High impact strength polypropylene containing carbon nanotubes

Carbon Nanotube-, Boron Nitride-, and Graphite-Filled Polyketone Composites for Thermal Energy Management

In order to improve the thermal conductivity of 30 wt % synthetic graphite (SG)-filled polyketones (POKs), conductive fillers such as multiwall carbon nanotubes (CNTs) and hexagonal boron nitride (BN) were used in this study. Individual and synergistic effects of CNTs and BN on 30 wt % synthetic graphite-filled POK on thermal conductivity were investigated. 1, 2, and 3 wt % CNT loading enhanced the in-plane and through-plane thermal conductivities of POK-30SG by 42, 82, and 124% and 42, 94, and 273%, respectively. 1, 2, and 3 wt % BN loadings enhanced the in-plane thermal conductivity of POK-30SG by 25, 69, and 107% and through-plane thermal conductivity of POK-30SG by 92, 135, and 325%. It was observed that while CNT shows more efficient in-plane thermal conductivity than BN, BN shows more efficient through-plane thermal conductivity. The electrical conductivity value of POK-30SG-1.5BN-1.5CNT was obtained to be 1.0 × 10^-5 S/cm, the value of which is higher than that of POK-30SG-1CNT and lower than that of POK-30SG-2CNT. While BN loading led to a higher heat deflection temperature (HDT) than CNT loading, the hybrid fillers of BNT and CNT led to the highest HDT value. Moreover, BN loading led to higher flexural strength and Izod-notched impact strength values than CNT loading.

Wear prediction of 3D-printed acrylonitrile butadiene styrene-carbon nanotube nanocomposites at elevated temperatures

In this study, multi-wall carbon nanotube (MWCNT) reinforced acrylonitrile butadiene styrene (ABS) nanocomposite filaments are produced. Filaments are examined through thermogravimetric analysis (TGA) and definitive scanning calorimetry (DSC) analysis. Produced nanocomposite filaments are used in the fused deposition modeling (FDM) process to manufacture parts. Wear tests are conducted on 3D-printed parts using wear test apparatus with an attached heating module under different ambient temperatures. Hence, the influence of CNT reinforcement, along with different FDM process parameters and varying test conditions on the wear behavior of 3D-printed ABS-CNT parts, are examined. Worn surfaces of the specimens are examined by scanning electron microscopy (SEM). Nonlinear autoregressive exogenous (NARX) models are proposed for the prediction of the wear behavior of 3D-printed ABS-CNT nanocomposites. While wear rate is taken as output, ambient temperature and amount of nanofiller are accounted as input parameters along with the variation of coefficient of friction (COF) which is obtained from measured frictional force and three input-one output model structure is proposed for NARX. The use of multiple input-single output (MISO) model structure and examining the wear behavior of 3D-printed ABS-CNT samples under different wear test conditions with different FDM process parameters are the novelties in this work.

Network structural hardening of polypropylene matrix using hybrid of 0D, 1D and 2D carbon-ceramic nanoparticles with enhanced mechanical and thermomechanical properties

Various dimensional structured inorganic nanoparticles have different ways of improving mechanical properties of polymeric materials. However, there are limited studies on hybridization of different nanoparticles with different dimensional structures for optimal enhancement of mechanical properties of polymer matrix. Therefore, this study combined nanoparticles with 0D (barium titanate [BT]), 1D (carbon nanotubes [C]), and 2D (graphene [G] and boron nitride [BN]) to significantly promote the hardness, elastic modulus, tensile strength/modulus, heat deflection and Vicat softening temperature of polypropylene (PP) nanocomposites. The nanoparticles were surface functionalized to take care of good interfacial interaction with the PP matrix. The nanocomposites were fabricated via melt compounding techniques. Although all the developed nanocomposites showed enhanced mechanical and thermomechanical properties, the ones containing hybrid of carbon and ceramic nanoparticles with different dimensional structures showed superior responses. For instance, optimal hardness, elastic modulus, heat deflection and Vicat softening temperature of about 269.5 MPa, 2.9 GPa, 100.7 °C, and 160 °C were measured for the hybrid PP/3 wt%BNG/3 wt%BTC nanocomposite, which are about 239.4%, 77.7%, 19 °C, and 11 °C higher than that of the pure PP, respectively. The significant enhancement in the measured properties is attributed to effective mechanical interlocking and network structural hardening of the PP matrix.

Effect of Drawing Parameters on the Properties of Polypropylene/Inorganic Particles Composites by Solid-State Die Drawing

Die drawing is an effective method for improving the properties of polymer. In this work, polypropylene (PP)/inorganic particle composites were fabricated by a solid-state die drawing process to investigate the effects of drawing parameters, such as inorganic particles types, drawing temperature, and drawing speed, on the thermal properties, microstructure, and mechanical behavior of the drawn composites. The mechanical properties of the material were significantly improved through this processing method. For the drawn PP/inorganic particle composites with 45 wt% CaCO₃, when the drawing speed was 2.0 m/min and the drawing temperature was 110 °C, the density of the drawn composites reached the lowest at 1.00 g/cm³. At this time, the tensile strength, flexural strength, and impact strength of the drawn composites were 128.32 MPa, 77.12 MPa, and 170.42 KJ/m², respectively. This work provides a new strategy for the preparation of lightweight and high-strength PP-based composites, which have broad application prospects in the field of engineering and structural materials.

Synthesis and investigation of SiO2-MgO coated MWCNTs and their potential application

In the present publication, multiwalled carbon nanotubes (MWCNT) coated with SiO₂-MgO nanoparticles were successfully fabricated via sol-gel method to facilitate their incorporation into polymer matrices. Magnesium acetate tetrahydrate and tetraethyl orthosilicate were used as precursors. The coated MWCNTs were characterized by transmission electron microscopy (TEM), X-ray diffraction (XRD) and Raman spectroscopy methods. These investigation techniques verified the presence of the inorganic nanoparticles on the surface of MWCNTs. Surface coated MWCNTs were incorporated into polyamide (PA), polyethylene (PE) and polypropylene (PP) matrices via melt blending. Tensile test and differential scanning calorimetry (DSC) investigations were performed on SiO₂-MgO/MWCNT polymer composites to study the reinforcement effect on the mechanical and thermal properties of the products. The obtained results indicate that depending on the type of polymer, the nanoparticles differently influenced the Young's modulus of polymers. Generally, the results demonstrated that polymers treated with SiO₂-MgO/MWCNT nanoparticles have higher modulus than neat polymers. DSC results showed that nanoparticles do not change the melting and crystallization behavior of PP significantly. According to the obtained results, coated MWCNTs are promising fillers to enhance mechanical properties of polymers.

Electrical, Morphological and Thermal Properties of Microinjection Molded Polypropylene/Multi-Walled Carbon Nanotubes Nanocomposites

A series of polypropylene/multi-walled carbon nanotubes (PP/CNT) nanocomposites were prepared by masterbatch dilution, then followed by microinjection molding under a defined set of processing conditions. A micropart (μ-part) which has a three-step decrease in thickness along the flow direction was fabricated to study the effect of abrupt geometrical changes in mold cavities on the distribution of CNT in PP. To facilitate characterization, the μ-parts were divided into three sections based on thickness. The distribution of CNT within each section of subsequent μ-parts was evaluated by morphological observations and electrical resistivity measurements. In addition, the thermal properties of pure PP and PP/CNT nanocomposites as well as each section of subsequent μ-parts, were assessed by differential scanning calorimetry and thermogravimetric analysis.