Random poly(butylene succinate-co-lactic acid) as a multi-functional additive for miscibility, toughness, and clarity of PLA/PBS blends

A natural butter glyceride as a plasticizer for improving thermal, mechanical, and biodegradable properties of poly(lactide acid)

Polylactic acid (PLA) is a biobased and biodegradable thermoplastic polyester with great potential to replace petroleum-based plastics. However, its poor toughness and slow biodegradation rate affect broad applications of PLA in many areas. In this study, a glycerol triester existing in natural butter, glycerol tributyrate, was creatively explored and compared with previously investigated triacetin and tributyl citrate, as potential plasticizers of PLA for achieving improved mechanical and biodegradation performances. The compatibilities of these agents with PLA were assessed quantitively via the Hansen solubility parameter (HSP) and measured by using different testing methods. The incorporation of these compounds with varied contents ranging from 1 to 30 % in PLA altered thermal, mechanical, and biodegradation properties consistently, and the relationship and impacts of chemical structures and properties of these agents were systematically investigated. The results demonstrated that glycerol tributyrate is a novel excellent plasticizer for PLA and the addition of this triester not only effectively reduced the glass transition, cold crystallization, and melting temperatures and Young's modulus, but also led to a significant improvement in the enzymatic degradation rate of the plasticized PLA. This study paves a way for the development of sustainable and eco-friendly food grade plasticized PLA products.

Effect of Starch Plasticization on Morphological, Mechanical, Crystalline, Thermal, and Optical Behavior of Poly(butylene adipate-co-terephthalate)/Thermoplastic Starch Composite Films

Starches plasticized with glycerol/citric acid/stearic acid and tributyl 2-acetylcitrate (ATBC), respectively, were processed with poly (butylene adipate-Co-terephthalate (PBAT) via extrusion and a film-blown process. All the composite films were determined for morphology, mechanical, thermal stability, crystalline, and optical properties. Results show that the most improved morphology was in the 30% glycerol plasticized PBAT/thermoplastic starch (TPS) composite films, characterized by the smallest and narrowest distribution of TPS particle sizes and a more uniform dispersion of TPS particles. However, the water absorption of PBAT/TPS composite films plasticized with glycerol surpassed that observed with ATBC as a plasticizer. Mechanical properties indicated insufficient plasticization of the starch crystal structure when using 10% ATBC, 20% ATBC, and 20% glycerol as plasticizers, leading to poor compatibility between PBAT and TPS. This resulted in stress concentration points under external forces, adversely affecting the mechanical properties of the composites. All PBAT/TPS composite films exhibited a negative impact on the initial thermal decomposition temperature compared to PBAT. Additionally, the haze value of PBAT/TPS composite films exceeded 96%, while pure PBAT had a haze value of 47.42%. Films plasticized with 10% ATBC, 20% ATBC, and 20% glycerol displayed lower transmittance values in the visible light region. The increased transmittance of films plasticized with 30% glycerol further demonstrated their superior plasticizing effect compared to other PBAT/TPS composite films. This study provides a simple and feasible method for preparing low-cost PBAT composites, and their extensions are expected to further replace general-purpose plastics in daily applications.

Properties and flame retardancy of polylactide composites incorporating tricresyl phosphate and modified microcrystalline cellulose from oil palm empty fruit bunch waste

One of the major environmental issues that have an impact on humans, animals, and their surroundings is plastic garbage. The use of biodegradable polymers in place of traditional plastics is one of the best solutions to this significant issue. The bio-circular-green (BCG) economic model is supported by the use of microcrystalline cellulose (MCC) as a bio-filler for polylactide (PLA) composites, which may also help to address the issue of improper plastic waste management. This study explores the chemical modification of MCC derived from oil palm empty fruit bunch waste (OPMC). Maleic anhydride-modified OPMC (MAMC) is successfully synthesized by a solvent-free and low temperature heating procedure. MAMC and tricresyl phosphate (TCP) were used as additives in PLA composites which were processed by melt extrusion and compression molding. Characterization studies confirmed the successful modification of MAMC and indicated that TCP played a crucial role as an effective plasticizer and flame retardant for PLA. All PLA/TCP composites showed significantly improved toughness and delayed ignition. The appropriate TCP level was 10 phr. The incorporation of TCP and MAMC resulted in a synergistic enhancement of impact strength and maintained excellent flame inhibition. Moreover, the thermal stability of the PLA composites increased with increments of MAMC.

Effect of thymol on properties of bionanocomposites from poly (lactic acid)/poly (butylene succinate)/nanofibrillated cellulose for food packaging application

The present study developed the formulation of active bionanocomposites films endowed with the abilities of high biodegradability and antimicrobials for active packaging applications. The aim of this work was to prepare poly (lactic acid)/poly (butylene succinate) (PLA/PBS) blended films reinforced with different concentrations of nanofibrillated cellulose (NFC) and 9 % of thymol essential oil (EO) using the casting method. The active films were further evaluated through Fourier transform infrared spectroscopy (FTIR); as well as mechanical, physical, water vapour permeability (WVP), thermal analysis (TGA), biodegradation, morphological, and antimicrobial (% reduction of bacteria) testing. The tensile strength (TS) of PLA/PBS blend films increased by 12 % with the incorporation of 2 wt% of NFC. The PLA/PBS/NFC with 9 % thymol EO has a good water barrier performance with its tensile strength, elongation at break, and tensile modulus was 13.2 MPa, 13.1 %, and 513 MPa respectively. The presence of NFC promoted the disintegration of PLA/PBS films by 70.5 %. These films promoted the antibacterial activity against S. aureus and E. coli. The study demonstrates that the developed films improved the qualities of chicken fillets and have great potential to be used as active bionanocomposites in food packaging applications.

A Novel UV Barrier Poly(lactic acid)/Poly(butylene succinate) Composite Biodegradable Film Enhanced by Cellulose Extracted from Coconut Shell

Cellulose was extracted from coconut shell powder (CSP) as a renewable biomass resource and utilized as a reinforcing material in poly(lactic acid)/poly(butylene succinate) (PLA/PBS) solvent casting films. The extraction process involved delignification and mercerization of CSP. Microscopic investigation of the extracted microfibers demonstrated a reduction in diameter and a rougher surface characteristic compared to the raw CSP. The cellulose prepared in this study exhibited improved thermal stability and higher crystallinity (54.3%) compared to CSP. The morphology of the cycrofractured surface, thermal analysis, mechanical property, and UV transmittance of films were measured and compared. Agglomeration of 3 wt.% of cellulose was observed in PLA/PBS films. The presence of cellulose higher than 1 wt.% in the PLA/PBS decreased the onset decomposition temperature and maximum decomposition temperature of films. However, the films loading 3 wt.% of cellulose had a higher char formation (5.47%) compared to neat PLA/PBS films. The presence of cellulose promoted the formation of non-uniform crystals, while cellulose had a slightly negative impact on crystallinity due to the disruption of polymer chains at lower cellulose content (0.3, 0.5 wt.%). The mechanical strength of PLA/PBS films decreased as the cellulose content increased. Moreover, PLA/PBS film with 3 wt.% of cellulose appeared to show a 3% and 7.5% decrease in transmittance in UVC (275 nm) and UVA (335 nm) regions compared to neat PLA/PBS films while maintaining a certain transparency.

Strengthening-toughening pure poly(lactic acid) with ultra-transparency through increasing mesophase promoted by elongational flow field

Poly(lactic acid) (PLA), as a biodegradable material, finds wide applications in packaging, automotive, and biological industries. However, achieving high strength, toughness, ultra-transparency, and heat resistance simultaneously in pure PLA through continuous one-step manufacturing remains a significant challenge. In this study, we addressed this challenge by utilizing the eccentric rotor extruder (ERE) in combination with cooling rolls to manufacture PLA sheets with outstanding mechanical performance. The ERE's elongational flow field combined with the cooling roller's weak stretching action induced orientation in the PLA molecular chains and promoted the formation of more mesophase, significantly improving mechanical properties. When the extrusion-stretch ratio (λ) value was 3.5, the tensile yield strength, Young's modulus, and elongation at break of ERE-fabricated samples ER-3.5 reached 86.2 MPa, 1777 MPa, and 57.9 %, respectively. Compared to the SE-3.5 samples manufactured with traditional methods, the increases were 38.8 %, 25.8 %, and 9.4 times, respectively. Additionally, the ERE manufactured samples maintained ultra-transparency and high heat resistance, making them suitable for food packaging, biomedicine, and other related fields. This methodology provides an efficient industrial-scale approach for manufacturing neat, biodegradable PLA with outstanding mechanical performance and ultra-transparency.

Crystallization behaviors regulations and mechanical performances enhancement approaches of polylactic acid (PLA) biodegradable materials modified by organic nucleating agents

Polylactic acid (PLA) has attracted much attention because of its good biocompatibility, biodegradability, and mechanical properties. However, the slow crystallization rate of PLA during molding leads to its poor heat resistance, which limit its diffusion for many industrial applications. In this review, the relationship between PLA crystallization and its molecular structure and processing conditions is summarized. From the perspective of the regulation of PLA crystallization by organic nucleating agents, the research progress of organic micromolecule (e.g., esters, amides, and hydrazides), organic salt, supramolecular, and macromolecule nucleating agents on the crystallization behavior of PLA is mainly introduced. The nucleation mechanism of PLA is expounded by organic nucleating agents, and the effect of the interaction force between organic nucleating agents and PLA molecular chains on the crystallization behavior of PLA is analyzed. The effects of the crystallization behavior of PLA on its mechanical properties and heat resistance are discussed. It will provide a theoretical reference for the development and application of high-efficiency nucleating agents.

Preparation of High-Toughness Lignin Phenolic Resin Biomaterials Based via Polybutylene Succinate Molecular Intercalation

Lignin has many potential applications and is a biopolymer with a three-dimensional network structure. It is composed of three phenylpropane units, p-hydroxyphenyl, guaiacyl, and syringyl, connected by ether bonds and carbon-carbon bonds, and it contains a large number of phenol or aldehyde structural units, resulting in complex lignin structures. This limits the application of lignin. To expand the application range of lignin, we prepared lignin thermoplastic phenolic resins (LPRs) by using lignin instead of phenol; these LPRs had molecular weights of up to 1917 g/mol, a molecular weight distribution of 1.451, and an O/P value of up to 2.73. Due to the complex structure of the lignin, the synthetic lignin thermoplastic phenolic resins were not very tough, which greatly affected the performance of the material. If the lignin phenolic resins were toughened, their application range would be substantially expanded. Polybutylene succinate (PBS) has excellent processability and excellent mechanical properties. The toughening effects of different PBS contents in the LPRs were investigated. PBS was found to be compatible with the LPRs, and the flexible chain segments of the small PBS molecules were embedded in the molecular chain segments of the LPRs, thus reducing the crystallinities of the LPRs. The good compatibility between the two materials promoted hydrogen bond formation between the PBS and LPRs. Rheological data showed good interfacial bonding between the materials, and the modulus of the high-melting PBS made the LPRs more damage resistant. When PBS was added at 30%, the tensile strength of the LPRs was increased by 2.8 times to 1.65 MPa, and the elongation at break increased by 31 times to 93%. This work demonstrates the potential of lignin thermoplastic phenolic resins for industrial applications and provides novel concepts for toughening biobased aromatic resins with PBS.

Molecular dynamics simulations of copolymer compatibilizers for polylactide/poly(butylene succinate) blends

The effects of the molecular architecture of polylactide (PLA)-poly(butylene succinate) (PBS) copolymers on their compatibilization efficiency in immiscible PLA/PBS blends were studied using atomistic molecular-dynamics simulations. The results showed that the diblock copolymer is the most efficient at mixing with PLA and PBS homopolymers and reducing the interfacial tension of the blend. Tensile properties of the compatibilized blends were examined using uniaxial deformation simulations. Deformation behaviours of the blends at the molecular level were revealed. Both the structure (i.e. linear and branch) and the monomer sequence of the copolymers were found to affect the tensile performance. The system with a diblock copolymer showed a much greater tensile strength and elastic modulus than the other compatibilized blends. Comparing between triblock and graft copolymers, the former yielded the blends with better tensile performance than the latter. Our results suggest that copolymers with a linear structure, especially the diblock one, could be good candidates for the compatibilizer of PLA/PBS blends.

Machine-Learning-Based Predictions of Polymer and Postconsumer Recycled Polymer Properties: A Comprehensive Review

There has been a tremendous increase in demand for virgin and postconsumer recycled (PCR) polymers due to their wide range of chemical and physical characteristics. Despite the numerous potential benefits of using a data-driven approach to polymer design, major hurdles exist in the development of polymer informatics due to the complicated hierarchical polymer structures. In this review, a brief introduction on virgin polymer structure, PCR polymers, compatibilization of polymers to be recycled, and their characterization using sensor array technologies as well as factors affecting the polymer properties are provided. Machine-learning (ML) algorithms are gaining attention as cost-effective scalable solutions to exploit the physical and chemical structures of polymers. The basic steps for applying ML in polymer science such as fingerprinting, algorithms, open-source databases, representations, and polymer design are detailed in this review. Further, a state-of-the-art review of the prediction of various polymer material properties using ML is reviewed. Finally, we discuss open-ended research questions on ML application to PCR polymers as well as potential challenges in the prediction of their properties using artificial intelligence for more efficient and targeted PCR polymer discovery and development.

Toughened poly(butylene succinate)/polylactide/poly(vinyl acetate) ternary blend without sacrificing the strength

In this paper, poly(butylene succinate) (PBS)/polylactide (PLA)/poly(vinyl acetate) (PVAc) ternary blends were prepared via directly blending. The content of PBS in each sample was fixed at 30 wt% and that of PVAc was different, 2, 4 or 6%. PBS/PLA (30/70, g/g) and PLA/PVAc (66/4, g/g) were also prepared for comparison. XRD and DSC results showed that PVAc was miscible with PLA, and the crystallinity (X c ) of PLA in PBS/PLA increased by adding PBS, but X c of PBS and PLA in PBS/PLA/PVAc ternary blends reduced by adding PVAc. SEM images showed that PBS was dispersed as droplets in each blend The addition of PVAc improved the compatibility between PBS and PLA, and the fracture surfaces of the ternary blends became rougher than that of PBS/PLA. The tensile and impact tests results showed that PVAc could enhance PLA and the highly toughened PBS/PLA blend. Finally, PBS/PLA/PVAc blend with 2% of PVAc was highly toughened without sacrificing its strength. Its strength was the same as that of PBS/PLA, while the elongation at break and impact strength of the former were 2.8 and 2.5 times those of the latter.

Poly(lactic acid)/Poly(butylene succinate) (PLA/PBS) Layered Composite Gas Barrier Membranes by Anisotropic Janus Nanosheets Compartibilizers

Poly(lactic acid) (PLA), one of the most promising biodegradable polymer products, has achieved wide applications for its relatively good mechanical properties and moderate degradability. Here we report an environment-friendly filler, the organic-inorganic composite Janus nanosheets (PLA/PBS JNs), which can jam at the interface of the PLA/PBS blend with a low threshold as the compatibilizer and can simultaneously toughen the composites and improve the gas barrier performance due to better interfacial interaction and tortuous path effect. With 0.3 wt % of PLA/PBS JNs added, the tensile strength and elongation at break of the PLA/PBS blend can be improved by 37% and 224%, respectively. After a further hot-pressing process, the barrier performance of the PLA/PBS composite membranes can be significantly enhanced since PLA, PLA/PBS JNs, and PBS are arranged in a nearly lamellar structure with oxygen permeability of 0.63 × 10^-15 cm³ cm·cm^-2 s^-1 Pa^-1 with only 0.5 wt % of PLA/PBS JNs.

In Situ Chemical Modification of Thermoplastic Starch with Poly(L-lactide) and Poly(butylene succinate) for an Effectively Miscible Ternary Blend

Thermoplastic starch (TPS) is in situ ring-opening polymerized with L-lactide (L-LA) and directly condensed with a poly(butylene succinate) (PBS) prepolymer in an extruder using two different production pathways to demonstrate the concept “like dissolves like” in a miscible poly(lactide)/TPS/PBS (PLA/TPS/PBS) ternary blend. The TPS crystalline pattern changes from a V_H-type to an E_H-type after TPS modification with a hydrophobic-PLLA segment. Heteronuclear multiple-bond correlation confirmed the successful formation of PLLA-TPS-PBS copolymers via two different in situ chemical modification pathways (i.e., (I) step-by-step modification and (II) one-pot reaction). All obtained PLLA-TPS-PBS copolymers functioned as the miscible phase, enhancing PLA/PLLA-TPS-PBS/PBS ternary blend miscibility, especially the random structural PLLA-TPS-PBS-II copolymers created in an in situ one-pot reaction. However, the PLLA-TPS-PBS-I copolymers can enhance PBS crystallization only. While the random PLLA-TPS-PBS-II copolymers exhibit a homogeneous multi-phase dispersion and crystallization acceleration in both the PLA and PBS chains. Moreover, the storage modulus level of the PLA/PLLA-TPS-PBS-II/PBS ternary blend remains high with a downward temperature shift in the glass transition region, indicating a stronger and more flexible system. The practical achievement of in situ modified TPS and, consequently, a miscible PLA/PLLA-TPS-PBS/PBS ternary blend with favorable physical properties, reveal its potential application in both compostable and food contact packaging.

Recent advances in compatibility and toughness of poly(lactic acid)/poly(butylene succinate) blends

Poly(butylene succinate) (PBS) has good impact strength and high elongation at break. It is used to toughen biodegradable poly(lactic acid) (PLA) materials because it can considerably improve the toughness of PLA without changing the biodegradability of the materials. Therefore, this approach has become a hotspot in the field of biodegradable materials. A review of the physical and chemical modification methods that are applied to improve the performance of PLA/PBS blends based on recent studies is presented in this article. The improvement effect of PLA/PBS blends and the addition of some common fillers on the physical properties and crystallization properties of blends in the physical modification method are summarized briefly. The compatibilizing effects of nanofillers and compatibilizing agents necessary to improve the compatibility and toughness of PLA/PBS blends are described in detail. The chemical modification method involving the addition of reactive polymers and low-molecular-weight compounds to form cross-linked/branched structures at the phase interface during in situ reactions was introduced clearly. The addition of reactive compatibilizing components is an effective strategy to improve the compatibility between PLA and PBS components and further improve the mechanical properties and processing properties of the materials. It has high research value and wide application prospects in the modification of PLA. In addition, the degradation performance of PLA/PBS blends and the methods to improve the degradation performance were briefly summarized, and the development direction of PLA/PBS blends biodegradation performance research was prospected.

Manipulating Crystallization for Simultaneous Improvement of Impact Strength and Heat Resistance of Plasticized Poly(l-lactic acid) and Poly(butylene succinate) Blends

Crystalline morphology and phase structure play a decisive role in determining the properties of polymer blends. In this research, biodegradable blends of poly(l-lactic acid) (PLLA) and poly(butylene succinate) (PBS) have been prepared by melt-extrusion and molded into specimens with rapid cooling. The crystalline morphology (e.g., crystallinity, crystal type and perfection) is manipulated by annealing the molded products from solid-state within a short time. This work emphasizes on the effects of annealing conditions on crystallization and properties of the blends, especially impact toughness and thermal stability. Phase-separation morphology with PBS dispersed particles smaller than 1 μm is created in the blends. The blend properties are successfully dictated by controlling the crystalline morphology. Increasing crystallinity alone does not ensure the enhancement of impact toughness. A great improvement of impact strength and heat resistance is achieved when the PLLA/PBS (80/20) blends are plasticized with 5% medium molecular-weight poly(ethylene glycol), and simultaneously heat-treated at a temperature close to the cold-crystallization of PLLA. The plasticized blend annealed at 92 °C for only 10 min exhibits ten-fold impact strength over the starting PLLA and slightly higher heat distortion temperature. The microscopic study demonstrates the fracture mechanism changes from crazing to shear yielding in this annealed sample.

Preparation and properties of poly(L-lactic acid) blends with excellent low-temperature toughness by blending acrylic ester based impact resistance agent

Poly(L-lactic acid) (PLLA) blends with excellent low-temperature toughness and strength were prepared by melt compounding with acrylic ester based impact resistance agent (AEIR). The morphology, thermal properties, mechanical properties and biodegradability of the blends were investigated. Morphology observations revealed the blend was immiscible but had good compatibility with the dispersed phase size of about 200-300 nm. With the addition of AEIR, dramatic improvement in toughness of PLLA was achieved in a wide temperature range, especially at low temperatures the tensile strength was effectively remained. For the blend with 20 wt% AEIR, the tensile strength, elongation at break and impact strength were 51.6 MPa, 72% and 77.1 KJ/m² at -20 °C, respectively, much greater than that reported. The calculated T_g of AEIR was lower than the test temperatures, and the brittle-tough transition occurred. The PLLA matrix demonstrated obvious shear yielding which induced energy dissipation and therefore lead to excellent toughness of the blends. Moreover, the biodegradation of PLLA was enhanced after blends preparation.

Poly(lactic acid) (PLA)/Poly(butylene succinate-co-adipate) (PBSA) Compatibilized Binary Biobased Blends: Melt Fluidity, Morphological, Thermo-Mechanical and Micromechanical Analysis

In this work poly(lactic) acid (PLA)/poly(butylene succinate-co-adipate) (PBSA) biobased binary blends were investigated. PLA/PBSA mixtures with different compositions of PBSA (from 15 up to 40 wt.%) were produced by twin screw-extrusion. A first screening study was performed on these blends that were characterized from the melt fluidity, morphological and thermo-mechanical point of view. Starting from the obtained results, the effect of an epoxy oligomer (EO) (added at 2 wt.%) was further investigated. In this case a novel approach was introduced studying the micromechanical deformation processes by dilatometric uniaxial tensile tests, carried out with a videoextensometer. The characterization was then completed adopting the elasto-plastic fracture approach, by the measurement of the capability of the selected blends to absorb energy at a slow rate. The obtained results showed that EO acts as a good compatibilizer, improving the compatibility of the rubber phase into the PLA matrix. Dilatometric results showed different micromechanical responses for the 80–20 and 60–40 blends (probably linked to the different morphology). The 80–20 showed a cavitational behavior while the 60–40 a deviatoric one. It has been observed that while the addition of EO does not alter the micromechanical response of the 60–40 blend, it profoundly changes the response of the 80–20, that passed to a deviatoric behavior with the EO addition.

Characterization of PLA/PBSeT Blends Prepared with Various Hexamethylene Diisocyanate Contents

Poly (lactic acid) (PLA) is the most widely available commercial bioplastic that is used in various medical and packaging applications and three-dimensional filaments. However, because neat PLA is brittle, it conventionally has been blended with ductile polymers and plasticizers. In this study, PLA was blended with the high-ductility biopolymer poly (butylene-sebacate–co–terephthalate) (PBSeT), and hexamethylene diisocyanate (HDI) was applied as a crosslinking compatibilizer to increase the miscibility between the two polymers. PLA (80%) and PBSeT (20%) were combined with various HDI contents in the range 0.1–1.0 parts-per-hundred rubber (phr) to prepare blends, and the resulting physical, thermal, and hydrolysis properties were analyzed. Fourier-transform infrared analysis confirmed that –NH–C=OO⁻ bonds had formed between the HDI and the other polymers and that the chemical bonding had influenced the thermal behavior. All the HDI-treated specimens showed tensile strengths and elongations higher than those of the control. In particular, the 0.3-phr-HDI specimen showed the highest elongation (exceeding 150%) and tensile strength. In addition, all the specimens were hydrolyzed under alkaline conditions, and all the HDI-treated specimens degraded faster than the neat PLA one.

Thermal Stability of Bio-Based Aliphatic-Semiaromatic Copolyester for Melt-Spun Fibers with Excellent Mechanical Properties

Flexible aliphatic poly(lactic acid) is introduced into polyethylene terephthalate through copolymerization to prepare biodegradable copolyester, which aims to solve the non-degradability of polyethylene terephthalate (PET) and realize the greening of raw materials. In this work, poly(ethylene terephthalate-co-lactic acid) random copolyesters (PETLAs) of lactic acid composition from 10 to 50% is synthesized via one-pot method. The chemical structure and composition, thermal property, and crystallization property of prepared PETLAs resin are characterized. The results shows that the introduction of LA segment forms random copolyester, and the flexible LA segment results in slight decrease in the glass transition temperatures (T_g ), melting point (T_m ), and crystallinity (X_c ) of the copolyesters. The thermal stability of PETLAs is better, and the initial decomposition temperature of PETLA-10 can reach 394 °C. The PETLAs resin exhibits good processability, and PETLAs fibers are prepared by melt spinning. The strength of PETLA-10 fiber can reach 260 MPa after drawing treatment, and the elongation at break can reach 130%. Taking advantage of their features, PETLAs as an innovative bio-based polymer are expected to achieve ecofriendly applications in the fields of fiber, plastic, and film.

Analysis of the molecular heterogeneity of poly(lactic acid)/poly(butylene succinate-co-adipate) blends by hyphenating size exclusion chromatography with nuclear magnetic resonance and infrared spectroscopy

The compositional and stereochemical heterogeneity of copolymers are key molecular metrics, and their knowledge is of pivotal importance for evidence based material development. Yet, while it is state of the art to determine these parameters for many petroleum based polymers, little insight exists in that regard for bio-based materials. Towards this end, size exclusion chromatography (SEC) was hyphenated with nuclear magnetic resonance spectroscopy (NMR) in an offline manner and a blend of poly(lactic acid) (PLA) and poly(butylene succinate-co-adipate) (PBSA) investigated. Thus, the microstructural heterogeneity could be shown with regard to tacticity of the PLA and regioregularity of the PBSA component. The results show, that the highest molar mass fraction differs in stereochemical composition from the others. It may be assumed that this is the result of misinsertions with regard to stereochemistry occurring during the catalytic polymerization of the lactide. While the content of both constituent polymers along the molar mass axis could be well studied using a univariate analysis of the infrared (IR) spectra, this method failed to profile the adipate and succinate content individually. For this purpose, SEC was coupled to IR spectroscopy in online mode and the spectra were evaluated by a multivariate protocol. Thus, the content of each monomer along the molar mass distribution could be mapped with high chromatographic resolution.

Effect of blending procedures and reactive compatibilizers on the properties of biodegradable poly(butylene adipate-co-terephthalate)/poly(lactic acid) blends

The effect of Joncryl ADR®-4368 (abbreviated ADR) and dicumyl peroxide (DCP) on poly(butylene adipate-co-terephthalate) (PBAT)/poly(lactic acid) (PLA) blend was investigated. Two different blending procedures were adopted: (1) one-step blending of all components for 8 min; (2) premixing of PBAT and ADR (or DCP) for 4 min followed by addition of PLA blending for 4 min. ADR and DCP were effective compatibilizers for the PBAT/PLA blend by one-step blending which were confirmed by improving the phase interface between PBAT and PLA, decreasing the dispersed phase size, increasing the elasticity, viscosity and tensile strength. Moreover, the addition of ADR into PBAT/PLA blend by two-step blending was more efficient than the one-step blending based on refined morphology and further increased tensile properties. The two-step blending was beneficial to produce a larger amount of PBAT-graft-PLA (PBAT-g-PLA) copolymers at the phase interface. However, DCP was added to the PBAT/PLA blend by the two-step blending which showed lower properties than one-step blending. DCP triggered free branching reactions in a fast way. Based on the character of compatibilizers, choosing properly blending procedures can enlarge the tensile properties. These results would be interesting for industrial polymer materials, and may be importance to the wider practical application of PBAT/PLA blends.

Preparation of porous materials by selective enzymatic degradation: effect of in vitro degradation and in vivo compatibility

Poly(butylene succinate) (PBS) and poly(lactic acid) (PLA) were melt-blended and formed into a film by hot press forming. The film was selectively degraded by cutinase and proteinase K to form a porous material. The porous materials were characterized with respect to their pore morphology, pore size, porosity and hydrophilicity. The porous materials were investigated in vitro degradation and in vivo compatibility. The results show that the pore size of the prepared porous materials could be controlled by the proportion of PBS and the degradation time. When the PBS composition of PBS/PLA blends was changed from 40 wt% to 50 wt%, the mean pore diameter of the porous materials significantly increased from 6.91 µm to 120 µm, the porosity improved from 81.52% to 96.90%, and the contact angle decreased from 81.08° to 46.56°. In vitro degradation suggests that the PBS-based porous materials have a good corrosion resistance but the PLA-based porous materials have degradability in simulated body fluid. Subcutaneous implantation of the porous materials did not cause intense inflammatory response, which revealed good compatibility. The results of hematoxylin and eosin and Masson's trichrome staining assays demonstrated that the porous materials promote chondrocyte production. Porous materials have great potential in preparing implants for tissue engineering applications.

Cellulose nanofibers reinforced biodegradable polyester blends: Ternary biocomposites with balanced mechanical properties

Blending two biodegradable aliphatic polyesters with complementary bulk properties is an easy way of tuning their final properties. In this work, the ductile poly(butylene succinate) was mixed with polylactide, and as expectable, the blends show improved toughness with sharply reduced strengths. The pristine cellulose nanofibers were then used as the reinforcement for the blends. It is found that most nanofibers are dispersed in the polylactide phase because polylactide has better affinity to nanofibers, and the lower viscosity level of polylactide also favors driving nanofibers into the continuous polylactide phase during melting mixing. In this case, the strength and rigidity losses resulted from the presence of soft poly(butylene succinate) phase are compensated to some extent. To further improve mechanical properties, a two-step approach (reactive processing of blends, followed by the incorporation with nanofibers) was developed. This work provides an interesting way of fabricating fully biodegradable composites with well-balanced mechanical performance.

Seawater-Degradable Polymers-Fighting the Marine Plastic Pollution

Polymers shape human life but they also have been identified as pollutants in the oceans due to their long lifetime and low degradability. Recently, various researchers have studied the impact of (micro)plastics on marine life, biodiversity, and potential toxicity. Even if the consequences are still heavily discussed, prevention of unnecessary waste is desired. Especially, newly designed polymers that degrade in seawater are discussed as potential alternatives to commodity polymers in certain applications. Biodegradable polymers that degrade in vivo (used for biomedical applications) or during composting often exhibit too slow degradation rates in seawater. To date, no comprehensive summary for the degradation performance of polymers in seawater has been reported, nor are the studies for seawater-degradation following uniform standards. This review summarizes concepts, mechanisms, and other factors affecting the degradation process in seawater of several biodegradable polymers or polymer blends. As most of such materials cannot degrade or degrade too slowly, strategies and innovative routes for the preparation of seawater-degradable polymers with rapid degradation in natural environments are reviewed. It is believed that this selection will help to further understand and drive the development of seawater-degradable polymers.

Dielectric, Thermal and Mechanical Properties of l,d-Poly(Lactic Acid) Modified by 4'-Pentyl-4-Biphenylcarbonitrile and Single Walled Carbon Nanotube

We report here the preparation and thermal, electrical and mechanical characterization of binary and ternary films based on l,d-poly(lactic acid) (l,d-PLA) and 4'-pentyl-4-biphenylcarbonitrile (5CB) and Single Walled Carbon Nanotubes (SWCN) with various weight ratio. The transitions for all investigated hybrid compositions detected by differential scanning calorimetry method were shifted to lower temperatures with increasing the concentration of 5CB in the mixture with polymer. Frequency domain dielectric spectroscopy method and thermal imaging together with polarized optical microscope were used to study electric and structural properties of created hybrid compositions. The best electrical conductivity was observed for hybrid composite l,d-PLA:5CB:SWCN with ratio 10:1:0.5 w/w/w - resistance of 41.0 Ω and thermal response up to 160 °C without causing any damages. Films in crystal form are much more inflexible than in amorphous and can be explain by the cold crystallization occurs at heating while the materials changed their physical state. The value of ε' increases with increasing the 5CB admixture. Moreover, the addition of 5CB to l,d-PLA resulted in increased flexibility of polymeric base films. The best material flexibility and short-term strength were obtained for l,d-PLA sample with 9% 5CB content.

Polylactide (PLA) and Its Blends with Poly(butylene succinate) (PBS): A Brief Review

Polylactide (PLA), poly(butylene succinate) (PBS) and blends thereof have been researched in the last two decades due to their commercial availability and the upcoming requirements for using bio-based chemical building blocks. Blends consisting of PLA and PBS offer specific material properties. However, their thermodynamically favored biphasic composition often restricts their applications. Many approaches have been taken to achieve better compatibility for tailored and improved material properties. This review focuses on the modification of PLA/PBS blends in the timeframe from 2007 to early 2019. Firstly, neat polymers of PLA and PBS are introduced in respect of their origin, their chemical structure, thermal and mechanical properties. Secondly, recent studies for improving blend properties are reviewed mainly under the focus of the toughness modification using methods including simple blending, plasticization, reactive compatibilization, and copolymerization. Thirdly, we follow up by reviewing the effect of PBS addition, stereocomplexation, nucleation, and processing parameters on the crystallization of PLA. Next, the biodegradation and disintegration of PLA/PBS blends are summarized regarding the European and International Standards, influencing factors, and degradation mechanisms. Furthermore, the recycling and application potential of the blends are outlined.

Effect of Poly(styrene-ran-methyl acrylate) Inclusion on the Compatibility of Polylactide/Polystyrene-b-Polybutadiene-b-Polystyrene Blends Characterized by Morphological, Thermal, Rheological, and Mechanical Measurements

A poly(styrene-ran-methyl acrylate) (S-MA) (75/25 mol/mol), synthesized by surfactant-free emulsion copolymerization, was used as a compatibilizer for polystyrene-b-polybutadiene-b-polystyrene (SBS)-toughened polylactide (PLA) blends. Upon compatibilization, the blends exhibited a refined dispersed-phase morphology, a decreased crystallinity with an increase in their amorphous interphase, improved thermal stability possibly from the thicker, stronger interfaces insusceptible to thermal energy, a convergence of the maximum decomposition-rate temperatures, enhanced magnitude of complex viscosity, dynamic storage and loss moduli, a reduced ramification degree in the high-frequency terminal region of the Han plot, and an increased semicircle radius in the Cole–Cole plot due to the prolonged chain segmental relaxation times from increases in the thickness and chain entanglement degree of the interphase. When increasing the S-MA content from 0 to 3.0 wt %, the tensile properties of the blends improved considerably until 1.0 wt %, above which they then increased insignificantly, whereas the impact strength was maximized at an optimum S-MA content of ~1.0 wt %, hypothetically due to balanced effects of the medium-size SBS particles on the stabilization of preexisting crazes and the initiation of new crazes in the PLA matrix. These observations confirm that S-MA, a random copolymer first synthesized in our laboratory, acted as an effective compatibilizer for the PLA/SBS blends.

A Facile Fabrication of High Toughness Poly(lactic Acid) via Reactive Extrusion with Poly(butylene Succinate) and Ethylene-Methyl Acrylate-Glycidyl Methacrylate

As is an excellent bio-based polymer material, poly(lactic acid) (PLA)'s brittle nature greatly restricts its extensive applications. Herein, poly(butylene succinate) (PBS) was introduced to toughening PLA by melt blending using a self-made triple screw extruder through in situ reactive with ethylene-methyl acrylate-glycidyl methacrylate (EGMA). The effect of EGMA concentrations on the mechanical properties, morphology, interfacial compatibility of PLA/PBS blends were studied. Fourier transform infrared (FT-IR) results demonstrated that the epoxy group of EGMA reacts with the hydroxyl groups of PLA and PBS, which proved the occurrence of interfacial reactions among the tri-component. The significantly improved compatibility between PLA and PBS after EGMA incorporation was made evident by scanning electron microscope (SEM) characterization results. Meanwhile, the contact angle test predicted that the EGMA was selectively localized at the interface between PLA and PBS, and the result was verified by morphological analysis of cryofracture and etched samples. The EGMA improves the compatibility of PLA/PBS blends, and consequently leads to a significantly increased toughness with the elongation at break occurring 83 times more when 10 wt % EGMA was introduced than neat PLA, while impact strength also enhanced by twentyfold. Ultimately, the toughening mechanism of PLA based polymers was established based on the above analysis, exploring a new way for the extensive application for degradable material.