Effect of melt spinning conditions on the fiber structure development of polyethylene terephthalate

Molecular Details of Polyester Decrystallization via Molecular Simulation

Waste polyesters are a potential feedstock for recycled and upcycled products. These polymers are generally semicrystalline, which presents a challenge for chemical and biological recycling to monomers, and thus the thermodynamic work associated with polyester decrystallization is an important consideration in some depolymerization strategies. Here, we use molecular dynamics simulations to calculate the free energy required to decrystallize a single chain from the crystal surface of five commercially and scientifically important, semiaromatic polyesters (PET, PTT, PBT, PEN, and PEF) in water. Our results indicate the decrystallization work ranges from approximately 15 kcal/mol (PEN) to 8 kcal/mol (PEF) per repeat unit for chains in the middle of a crystal surface. The insight gained into the molecular interactions that form the structural basis of semicrystalline synthetic polyesters can guide the pursuit of more efficient plastic processing, which could include catalyst development, optimizing recycling conditions including pretreatment, enzyme and solvent selections, and design of new materials.

Tensile strength of polyester fiber estimated by molecular-chain extension prior to structure formation

The combination of laser irradiation heating and synchrotron X-ray sources has made it possible to observe the fiber-structure development that occurs at sub-millisecond timescales after necking during continuous drawing. Through wide-angle X-ray diffraction (WAXD) and small-angle X-ray scattering (SAXS) analysis of poly(ethylene terephthalate) fibers of three different molecular weights drawn under equivalent stresses, a good correlation was observed between the d-spacing of smectic (001') diffraction extrapolated to the necking point and the strength of the drawn fiber. This indicates that the molecular chains that bear the drawing stress also bear most of the applied stress during tensile testing of the resultant fiber. In addition, considering the drawing-stress dependence of the d-spacing and the molecular weight distribution of the fiber revealed that molecular chains with molecular weights over 23,000 g/mol bear the majority of tensile force applied to the fiber.

Supermolecular Structure of Poly(butylene terephthalate) Fibers Formed with the Addition of Reduced Graphene Oxide

Nanocomposite fibers based on poly(butylene terephthalate) (PBT) and reduced graphene oxide (rGO) were prepared using a method able to disperse graphene in one step into a polymer matrix. The studies were performed for fibers containing four different concentrations of rGO at different take-up velocities. The supermolecular structures of the fibers at the crystallographic and lamellar levels were examined by means of calorimetric and X-ray scattering methods (DSC, WAXS, and SAXS). It was found that the fiber structure is mainly influenced by the take-up velocity. Fibers spun at low and medium take-up velocities contained a crystalline α-form, whereas the fibers spun at a high take-up velocity contained a smectic mesophase. During annealing, the smectic phase transformed into its α-form. The degree of transformation depended on the rGO content. Reduced graphene mainly hindered the crystallization of PBT by introducing steric obstacles confining the ordering of the macromolecules of PBT.