Synergies among the self-assembled β-nucleating agent and the sheared isotactic polypropylene matrix

Effect of Shear Stress during Processing on Structure, Morphology, and Properties of Isotactic Polypropylene Nucleated with Silsesquioxane-Based β-Nucleating Agent

The study aimed to determine the influence of shear stress during real-life industrial processes such as compression molding and injection molding to different cavities on the crystallization of the isotactic polypropylene nucleated with a novel silsesquioxane-based β-nucleating agent. Octakis(N²,N⁶-dicyclohexyl-4-(3-(dimethylsiloxy)propyl)naphthalene-2,6-dicarboxamido)octasilsesquioxane (SF-B01) is a highly effective nucleating agent (NA) based on the hybrid organic-inorganic silsesquioxane cage. The samples containing various amounts of the silsesquioxane-based and commercial iPP β-nucleants (0.01-0.5 wt%) were prepared by compression molding and injection molding, including forming in the cavities with different thicknesses. The study of the thermal properties, morphology, and mechanical properties of iPP samples allows for obtaining comprehensive information about the efficiency of silsesquioxane-based NA in shearing conditions during the forming. As a reference sample, iPP nucleated by commercial β-NA (namely N²,N⁶-dicyclohexylnaphthalene-2,6-dicarboxamide, NU-100) was used. The static tensile test assessed the mechanical properties of pure and nucleated iPP samples formed in different shearing conditions. Variations of the β-nucleation efficiency of the silsesquioxane-based and commercial nucleating agents caused by shear forces accompanying the crystallization process during forming were evaluated by differential scanning calorimetry (DSC) and wide-angle X-ray scattering (WAXS). The investigations of changes in the mechanism of interactions between silsesquioxane and commercial nucleating agents were supplemented by rheological analysis of crystallization. It was found that despite the differences in the chemical structure and solubility of the two nucleating agents, they influence the formation of the hexagonal iPP phase in a similar way, taking into consideration the shearing and cooling conditions.

Crystalline Characteristic Effect of In Situ Interaction between ZnO and Pht on Inducing β Nucleation of Isotactic Polypropylene

The β-nucleating agent (β-NA), zinc phthalate (ZnPht), was prepared from a mixture of zinc oxide (ZnO) and phthalic anhydride (Pht) during the extrusion of isotactic polypropylene (iPP). To establish the relationship between the crystalline characteristic of ZnO and the crystallization of iPP, single-crystalline ZnO (ZnO(S)) and polycrystalline ZnO (ZnO(P)) were selected and mixed with Pht, respectively, to in situ inducing the β-crystal form of iPP (β-iPP). Compared to ZnO(S)/Pht, ZnO(P)/Pht has the selectivity of β-crystal nucleation during the crystallization of iPP; indeed, the relative content of β-crystal ( $k_{\beta }$ ) improved from 18.0% for ZnO(S)/Pht/iPP to 84.6% for ZnO(P)/Pht/iPP. Moreover, the impact strength of the ZnO(P)/Pht/iPP was nearly 2.0 times greater than pure iPP; for ZnO(S)/Pht/iPP, it was approximately 1.4 times greater than pure iPP. To explain these phenomena, we propose a mechanism that the content of ZnPht generated by ZnO(P)/Pht is more than that of ZnO(S)/Pht during its in situ reaction; evidence from Fourier transform infrared spectroscopy, wide-angle X-ray diffraction, and thermogravimetric infrared spectroscope analysis was consistent with this mechanism. This study may provide a new perspective to control the crystal type of polymorphic polymer by adjusting the crystalline characteristic of the nucleating agent.

Influences of Hyperbranched Polyester Modification on the Crystallization Kinetics of Isotactic Polypropylene/Graphene Oxide Composites

In this study, the hyperbranched polyester grafted graphene oxide (GO-H202) was synthesized, and the isotactic polypropylene/graphene oxide (iPP/GO) composites were prepared. Results of X-ray photoelectron spectra (XPS), Fourier transform infrared (FT-IR), and transmission electron microscopy (TEM) revealed the successful synthesis of GO-H202, while thermogravimetric analysis (TGA) indicated that the weight ratio of grafting was about 35 wt %. Differential scanning calorimetry (DSC) and polarized optical microscopy (POM) were carried out to investigate the role of GO and GO-H202 on the crystallization kinetics of the composites. Results suggested that the addition of GO enhanced the nucleation rate and crystallizability of the composites, while GO-H202 exhibited a higher crystallization acceleration effect compared to neat GO; results of isothermal crystallization kinetics and self-nucleation isothermal crystallization kinetics showed that both the overall crystallization rate and crystal growth rate increase after the addition of GO and GO-H202, and the crystallization acceleration of GO-H202 became evidently stronger compared to GO. Moreover, the variation trends of Avrami exponent n with the isothermal crystallization temperature TcISO changed significantly after the addition of GO or GO-H202, which might imply that the addition of GO and GO-H202 lead to different crystallization dimensionalities during the isothermal crystallization of the composites. The related mechanism was also discussed.

Toward Subtle Manipulation of Fine Dendritic β-Nucleating Agent in Polypropylene

Dendritic β-nucleating agent (β-NA) can readily manipulate the formation of dendritic β-crystal with a unique toughening effect on polypropylene (PP) to drastically enhance the ductility. However, by the current method, the geometric size is too large to fully perform the nucleating efficiency. In this study, by comparatively investigating the effect of molecular weight of PP and diffusion of β-NAs in a PP melt, we proposed a novel carrier strategy that selective enrichment of β-NAs in a PP carrier was followed by directed migration into polymer matrix. Accordingly, the growth of NAs was controlled by the release from the PP carrier, which decreased the available amount of β-NAs during the growth stage. In this case, the viscosity difference between PP carrier and matrix determined the interfacial movement of β-NAs. When the PP carrier and matrix had same molecular weight, the diffusion and release became favorable to facilitate the formation of the dense and fine dendritic aggregates. As a result, the relative content of β-crystals reached 92%, with a drastic increase of ∼82% in the optimal condition compared to the directed compounded PP/β-NAs sample. This study can open a new avenue to tailor the topologies of β-NAs and the ensuing β-crystals for high-performance PP products.

Root-like natural fibers in polypropylene prepared via directed diffusion and self-assembly driven by hydrogen bonding

Constructing root-like natural fibers in polypropylene via hydrogen bonding-driven diffusion and aggregation of self-assembling molecules.

Facilely assess the soluble behaviour of the β-nucleating agent by gradient temperature field for the construction of heterogeneous crystalline-frameworks in iPP

Nucleating agent (NA) species with solubility and self-assembly abilities can readily and effectively manipulate the crystalline morphology of semicrystalline polymers through the construction of heterogeneous frameworks prior to the primary crystallization of basal resins. However, the solubility of NA species is difficult to assess by the current traditional methods. In this study, gradient temperature field (g-T field) was utilized for the first time to ascertain the dissolution and self-assembly behaviors of β-NA in the melts of isotactic polypropylene (iPP). The g-T field technique can facilely assess the soluble behavior of β-NA by determining the transformation between several NA frameworks, namely the needle-, flower- and dendrite-like supramolecular structures. Clarifying the soluble behavior of β-NA is of great significance to guide the formation of various crystalline frameworks under the homo-temperature fields and control the resultant crystalline morphology of β-modified iPP. Some interesting findings are summarized as follows: (1) an in situ observation under the g-T field clearly indicates the sequential occurrence of various nucleation and crystallization events in the same observed window, and proves the migration of well molten β-NA, (2) the exact correlation between Tf and framework type reveals that an abrupt transformation (over the narrow temperature range of 1 °C) occurred between needle-like and dendrite-like frameworks, (3) the primary crystallization of iPP is strongly dependent on the construction mode of the β-NA framework.

Suppression of the hierarchical structure of water-assisted injection moulded iPP in the presence of a β-nucleating agent and lamellar branching of a β-crystal

Unexpected lamellar branching of the β-crystal structure is observed in water-assisted injection molded iPP parts with a high content of β-nucleating agent.