A novel all-purpose epoxy-terminated hyperbranched polyether sulphone toughener for an epoxy/amine system

Fracture of Epoxy Matrixes Modified with Thermo-Plastic Polymers and Winding Glass Fibers Reinforced Plastics on Their Base under Low-Velocity Impact Condition

The work is aimed at studying the impact resistance of epoxy oligomer matrices (EO) modified with polysulfone (PSU) or polyethersulfone (PES) and glass fibers reinforced plastics (GFRP) based on them under low-velocity impact conditions. The concentration dependences of strength and fracture energy of modified matrices and GFRP were determined. It has been determined that the type of concentration curves of the fracture energy of GFRP depends on the concentration and type of the modifying polymer. It is shown that strength σ and fracture energy E_M of thermoplastic-modified epoxy matrices change little in the concentration range from 0 to 15 wt.%. However, even with the introduction of 20 wt.% PSU into EO, the strength increases from 164 MPa to 200 MPa, and the fracture energy from 32 kJ/m² to 39 kJ/m². The effect of increasing the strength and fracture energy of modified matrices is retained in GFRP. The maximum increase in shear strength (from 72 MPa to 87 MPa) is observed for GFRP based on the EO + 15 wt.% PSU matrix. For GFRP based on EO + 20 wt.% PES, the shear strength is reduced to 69 MPa. The opposite effect is observed for the EO + 20 wt.% PES matrix, where the strength value decreases from 164 MPa to 75 MPa, and the energy decreases from 32 kJ/m² to 10 kJ/m². The reference value for the fracture energy of GFRP 615 is 741 kJ/m². The maximum fracture energy for GFRP is based on EO + 20 wt.% PSU increases to 832 kJ/m² for GFRP based on EO + 20 wt.% PES-up to 950 kJ/m². The study of the morphology of the fracture surfaces of matrices and GFRP confirmed the dependence of impact characteristics on the microstructure of the modified matrices and the degree of involvement in the process of crack formation. The greatest effect is achieved for matrices with a phase structure "thermoplastic matrix-epoxy dispersion." Correlations between the fracture energy and strength of EO + PES matrices and GFRP have been established.

High-Branched Organosilicon Epoxy Resin with Low Viscosity, Excellent Toughness, Hydrophobicity, and Dielectric Property

Rapidly developing technology places higher demands on materials, thus the simultaneous improvement of materials' multiple properties is a hot research topic. In this work, a high-branched silicone epoxy resin (QSiE) was synthesized and applied to the curing system of bisphenol A epoxy resin (DGEBA) for modification investigations. When 6 wt% QSiE was added to the system, the viscosity dropped by 51.8%. The mechanical property testing results indicated that QSiE could significantly enhance the material's toughness while preserving good rigidity. The impact strength was enhanced by 1.31 times when 6wt% of QSiE was introduced. Additionally, the silicon skeleton in QSiE has low surface energy and low polarizability, which could endow the material with good hydrophobic and dielectric properties. This work provided a new idea for the preparation of high-performance epoxy resin additives, and provided a broad prospect for cutting-edge applications of epoxy resins.

Enhancement of Epoxy Thermosets with Hyperbranched and Multiarm Star Polymers: A Review

Hyperbranched polymers and multiarm star polymers are a type of dendritic polymers which have attracted substantial interest during the last 30 years because of their unique properties. They can be used to modify epoxy thermosets to increase their toughness and flexibility but without adversely affecting other properties such as reactivity or thermal properties. In addition, the final properties of materials can be tailored by modifying the structure, molecular weight, or type of functional end-groups of the hyperbranched and multiarm star polymers. In this review, we focus on the modification of epoxy-based thermosets with hyperbranched and multiarm star polymers in terms of the effect on the curing process of epoxy formulations, thermal, mechanical, and rheological properties, and their advantages in fire retardancy on the final thermosets.

The P/Si synergistic effect enduing epoxy resin with improved flame retardancy and outstanding mechanical properties

The bisphenol F epoxy resin (DGEBF) reacted with 10-(2,5-Dihydroxyphenyl)-10H-9-oxa-10-phospha-phenantbrene-10-oxide (ODOPB) and phenyltrimethoxysilane (PTMS) to obtain a novel epoxy resin containing both phosphorus and silicon (EP-P/Si). EP-P/Si exhibited evidently improved flame retardancy, with a limited oxygen index value of 33.4% and UL-94 V-1 rating acquired. In cone calorimeter test, its peak heat release rate (PHRR), total heat release (THR), average effective heat of combustion (av-EHC), and total smoke production (TSP) were reduced by 36.0%, 19.5%,11.5%, and 7.2% compared with neat epoxy resin (EP), respectively, indicating that the P/Si synergistic effect not only improved the flame retardancy but also inhibited the smoke release. The flame retardancy mechanism was studied by analysis of char residue and pyrolysis behavior in gas phase. Scanning electron microscopy (SEM) results exhibited that EP-P/Si formed a dense and compact carbon layer acting as a barrier to inhibit further combustion. And the Fourier transform infrared (FTIR) spectra, laser Raman spectroscopy (LRS), and X-ray photoelectron spectroscopy (XPS) results indicated that it had good thermal stability. In addition, the pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS) results suggested that the phosphorus-containing radicals (·PO2) that had quenching effect existed in the gas phase. While the flame retardancy got improved, EP-P/Si also exhibited excellent mechanical properties, with an improvement of 31.8%, 6.2%, and 369.7% in tensile strength, flexural strength, and impact strength compared with EP, respectively.

Cyanate ester resins with superior dielectric, mechanical, and flame retardant properties by introducing fluorinated hyperbranched polyaryletherketone

Cyanate ester resins are broadly applied in electronic packaging, printed circuit boards, radome, and communication satellites. Herein, a novel fluorinated hyperbranched polyaryletherketone (HBPAEK) with epoxy terminal group was synthesized by...

Hyperbranched epoxy resin-grafted graphene oxide for efficient and all-purpose epoxy resin modification

Despite great efforts have been made on epoxy resins modification, development of additives that can be used to efficiently and universally modify epoxy composites remains a challenging task. Herein, graphene oxide (GO) sheets were covalently linked with hyperbranched epoxy resin (HBPEE-epoxy) to form HBPEE-epoxy functionalized GO (HPE-GO), which was then incorporated into epoxy resin (EP) matrix to achieve efficient and all-purpose enhancement of the properties of EPs. Compared with unmodified GO sheets, the functionalized HPE-GO sheets were better dispersed and exhibited better interfacial compatibility with the epoxy matrix, and consequently, the mechanical and thermal properties of HPE-GO/EP composites improved significantly compared to unmodified GO/EP composites. The tensile strength, flexural strength, impact strength, and fracture toughness (K_IC) of EP composites containing 0.5 wt% HPE-GO increased by 65.0%, 36.2%, 259.1%, and 178.9%, respectively, compared with those for the neat EP. The storage modulus (E'), glass transition temperature (T_g), and thermal stability (T_5%) also showed modest improvements. Furthermore, the HPE-GO/EP composites exhibited optimal thermal conductivities and thermal expansion properties, while maintaining higher volume resistivities compared with GO/EP composites. The results of this study support that HPE-GO is a promising, all-purpose modifier for EPs.

Highly Adhesive and Sustainable UV/Heat Dual-Curable Adhesives Embedded with Reactive Core-Shell Polymer Nanoparticles for Super-Narrow Bezel Display

To achieve the seamless characteristics of displays, liquid crystal (LC) devices need a super-narrow bezel design. This device architecture can be constructed using functional adhesives that possess excellent physical and chemical properties. In this study, mechanically robust ultraviolet (UV)/heat dual-curable adhesives with outstanding reliability and processability have been fabricated using reactive poly(methyl methacrylate) (PMMA)/polyethyleneimine (PEI) core-shell nanoparticles. Their curing characteristics, narrow drawing processability, adhesive strength, elongation at break, and the contact contamination of LCs have been investigated. Compared to conventional adhesive material, the proposed adhesive containing multifunctional PMMA/PEI nanoparticles afforded a high adhesion strength of 40.2 kgf cm⁻² and a high elongation of 64.8% due to the formation of a firm crosslinked network with matrix resins comprising bisphenol A epoxy resin and bisphenol A glycerolate dimethacrylate. Moreover, the proposed adhesive showed an excellent narrow drawing width of 1.2 mm, which is a prerequisite for super-narrow bezel display. With regard to LC contamination, it was found that the level of contamination could be remarkably reduced to 61 µm by a high-temperature curing process. This study makes a significant contribution to the development of advanced display, because it provides robust and sustainable display adhesives based on nanomaterials, thereby enhancing the life and sustained operability of displays.

A renewable tung oil-derived nitrile rubber and its potential use in epoxy-toughening modifiers

The renewable tung oil-derived nitrile rubber, toughening epoxy resin dramatically, may take the place of traditional petroleum-based epoxy-toughening modifiers.

Sustainable Animal Protein-Intermeshed Epoxy Hybrid Polymers: From Conquering Challenges to Engineering Properties

The presence of highly modifiable chemical functional groups, abundance of functional groups, and their biological origin make proteins an important class of biomaterials from a fundamental science and applied engineering perspective. Hence, the utilization of proteins from the animal rendering industry (animal protein, AP) for high-value, nonfeed, and nonfertilizer applications is intensely pursued. Although this leads to the exploration of protein-derived plastics as a plausible alternative, the proposed methods are energy-intensive and not based on protein in its native form, which leads to high processing and production costs. Here, we propose, for the first time, novel pathways to develop engineered hybrid systems utilizing AP in its native form and epoxy resins with mechanical properties ranging from toughened thermosets to elastic epoxy-based systems. Furthermore, we demonstrate the capability to engineer the properties of epoxy-AP hybrids from high-strength hybrids to elastic films through controlling the interaction, hydrophilicity, as well as the extent of cross-linking and network density. Through the facile introduction of cochemicals, a sevenfold increase in the mechanical properties of the conventional epoxy-AP hybrid is achieved. Similarly, because of better compatibility afforded by the similar hydrophilicity, AP demonstrated higher cross-linking capability with a water-soluble epoxy (WEP) matrix, resulting in an elastic WEP-AP hybrid without any external aid.

Simultaneous reinforcement and toughness improvement of an epoxy–phenolic network with a hyperbranched polysiloxane modifier

An epoxy–phenolic network is modified with hyperbranched polysiloxane (HBPSi). The addition of HBPSi-2, which has medium molecular weight, can significantly decrease the viscosity of the uncured epoxy–phenolic system and increase the crosslinking density and homogeneity of the cured crosslinking network. With 10% HBPSi-2, the mechanical properties of the samples are improved comprehensively: tensile modulus and maximum strength increase by 11.4% and 36.2%, respectively, while elongation at break and impact strength increase by 153.8% and 186.7%, respectively. The comprehensive improvements in the mechanical properties are attributed to combined effects of crosslinking density, network rigidity, cohesive density and the matrix-modifier compatibility. What is more, HBPSi-2 also significantly increases the char yield of the material and decreases the thermal weight loss rate, indicating an improved thermal stability. All these results may provide a new strategy for toughness and strength improvement of the epoxy–phenolic network.

An epoxy–phenolic network is modified with hyperbranched polysiloxane (HBPSi).

Tannic Acid as a Bio-Based Modifier of Epoxy/Anhydride Thermosets

Toughening an epoxy resin by bio-based modifiers without trade-offs in its modulus, mechanical strength, and other properties is still a big challenge. This paper presents an approach to modify epoxy resin with tannic acid (TA) as a bio-based feedstock. Carboxylic acid-modified tannic acid (TA⁻COOH) was first prepared through a simple esterification between TA and methylhexahydrophthalic anhydride, and then used as a modifier for the epoxy/anhydride curing system. Owing to the chemical modification, TA⁻COOH could easily disperse in epoxy resin and showed adequate interface interaction between TA⁻COOH and epoxy matrix, in avoid of phase separation. The use of TA⁻COOH in different proportions as modifier of epoxy/anhydride thermosets was studied. The results showed that TA⁻COOH could significantly improve the toughness with a great increase in impact strength under a low loading amount. Moreover, the addition of TA⁻COOH also simultaneously improved the tensile strength, elongation at break and glass transition temperature. The toughening and reinforcing mechanism was studied by scanning electron microscopy (SEM), dynamic mechanical analysis (DMA) and thermal mechanical analysis (TMA), which should be owned to the synergistic effect of good interface interaction, aromatic structure, decreasing of cross linking density and increasing of free volume. This approach allows us to utilize the renewable tannic acid as an effective modifier for epoxy resin with good mechanical and thermal properties.

Environmentally friendly high performance homopolymerized epoxy using hyperbranched epoxy as a modifier

A high performance, low cost, and environmentally friendly epoxy is demonstrated for the first time by copolymerizing a small amount of epoxide-terminated hyperbranched polyether with DGEBA.

Hyperbranched polyurethane as a highly efficient toughener in epoxy thermosets with reaction-induced microphase separation

Improvements in the toughness and thermal properties without affecting other mechanical properties in the hyperbranched polyurethane modified epoxy were demonstrated.