A new approach to fabricate polypropylene alloy with excellent low-temperature toughness and balanced toughness-rigidity through unmatched thermal expansion coefficients between components

Water Impact Dynamics and Mechanism Analysis of Polypropylene and Polypropylene/poly(ethylene-co-octene) Replica Surfaces with Nanowires under Low Temperature Conditions

In this work, polypropylene (PP) and PP/poly(ethylene-co-octene) (PP/POE) blend replica surfaces with densely arranged nanowires are fabricated using a molding process. Morphology analysis shows that the nanowires on these replica surfaces have sharp tips and high aspect ratios. The droplet impact behaviors on the surfaces of the PP/POE blend replicas and PP replicas are investigated before and after freezing at -20 °C for 4 h. The height of the nanowires on the PP/POE blend replica surfaces is higher than that on the PP surface before and after freezing. The static wettability and droplet impact tests on the surfaces of PP/POE blend replicas and PP replica show that adding POE into the PP matrix can significantly increase the toughness of the nanowires on the PP/POE blend replica surfaces during the droplet impact at low temperatures. These investigations are favorable to broaden the practical applications of superhydrophobic surfaces in some severe environments.

Research on Microstructure and Mechanical Properties of Nylon6/Basalt Fiber/High-Density Polyethylene Composites

As a representative polyolefin, high-density polyethylene (HDPE) has become one of the most commonly used commercial plastics with a wide range of applications in the world. However, its applications are limited due to poor mechanical properties. Hence, it is indispensable to develop composites with improved mechanical properties to overcome this disadvantage. In our work, basalt fiber (BF) and polyamide 6 (PA6)-reinforced HDPE composites were prepared. The effects of adding fiber, organic filler, and polar component maleic anhydride (MAH) on the microstructural characteristics of composites were investigated. Microstructural characterization evidenced that the binary-dispersed phase (PA6/BF) possesses a core-shell structure in which the component PA6 encapsulates the component BF, and the extent of encapsulation declines with the increase of MAH addition. It has been confirmed by scanning electron microscopy (SEM) observation that the microstructure is related to the interfacial tension of components. The effects of multicomponents on the crystallization behavior of composites were studied. The differential scanning calorimeter (DSC) analysis exhibited a significant change in the HDPE microstructure. Results showed that, as nucleating agents, PA6 and BF improve the crystallization rate in the cooling process. Furthermore, the rheological behavior of multicomponent composites was studied. With the increase of MAH, a clear improvement of complex viscosity and storage modulus was observed, of which the mechanism has been discussed in detail. The relationship between microstructure and heat resistance of composites was studied by a thermal deformation test under static fore. It is confirmed that the thermally conductive fiber BF and other components can form a thermally conductive network and channels, thus improving the heat resistance. It can become a composite material, which is suitable for special environments.

Modification of polylactide by poly(ionic liquid)-b-polylactide copolymer and bio-based ionomers: Excellent toughness, transparency and antibacterial property

Polylactide (PLA) is one of the most attractive bioplastics as it can be produced from nontoxic renewable feedstock. However, its inherently poor toughness greatly limits its large-scale application. Cost-effectively toughening PLA without sacrificing its transparency remains a big challenge. We herein prepared an imidazolium-based poly(ionic liquid)-b-PLA copolymer (ILA) and ionomers as toughening agent for PLA through an integrative approach including continuous-monomer-feeding copolymerization, quaternization reaction, ion exchange and inter-ionomers blending. By blending PLA with the ILA and ionomers, we successfully obtained PLA materials with combined features including high toughness, good transparency and antibacterial properties. The effects of regulated ionomer composition and ILA compatibilizer on phase morphology, mechanical properties and transparency of the blends were systematically studied. The optimum formulation (PLA/E12/ILA 60/40/5) shows an impressive transmittance of 89-93 %, high impact strength of 45 kJ/m² and elongation at break at 170 %, which are about 17 and 24 times that of pure PLA, respectively. More interestingly, the presence of imidazolium cation and anion groups endows the blends with attractive antibacterial properties. Ion exchange between ILA copolymer and the imidazolium-containing ionomeric system leads to a synergistic effect of compatibilization and efficient toughening, providing a new strategy for develop high performance PLA materials.

Physical Properties of Modified Polyphenylene Oxide as a Composite Material for Hydrogen Fuel Cell Stack Enclosure Suitable for Injection Molding

There is an increasing need for securing development technology for suitable materials to obtain more productive and lightweight automobile parts, including hydrogen fuel cell stack enclosures. Due to the poor moldability of Poly-Phenylene Oxide (PPO), which excels in terms of mechanical, thermal, and electrical properties, studies are being actively conducted to commercialize modified-PPO (mPPO). However, there is a lack of studies regarding injection molding analysis for pre-verification of the suitability of injection molding in the process of developing engineering plastic resins. Thus, this study utilized the following procedure: (1) it measured the physical properties of mPPO, (2) it selected sample candidates, (3) it applied the Design Of Experiments (DOE) to conduct an injection molding analysis, and finally, (4) it proposed an enclosure-dedicated mPPO due to its suitability for injection molding. The results of this study demonstrated the excellent moldability of mPPO with a mixing ratio of PPO 50%/Poly-Amide66(PA66) 50% among 16 samples by investigating the fill time, deflection, time to reach ejection temperature, void phenomenon and cycle time. Therefore, mPPO with a mixing ratio of PPO 50%/PA66 50% will exhibit the best moldability and increased productivity in manufacturing enclosures.

Poly (lactic acid) blends with excellent low temperature toughness: A comparative study on poly (lactic acid) blends with different toughening agents

Poly (lactic acid) (PLA) blends with different toughening agents were prepared by melt compounding, and the effects of toughening agents on the toughness of PLA, especially the low-temperature toughness, were investigated. All blends were immiscible systems, but the rheological Cole-Cole diagram showed that the blends had certain compatibility, and the interfacial bonding of PLA/Ethylene/butyl methacrylate/Glycidyl Methacrylate Terpolymer (GEBMA) blend was the best. With addition of the toughening agents, all blends showed improvement of the tensile and impact toughness both at room temperature and low temperature. GEBMA was the best toughening agent, the elongation at break and impact strength at room temperature and low temperature were greatly improved. The elongation at break, tensile strength and impact strength of PLA blend with 20 wt% GEBMA at -20 °C was 55.8 MPa, 195.9% and 18.8 kJ/m², respectively, which showed the reinforcement and super ductility at low temperature. However, the toughening effect of Poly (propylene carbonate) polyurethane (PPCU) at low temperature was poor. The T_g and interfacial bonding were the main factors affecting the toughness of the blends, especially at low temperature. The lower the T_g and the better the interfacial bonding, the better the toughness of the blends.

Preparation and properties of poly(L-lactic acid) blends with excellent low-temperature toughness by blending acrylic ester based impact resistance agent

Poly(L-lactic acid) (PLLA) blends with excellent low-temperature toughness and strength were prepared by melt compounding with acrylic ester based impact resistance agent (AEIR). The morphology, thermal properties, mechanical properties and biodegradability of the blends were investigated. Morphology observations revealed the blend was immiscible but had good compatibility with the dispersed phase size of about 200-300 nm. With the addition of AEIR, dramatic improvement in toughness of PLLA was achieved in a wide temperature range, especially at low temperatures the tensile strength was effectively remained. For the blend with 20 wt% AEIR, the tensile strength, elongation at break and impact strength were 51.6 MPa, 72% and 77.1 KJ/m² at -20 °C, respectively, much greater than that reported. The calculated T_g of AEIR was lower than the test temperatures, and the brittle-tough transition occurred. The PLLA matrix demonstrated obvious shear yielding which induced energy dissipation and therefore lead to excellent toughness of the blends. Moreover, the biodegradation of PLLA was enhanced after blends preparation.

Post-chemical grafting poly(methyl methacrylate) to commercially renewable elastomer as effective modifiers for polylactide blends

A novel poly(epichlorohydrin-co-ethylene oxide)-g-poly(methyl methacrylate) copolymer (ECO-g-PMMA) was successfully synthesized from a commercially renewable elastomer via the ATRP method. The graft copolymer was investigated as a toughening agent and compatibilizer for polylactide (PLA) and PLA/ECO blends, respectively. Binary blending PLA with the copolymers (5-15 wt%) significantly improved the strain at break of PLA above 200% without a great strength loss. More importantly, the ternary PLA/ECO/ECO-g-PMMA copolymer blends exhibited a remarkably high impact strength of 96.9 kJ/m² with non-broken behaviors. An interesting phase structure transformation from a typical sea-island structure to a unique quasi-continuous network structure was observed with varying the content of ECO-g-PMMA from 0 to 15 wt% in the ternary blends. The native toughening mechanism analysis indicated the synergistic toughening effect of the good interfacial adhesion and unique quasi-continuous morphology endowed the ternary blends with excellent mechanical performance.

Significant improvement of the low-temperature toughness of PVC/ASA/NBR ternary blends through the concept of mismatched thermal expansion coefficient

In this study, poly(vinyl chloride) (PVC)/acrylonitrile-styrene-acrylic terpolymer (ASA)/acrylonitrile-butadiene rubber (NBR) ternary blends were designed based on the concept of mismatched thermal expansion coefficient between different components, resulting in significant improvement of the low-temperature toughness. The large difference in thermal expansion coefficients strengthened the interfacial tensile force (i.e. negative pressure) on NBR phase and reduced its glass transition temperature (T g ) by nearly 20°C, which was attributed to the improvement in the free volume of NBR. As a result, the low-temperature toughness of PVC/ASA/NBR ternary blends improved significantly. With the incorporation of 12.5 phr NBR in the PVC/ASA (100/15, w/w) matrix, the blends could achieve the highest impact strength of 76.2 kJ/m2 at 0°C and 10.7 kJ/m2 at −30°C. Simultaneously, the brittle-ductile transition (BDT) of the toughness shifted to the high NBR content region with the decrease of temperature. However, the improvement in the toughness of PVC/ASA/NBR ternary blends was at the expense of a decrease in rigidity.

Effect of Core-Shell Morphology on the Mechanical Properties and Crystallization Behavior of HDPE/HDPE-g-MA/PA6 Ternary Blends

In this paper, the high-density polyethylene/maleic anhydride grafted high-density polyethylene/polyamide 6 (HDPE/HDPE-g-MA/PA6) ternary blends were prepared by blend melting. The binary dispersed phase (HDPE-g-MA/PA6) is of a core-shell structure, which is confirmed by the SEM observation and theoretical calculation. The crystallization behavior and mechanical properties of PA6, HDPE-g-MA, HDPE, and their blends were investigated. The crystallization process, crystallization temperature, melting temperature, and crystallinity were studied by differential scanning calorimetry (DSC) testing. The results show that PA6 and HDPE-g-MA interact with each other during crystallizing, and their crystallization behaviors are different when the composition is different. At the same time, the addition of core-shell particles (HDPE-g-MA/PA6) can affect the crystallization behavior of the HDPE matrix. With the addition of the core-shell particles, the comprehensive mechanical properties of HDPE were enhanced, including tensile strength, elastic modulus, and the impact strength. Combined with previous studies, the toughening mechanism of core-shell structure is discussed in detail. The mechanism of the core-shell structure toughening is not only one, but the result of a variety of mechanisms together.