9) and water content (1, 2 and 3 php). The produced foams were characterized by scanning electron microscopy, computer microtomography, infrared spectroscopy, thermogravimetry and differential scanning calorimetry. Measurements also included apparent density, recovery time, rebound elasticity, permanent deformation, compressive stress value and sweat absorption. The results were discussed in the context of modifying the foam recipe. The performance properties of the foams, such as recovery time, hardness, resilience and sweat absorption, indicate that foams that will be suitable for prosthetic applications are foams with a water content of 2 php produced with an isocyanate index of 0.8 and 0.9.

Viscoelastic epoxy foams by an aqueous emulsion foaming process

The research proposed an aqueous emulsion foaming process to produce a viscoelastic epoxy foam having a density of 0.33–0.36 g/cm3 from the polyamide–epoxy adduct, which uses a reverse ratio of epoxy and polyamide hardener. The process is simple, economical and uses no surfactant, thanks to the emulsifying ability of polyamide hardener. Firstly, the mixture of excess polyamide, epoxy and sodium bicarbonate was emulsified with distilled water using high-speed stirring to form dispersed epoxy droplets in water. Secondly, a solution of ammonium chloride was added, which reacted with sodium bicarbonate to produce carbon dioxide and ammonia gases dispersed in the epoxy emulsion. The expanding gases induced flocculation and partial coalescence of the epoxy droplets; sequentially water molecules were entrapped within them. Finally, a curing process was carried out to stabilise the foam morphology and structure. Two types of pore morphologies were observed: a large foam-pore generated from blowing-agent gases and a cell-wall pore formed from the vapourisation of entrapped water (as the void template). Porosity and pore morphologies depended on blowing-agent content, and the viscoelasticity was affected by the epoxy/polyamide ratio. The obtained viscoelastic foams showed a large number of interconnected cells and exhibited high compression set values.

Time Domain NMR in Polymer Science: From the Laboratory to the Industry

Highly controlled polymers and nanostructures are increasingly translated from the lab to the industry. Together with the industrialization of complex systems from renewable sources, a paradigm change in the processing of plastics and rubbers is underway, requiring a new generation of analytical tools. Here, we present the recent developments in time domain NMR (TD-NMR), starting with an introduction of the methods. Several examples illustrate the new take on traditional issues like the measurement of crosslink density in vulcanized rubber or the monitoring of crystallization kinetics, as well as the unique information that can be extracted from multiphase, nanophase and composite materials. Generally, TD-NMR is capable of determining structural parameters that are in agreement with other techniques and with the final macroscopic properties of industrial interest, as well as reveal details on the local homogeneity that are difficult to obtain otherwise. Considering its moderate technical and space requirements of performing, TD-NMR is a good candidate for assisting product and process development in several applications throughout the rubber, plastics, composites and adhesives industry.