Photo-curable acrylate polyurethane as efficient composite membrane for CO2 separation

Recent advancements in polyurethane-based membranes for gas separation

Gas separation membranes are critical in a variety of environmental research and industrial applications. These membranes are designed to selectively allow some gases to flow while blocking others, allowing for the separation and purification of gases for a variety of applications. Therefore, the demand for fast and energy-efficient gas separation techniques is of central interest for many chemical and energy production diligences due to the intensified levels of greenhouse and industrial gases. This encourages the researchers to innovate techniques for capturing and separating these gases, including membrane separation techniques. Polymeric membranes play a significant role in gas separations by capturing gases from the fuel combustion process, purifying chemical raw material used for plastic production, and isolating pure and noncombustible gases. Polyurethane-based membrane technology offers an excellent knack for gas separation applications and has also been considered more energy-efficient than conventional phase change separation methodologies. This review article reveals a thorough delineation of the current developments and efforts made for PU membranes. It further explains its uses for the separation of valuable gases such as carbon dioxide (CO2), hydrogen (H2), nitrogen (N2), methane (CH4), or a mixture of gases from a variety of gas spillages. Polyurethane (PU) is an excellent choice of material and a leading candidate for producing gas-separating membranes because of its outstanding chemical chemistry, good mechanical abilities, higher permeability, and variable microstructure. The presence of PU improves several characteristics of gas-separating membranes. Selectivity and separation efficiency of PU-centered membranes are enhanced through modifications such as blending with other polymers, use of nanoparticles (silica, metal oxides, alumina, zeolite), and interpenetrating polymer networks (IPNs) formation. This manuscript critically analyzes the various gas transport methods and selection criteria for the fabrication of PU membranes. It also covers the challenges facing the development of PU-membrane-based separation procedures.

Rational Design, Synthesis, and Structure-Property Relationship Studies of a Library of Thermoplastic Polyurethane Films as an Effective and Scalable Encapsulation Material for Perovskite Solar Cells

Hybrid organic-inorganic metal halide perovskite solar cell (PSC) technology is experiencing rapid growth due to its simple solution chemistry, high power conversion efficiency (PCE), and potential for low-cost mass production. Nevertheless, the primary obstacle preventing the upscaling and widespread outdoor deployment of PSC technology is the poor long-term device stability, which stems from the inherent instability of perovskite materials in the presence of oxygen and moisture. To address this issue, in this work, we have synthesized a series of thermoplastic polyurethanes (TPUs) through a rational design by utilizing polyols having different molecular weights and diverse isocyanates (aromatic and aliphatic). Thorough characterization of these TPUs (ASTM and ISO standards) along with structure-property relationship studies were carried out for the first time and were then used as the encapsulation material for PSCs. The prepared TPUs were robust and adhered well with the glass substrate, and the use of low temperature during the encapsulation process avoided the degradation of the perovskite absorber and other organic layers in the device stack. The encapsulated devices retained more than 93% of their initial power conversion efficiency (PCE) for over 1000 h after exposure to harsh environmental conditions such as high relative humidity (80 ± 5% RH). Furthermore, the encapsulated perovskite absorbers showed remarkable stability when they were soaked in water. This article demonstrates the potential of TPU as a suitable and easily scalable encapsulant for PSCs and pave the way for extending the lifetime and commercialization of PSCs.

A review on the features, performance and potential applications of hydrogel-based wearable strain/pressure sensors

Over the past few years, development of wearable devices has gained increasing momentum. Notably, the demand for stretchable strain sensors has significantly increased due to many potential and emerging applications such as human motion monitoring, prosthetics, robotic systems, and touch panels. Recently, hydrogels have been developed to overcome the drawbacks of the elastomer-based wearable strain sensors, caused by insufficient biocompatibility, brittle mechanical properties, complicated fabrication process, as the hydrogels can provide a combination of various exciting properties such as intrinsic electrical conductivity, suitable mechanical properties, and biocompatibility. There are numerous research works reported in the literature which consider various aspects as preparation approaches, design strategies, properties control, and applications of hydrogel-based strain sensors. This article aims to present a review on this exciting topic with a new insight on the hydrogel-based wearable strain sensors in terms of their features, strain sensory performance, and prospective applications. In this respect, we first briefly review recent advances related to designing the materials and the methods for promoting hydrogels' intrinsic features. Then, strain (both tensile and pressure) sensing performance of prepared hydrogels is critically studied, and alternative approaches for their high-performance sensing are proposed. Subsequently, this review provides several promising applications of hydrogel-based strain sensors, including bioapplications and human-machine interface devices. Finally, challenges and future outlooks of conductive and stretchable hydrogels employed in the wearable strain sensors are discussed.

Impact of scale, activation solvents, and aged conditions on gas adsorption properties of UiO-66

This work reports on the potential application of UiO-66 in gas sweetening and its structural stability against water, air, dimethylformamide (DMF), and chloroform. The UiO-66 nanoparticles were solvothermally synthesized at different scales and activated via solvent exchange technique using chloroform, methanol, and ethanol. Thus prepared and aged MOFs were characterized using Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), Field emission scanning electron microscopy (FESEM), and nitrogen adsorption-desorption analysis. The chloroform-activated MOF showed the largest surface area among all activation solvents, and presented high uptakes of 8.8 and 4.3 mmol/g for CO₂ and CH₄, respectively, at 298 K and 30 bar. This might be due to removing all unreacted organic ligands and DMF molecules from the pores of the framework. The UiO-66 nanoparticles are stable at the experimental conditions with no significant loss in crystalline structure and gas adsorption ability even after aging under different conditions for one year. The UiO-66 could be easily regenerated at 373 K with no observed significant reduction in gas uptakes even after five consecutive adsorption-desorption cycles. The present findings suggest the excellent potential of the UiO-66-derived MOFs as the promising materials for CO₂/CH₄ separation at low pressures and results can be applied in practical natural gas sweetening.

Mixed-Matrix Composite Membranes Based on UiO-66-Derived MOFs for CO2 Separation

We demonstrated a novel mixed-matrix composite membrane (MMCM) based on acrylated polyurethane (APU) and UiO-66 nanoparticles to separate CO₂/N₂ mixture. UiO-66 and functionalized UiO-66 including NH₂-UiO-66 and glycidyl methacrylate (GMA)-UiO-66 were loaded into APU/2-hydroxyethyl methacrylate (APUH) matrix at variable concentrations between 3 and 30 wt %. APUH/GMA-UiO-66 MMCMs exhibited strong adhesion with a support layer of polyester/polysulfone, which was not deteriorated after immersion in water for a long time (20 days). Incorporation of UiO-66 and its functionalized forms increased simultaneously permeability and CO₂/N₂ selectivity, which were indeed superior in comparison with those of MMCMs reported previously. GMA-UiO-66-filled MMCM displayed a CO₂ permeance of 14.5 Barrer and a CO₂/N₂ selectivity of 53 at a critical concentration (25 wt %). This attractive separation performance of APUH/UiO-66 offered an exciting platform for the development of composite membranes for sustainable CO₂ separations.

Amino-silane-grafted NH2-MIL-53(Al)/polyethersulfone mixed matrix membranes for CO2/CH4 separation

Mixed-matrix membranes (MMMs) are promising candidates for carbon dioxide separation.