Gyroid-structured nanoporous polymer monolith from PDMS-containing block copolymers for templated synthesis

Diblock and Triblock Copolymers as Nanostructured Precursors to Functional Nanoporous Materials: From Design to Application

Block copolymers have gained tremendous interest from the scientific community in the last two decades. These macromolecular architectures indeed constitute ideal nanostructured precursors for the generation of nanoporous materials meant for various high added value applications. The parallel emergence of controlled polymerization techniques has notably enabled to finely control their molecular features to confer them with unique structural and physicochemical properties, such as low dispersity values (Đ), well-defined volume fractions, and controlled functionality. The nanostructuration and ordering of diblock or triblock copolymers, which can be achieved through various experimental techniques, including channel die processing, solvent vapor or thermal annealing, nonsolvent-induced phase separation or concomitant self-assembly, and nonsolvent-induced phase separation, allows for the preparation of orientated microphase-separated copolymers whose morphology is dictated by three main factors, i.e., Flory-Huggins interaction parameter between constitutive blocks, volume fraction of the blocks, and polymerization degree. This review article provides an overview of the actual state of the art regarding the preparation of functional nanoporous materials from either diblock or triblock copolymers. It will also highlight the major applications of such peculiar materials.

Crosslinking of a polycaprolactone/tourmaline scaffold by sodium stearate with improved mechanical strength and bioactivity

Although polycaprolactone (PCL) matrix composites have been extensively studied, the weak interface with nanofillers limits their further applications in bone tissue engineering. Herein, this study has designed a porous bone scaffold model using the triply periodic minimal surfaces (TPMS), and the optimal porosity was determined by comparing the mechanical properties. A sodium stearate-modified PCL/tourmaline (PCL/TM) composite scaffold with a strong interfacial effect was prepared by selective laser sintering technology. Wherein, sodium stearate acts as a bridge to improve the interaction between TM and PCL interface, while promoting its uniform dispersion. The results showed that the PCL/3% modified TM specimens exhibit the optimum mechanical properties, and their ultimate tensile and compressive strength increases by 21.8% and 32.1%, respectively, compared with pure PCL. The factors of mechanical enhancement of composite scaffolds can be elaborated from the construction of interface bridges. On the one hand, the carboxyl group at one end of sodium stearate will interact with the hydroxyl group on the surface of TM to enhance interfacial adsorption by forming ionic bonds and hydrogen bonds. On the other hand, the hydrophobic long chain at the other end of sodium stearate is universally compatible with hydrophobic PCL, thereby improving the dispersion of TM. These characteristics make the PCL/TM composite scaffold a valuable reference for its application in bone tissue engineering.

Controlled Self-Assembly of Polystyrene-block-Polydimethylsiloxane for Fabrication of Nanonetwork Silica Monoliths

Herein, this work aims to carry out controlled self-assembly of single-composition block copolymer for the fabrication of various nanonetwork silica monoliths. With the use of lamellae-forming polystyrene-block-polydimethylsiloxane (PS-b-PDMS), nanonetwork-structured films could be fabricated by solvent annealing using a PS-selective solvent (chloroform). By simply tuning the flow rate of nitrogen purge to the PS-selective solvent for the controlled self-assembly of the PS-b-PDMS, gyroid- and diamond-structured monoliths can be formed due to the difference in the effective volume of PS in the PS-b-PDMS during solvent annealing. As a result, well-ordered nanonetwork SiO₂ (silica) monoliths can be fabricated by templated sol-gel reaction using hydrofluoric acid etched PS-b-PDMS film as a template followed by the removal of the PS. This bottom-up approach for the fabrication of nanonetwork materials through templated synthesis is appealing to create nanonetwork materials for various applications.

Bioinspired Nanonetwork Hydroxyapatite from Block Copolymer Templated Synthesis for Mechanical Metamaterials

Inspired by Mantis shrimp, this work aims to suggest a bottom-up approach for the fabrication of nanonetwork hydroxyapatite (HAp) thin film using self-assembled polystyrene-block-polydimethylsiloxane (PS-b-PDMS) block copolymer (BCP) with a diamond nanostructure as a template for templated sol-gel reaction. By introducing poly(vinylpyrrolidone) (PVP) into precursors of calcium nitrate tetrahydrate and triethyl phosphite, which limits the growth of forming HAp nanoparticles, well-ordered nanonetwork HAp thin film can be fabricated. Based on nanoindentation results, the well-ordered nanonetwork HAp shows high energy dissipation compared to the intrinsic HAp. Moreover, the uniaxial microcompression test for the nanonetwork HAp shows high energy absorption per volume and high compression strength, outperforming many cellular materials due to the topologic effect of the well-ordered network at the nanoscale. This work highlights the potential of exploiting BCP templated synthesis to fabricate ionic solid materials with a well-ordered nanonetwork monolith, giving rise to the brittle-to-ductile transition, and thus appealing mechanical properties with the character of mechanical metamaterials.

Well-Ordered Nanonetwork Metamaterials from Block Copolymer Templated Syntheses

ConspectusThrough the morphological evolution to give highly optimized complex architectures at different length scales, fine-tuned textures for specific functions in living organisms can be achieved in nature such as a bone core with very complicated porous architecture to attain a significant structural efficiency attributed to delicately structured ligaments and density gradients. As inspired by nature, materials with periodic network structures (i.e., well-defined porous textures) in the nanoscale are appealing and promising for innovative properties. Biomimicking from nature, organic and/or inorganic nanonetworks can be synthetically fabricated, giving broadness and effectiveness when tuning the desired properties. Metamaterials are materials whose effective properties do not result from the bulk behavior of the constituent materials but rather mainly from their deliberate structuring. The performances of fabricating metamaterials will depend on the control of size, shape, order, and orientation of the forming textures. One of the appealing textures for the deliberate structuring is network architecture. Network materials possess self-supporting frameworks, open-cell character, high porosity, and large specific surface area, giving specific functions and complexity for diverse applications. As demonstrated by recent studies, exceptional mechanical performances such as negative thermal expansion, negative Poisson's ratio, and twisting under uniaxial forces can be achieved by the effect of the deliberate structuring with nanonetwork textures. In contrast to a top-down approach, a bottom-up approach is cost-effective, and also it can overcome the size limitation to reach nanoscale fabrication. It can be foreseen that network metamaterials with a feature size of tens of nanometers (referred as nanonetwork metamaterials) may provide new comprehension of the structure and property relationships for various materials. The self-assembly of block copolymers (BCPs) is one of the most used methods to build up well-ordered nanostructured phases from a bottom-up approach with precise control of size, shape, and orientation in the thin films for realistic applications. In this account, we summarize recent advancements in the fabrication of nanohybrids and nanoporous materials with well-ordered nanonetwork textures even with controlled helicity by combining block copolymer self-assembly and templated syntheses for mechanical and optical applications with superior properties beyond nature as metamaterials as well as chiral metamaterials with new properties for chiroptic applications such as chiral plasmonics, beam splitter, and negative refraction. The description of the fundamental facets of a nonconventional structure-property relationship with the characters of metamaterials and the state-of-the-art methodologies to fabricate nanonetworks using block copolymer self-assembly will stimulate research activities for the development of nanonetwork metamaterials with exceptional individual and multifunctional properties for futuristic devices.

Synthesis and Characterization of Polymeric Microspheres Template for a Homogeneous and Porous Monolith

Monolith is an emerging technology applicable for separation, filtration, and chromatography due to its interconnected pore structure. However, the current templates used to form monolith pores are associated with poor heat dissipation, uneven pore size distribution, and relatively low mechanical strength during monolith scale-up. Templates made from polymeric microsphere particles were synthesized via a solvent evaporation technique using different types of polymer (polystyrene, polycaprolactone, polypropylene, polyethylene, and poly (vinyl-alcohol) at varied polymer (10-40 wt%) and surfactant (5-10%) concentrations. The resulting microsphere particles were tested as a monolith template for the formation of homogenous pores. Among the tested polymers, polystyrene at 10 wt% concentration demonstrated good particle morphology determined to around 1.94-3.45 µm. The addition of surfactant at a concentration of 7-10 wt% during microsphere synthesis resulted in the formation of well-shaped and non-aggregating microsphere particles. In addition, the template has contributed to the production of porous monoliths with enhanced thermal stability. The thermogravimetric analysis (TGA) indicated monolith degradation between 230 °C and 450 °C, implying the material excellent mechanical strength. The findings of the study provide insightful knowledge on the feasibility of polymeric microsphere particles as a pore-directing template to fabricate monoliths with desired pore structures.

Mesochiral phases from the self-assembly of chiral block copolymers

Self-assembly of block copolymers with chiral sense gives mesochiral phases possessing helical sense. With the controlled chirality of the helical cylinder and chiral network, it is appealing to fabricate chiral materials for applications.

Examination of well ordered nanonetwork materials by real- and reciprocal-space imaging

The development of well ordered nanonetwork materials (in particular gyroid-structured materials) has been investigated using a block-copolymer template for templated electroless plating as an example system for the examination of network formation using X-ray scattering. By taking advantage of the nucleation and growth mechanism of templated electroless plating, gyroid-structured Au was successfully fabricated through the development of Au nanoparticles, then tripods and branched tripods, and finally an ordered network. Each stage in the development of the network phase could then be examined by combining real-space transmission electron microscopy observations with reciprocal-space small-angle X-ray scattering results. The fingerprint scattering profile of the building block for the network (i.e. the tripod of the gyroid) could be well fitted with the form factor of an effective sphere, and the diffraction results from the ordered network could thus be reasonably addressed. As a result, the examination of well ordered network materials can be simplified as the scattering from the form factor of a sphere convoluted with the nodes of its structure factor, providing a facile method of identifying the network phases from X-ray scattering data.