Self-healing, reprocessing and sealing abilities of polysulfide-based polyurethane

Modifying Effect and Mechanism of Polymer Powder on the Properties of Asphalt Binder for Engineering Application

For achieving the better modifying effect of polyurethane on asphalt pavement materials, the PUA powder modifier was prepared with fine grinding at the glass transition temperature, and polyurethane-modified asphalt (PUA-MA) with different dosages of modifier was prepared. The impact of the PUA on the physical properties of asphalt binder was studied. The modifying mechanism of PUA on asphalt was explored by investigating the thermal performance and chemical composition of asphalt (thermogravimetric analysis, differential scanning calorimetry test, and Fourier transform infrared spectroscopy). The micrograph of the interactive interface was characterized by scanning an electron microscope. Furthermore, the rheological properties of PUA-MA were also investigated and analyzed. The results indicated that the PUA had a dense structure with few pores on the surface. After mixing with asphalt, it altered the asphalt's internal structure via physical fusion and chemical reaction (carbamate formation). PUA improved the thermal stability of asphalt, enhanced the asphalt's thermal decomposition temperature, and further reduced the thermal mass loss while decreasing the glass transition temperature. The addition and dosage increase in the PUA modifier significantly improved the softening point, viscosity, complex shear modulus, and rutting factor of asphalt. Also, the PUA could improve the elastic recovery ability of asphalt and enhance the rutting resistance of asphalt at high temperatures. However, the crack resistance at low temperatures was not effectively improved (ductility and penetration decreased). When the dosage was 6-9%, PUA-MA had the best high-temperature performance, but asphalt showed poor low-temperature performance at this dosage. This study provides a theoretical reference for popularizing and applying polyurethane as an asphalt modifier in road engineering.

Ultra-Tough Waterborne Polyurethane-Based Graft-Copolymerized Piezoresistive Composite Designed for Rehabilitation Training Monitoring Pressure Sensors

Effective training is crucial for patients who need rehabilitation for achieving optimal recovery and reducing complications. Herein, a wireless rehabilitation training monitoring band with a highly sensitive pressure sensor is proposed and designed. It utilizes polyaniline@waterborne polyurethane (PANI@WPU) as a piezoresistive composite material, which is prepared via the in situ grafting polymerization of PANI on the WPU surface. WPU is designed and synthesized with tunable glass transition temperatures ranging from -60 to 0 °C. Dipentaerythritol (Di-PE) and ureidopyrimidinone (UPy) groups are introduced, endowing the material with good tensile strength (14.2 MPa), toughness (62 MJ-1 m-3 ), and great elasticity (low permanent deformation: 2%). Di-PE and UPy enhance the mechanical properties of WPU by increasing the cross-linking density and crystallinity. Combining the toughness of WPU and the high-density microstructure derived by hot embossing technology, the pressure sensor exhibits high sensitivity (168.1 kPa-1 ), fast response time (32 ms), and excellent stability (10 000 cycles with 3.5% decay). In addition, the rehabilitation training monitoring band is equipped with a wireless Bluetooth module, which can be easily applied to monitor the rehabilitation training effect of patients using an applet. Therefore, this work has the potential to significantly broaden the application of WPU-based pressure sensors for rehabilitation monitoring.

Improving Sustainability through Covalent Adaptable Networks in the Recycling of Polyurethane Plastics

The global plastic waste problem has created an urgent need for the development of more sustainable materials and recycling processes. Polyurethane (PU) plastics, which represent 5.5% of globally produced plastics, are particularly challenging to recycle owing to their crosslinked structure. Covalent adaptable networks (CANs) based on dynamic covalent bonds have emerged as a promising solution for recycling PU waste. CANs enable the production of thermoset polymers that can be recycled using methods that are traditionally reserved for thermoplastic polymers. Reprocessing using hot-pressing techniques, in particular, proved to be more suited for the class of polyurethanes, allowing for the efficient recycling of PU materials. This Review paper explores the potential of CANs for improving the sustainability of PU recycling processes by examining different types of PU-CANs, bond types, and fillers that can be used to optimise the recycling efficiency. The paper concludes that further research is needed to develop more cost-effective and industrial-friendly techniques for recycling PU-CANs, as they can significantly contribute to sustainable development by creating recyclable thermoset polymers.

Exploration of the Fire-Retardant Potential of Microencapsulated Ammonium Polyphosphate in Epoxy Vitrimer Containing Dynamic Disulfide Bonds

Epoxy vitrimers appear as a promising alternative to common epoxy thermoset composites. Nevertheless, the possibilities of applying these materials are limited due to their high flammability which may cause high fire risks. To date, the flame-retardant epoxy vitrimer systems reported in the literature almost all rely on intrinsic flame retardancy to achieve high fire safety; however, the complex and expensive synthesis process hinders their large-scale application. In this work, disulfide-based epoxy vitrimer (EPV) was fabricated with 4, 4'-dithiodianiline as the curing agent, and microencapsulated ammonium polyphosphate (MFAPP) was employed as a potential additive flame retardant to improve their fire retardancy. As a comparative study, common epoxy (EP) composites were also prepared using 4,4'-diaminodiphenylmethane as the curing agent. The results showed that the introduction of dynamic disulfide bonds led to a reduction in the initial thermal decomposition temperature of EPV by around 70 °C compared to EP. Moreover, the addition of 7.5 wt.% of MFAPP endowed EP with excellent fire performance: the LOI value was as high as 29.9% and the V-0 rating was achieved in the UL-94 test (3.2 mm). However, under the same loading, although EPV/MFAPP7.5% showed obvious anti-dripping performance, it did not reach any rating in the UL-94 test. The flame-retardant mechanisms in the condensed phase were evaluated using SEM-EDS, XPS, and Raman spectroscopy. The results showed that the residue of EPV/MFAPP7.5% presented numerous holes during burning, which failed to form a continuous and dense char layer as a physical barrier resulting in relatively poor flame retardancy compared to EP/MFAPP7.5%.

Dual dynamic bonds approach for polyurethane recycling and self-healing of emulsified asphalt

To recycle polyurethane and extend the service life of polyurethane-modified emulsified asphalt, this study developed novel perspectives for a lower carbon-footprint and cleaner preparation of recyclable polyurethane (RWPU) and its modified emulsified asphalt (RPUA-x) by using self-emulsification and dual dynamic bonds. Particle dispersion and zeta potential tests reflected that the emulsions of RWPU and RPUA-x existed excellent dispersion and storage stability. Microscopic and thermal analyses indicated that RWPU possessed dynamic bonds and maintained thermal stability below 250 °C as anticipated. Concurrently, RWPU provided RPUA-x with a strong physical cross-linking network, and a homogeneous phase was observed in RPUA-x after drying. Self-healing and mechanical evaluation results revealed that the regeneration efficiencies of RWPU were 72.3 % (stress) and 100 % (strain), respectively, and the stress-strain healing efficiency of RPUA-x was >73 %. The energy dissipation performance and plastic damage principle of RWPU were investigated using cyclic tensile loading. The multiple self-healing mechanisms of RPUA-x were revealed through microexamination. Furthermore, the viscoelasticity of RPUA-x and variations in flow activation energy were determined based on Arrhenius fitting from dynamic shear rheometer tests. In conclusion, disulfide bonds and hydrogen bonds endow RWPU with remarkable regenerative properties and grant RPUA-x with both asphalt diffusion self-healing and dynamic reversible self-healing capabilities.

Research Progress of Elastomer Materials and Application of Elastomers in Drilling Fluid

An elastomer is a material that undergoes large deformation under force and quickly recovers its approximate initial shape and size after withdrawing the external force. Furthermore, an elastomer can heal itself and increase volume when in contact with certain liquids. They have been widely used as sealing elements and packers in different oil drilling and development operations. With the development of drilling fluids, elastomer materials have also been gradually used as drilling fluid additives in drilling engineering practices. According to the material type classification, elastomer materials can be divided into polyurethane elastomer, epoxy elastomer, nanocomposite elastomer, rubber elastomer, etc. According to the function classification, elastomers can be divided into self-healing elastomers, expansion elastomers, etc. This paper systematically introduces the research progress of elastomer materials based on material type classification and functional classification. Combined with the requirements for drilling fluid additives in drilling fluid application practice, the application prospects of elastomer materials in drilling fluid plugging, fluid loss reduction, and lubrication are discussed. Oil-absorbing expansion and water-absorbing expansion elastomer materials, such as polyurethane, can be used as lost circulation materials, and enter the downhole to absorb water or absorb oil to expand, forming an overall high-strength elastomer to plug the leakage channel. When graphene/nano-composite material is used as a fluid loss additive, flexibility and elasticity facilitate the elastomer particles to enter the pores of the filter cake under the action of differential pressure, block a part of the larger pores, and thus, reduce the water loss, while it would not greatly change the rheology of drilling fluid. As a lubricating material, elastic graphite can form a protective film on the borehole wall, smooth the borehole wall, behaving like a scaly film, so that the sliding friction between the metal surface of the drill pipe and the casing becomes the sliding friction between the graphite flakes, thereby reducing the friction of the drilling fluid. Self-healing elastomers can be healed after being damaged by external forces, making drilling fluid technology more intelligent. The research and application of elastomer materials in the field of drilling fluid will promote the ability of drilling fluid to cope with complex formation changes, which is of great significance in the engineering development of oil and gas wells.

Research on Micro-Mechanics Modelling of TPU-Modified Asphalt Mastic

To explore the interactions and mechanisms of Thermoplastic polyurethane (TPU)-modified asphalt with different kinds of mineral fillers, a micro-mechanical model for TPU-modified asphalt mastic was established, which considered the interaction between asphalt and mineral powder to effectively analyze the internal mechanisms affecting the rheological properties of TPU-modified asphalt mastic. In this study, according to the micro-mechanics of composites’ principles, the dynamic shear modulus (|G*|) of asphalt mastic with different mass ratios of filler/asphalt (F/A) was calculated by the homogenize morphologically representative pattern (H-MRP) model. The key ratio of F/A, which is close to the test result, can be determined, and a four-phase H-MRP model of the TPU modified asphalt mastic was established after considering the structure of asphalt layer thickness. The results were interpreted based on the known reactions of TPU with asphalt model compounds. The |G*| of TPU-modified asphalt mastic was predicted by using this model. Furthermore, the effects of the complex shear modulus, Poisson’s ratio of TPU-modified asphalt, Poisson’s ratio, particle size of mineral powder, and thickness of the structural asphalt layer in the |G*| of TPU-modified asphalt mastic were analyzed in the whole-model construction, as well as the internal mechanism of the |G*| of TPU modified asphalt mastic. In addition, can also be found the predicted value of |G*| calculated by the four-phase H-MRP model is close to the experimental value after choosing a structural asphalt layer of appropriate thickness.

Self-healing dynamic bond-based robust polyurethane acrylate hybrid polymers

Herein, a self-healing hybrid polyurethane acrylate was prepared by solution polymerization of acrylic monomers (2-hydroxypropylmethacrylate/butyl acrylate mixture) in the presence of performed polyurethane chains containing aliphatic disulfide bonds with terminal...

A colorless, transparent and mechanically robust polyurethane elastomer: synthesis, chemical resistance and adhesive properties

In this work, a transparent, mechanically strong and chemically resistant XDI-PUE adhesive was fabricated, which exhibited a remarkable tensile stress of 21.0 MPa with a break strain of 1608%. XDI-PUE also showed good chemical resistance towards toluene and NaOH aqueous solution.

Polythiourethane Covalent Adaptable Networks for Strong and Reworkable Adhesives and Fully Recyclable Carbon Fiber-Reinforced Composites

The development of adhesives with superior optical and mechanical performance, solvent resistance, and reworkability is gaining increasing attention in recent years. However, traditional materials do not possess reprocessability and healing characteristics for sustainable development. Here, a superior dynamic polythiourethane (PTU) adhesive with high reprocessability was developed by introducing covalent adaptable networks (CANs). Specifically, dynamic thiocarbamate bonds (TCB) were used to prepare PTU CANs, which showed dramatically enhanced malleability and recyclability. The Young's modulus of the material was 2.0 GPa and the tensile strength was 62.7 MPa. The reprocessing temperature of CANs was reduced to 80 °C while more than 90% of their mechanical properties were retained, even after being reprocessed several times. Moreover, the highly transparent and water-resistant PTU CANs featured an excellent bonding property and reworkability for various materials including glass, with a lap shear strength of 2.9 MPa, metal (5.1 MPa), and wood (6.3 MPa), compared with commercially available adhesives. Additionally, carbon fiber-reinforced composites constructed with PTU CANs were capable of being fully recycled and reused. Importantly, laminated glass with a toughened PTU-PU elastomer interface exhibited an outstanding impact fatigue-resistance behavior, sustaining thousands of impacts. These features demonstrate that PTU CANs show great potential as sustainable materials.

"Self-Lockable" Liquid Crystalline Diels-Alder Dynamic Network Actuators with Room Temperature Programmability and Solution Reprocessability

Novel main-chain liquid crystalline Diels-Alder dynamic networks (LCDANs) were prepared that exhibit unprecedented ease for actuator programming and reprocessing compared to existing liquid crystalline network (LCN) systems. Following cooling from 125 °C, LCDANs are deformed with aligned mesogens self-locked at room temperature by slowly formed Diels-Alder (DA) bonds, which allows for the formation of solid 3D actuators capable of reversible shape change, and strip walker and wheel-capable light-driven locomotion upon either thermally or optically induced order-disorder phase transition. Any actuator can readily be erased at 125 °C and reprogrammed into a new one under ambient conditions. Moreover, LCDANs can be processed directly from melt (for example, fiber drawing) and from solution (for example, casting tubular actuators), which cannot be achieved with LCNs using exchangeable covalent bonds. The combined attributes of LCDANs offer significant progress toward developing easily programmable/processable LCN actuators.

Preparation and Properties of Self-Healing Polyurethane Elastomer Derived from Tung-Oil-Based Polyphenol

A tung-oil-based polyphenol (ATOM), containing the phenolic hydroxyl group, was synthesized from tung oil and 4-maleimidophenol by the Diels-Alder addition reaction. Then self-healing thermosetting polyurethanes were prepared from ATOM and the polyurethane prepolymer. The chemical structure and cross-link network were confirmed by Fourier transform infrared spectroscopy (FTIR) and swelling tests. The products partially dissolved in trichlorobenzene when the temperature rose to 110 °C. Temperature-variable FTIR confirmed that the phenolic urethane starts to partially dissolve at 100 °C, which can be explained by the experimental phenomenon in swelling tests. Tensile property analysis showed that the broken and healed thermosets maintained about 46-64% of their original tensile strengths and 81-88% of their original elongations at break, respectively.

Bio-based healable non-isocyanate polyurethanes driven by the cooperation of disulfide and hydrogen bonds

Novel bio-based non-isocyanate polyurethanes with tunable mechanical and self-healing properties are successfully synthesized.

A colorless, transparent and self-healing polyurethane elastomer modulated by dynamic disulfide and hydrogen bonds

A self-healing PU elastomer modulated by disulfide and hydrogen bonding with high transparency of 97% was reported.

Self-Healing Polyurethane Elastomers Based on a Disulfide Bond by Digital Light Processing 3D Printing

A type of polyurethane elastomer with excellent self-healing ability has been fabricated through digital light processing 3D printing. First, a type of polyurethane acrylate containing disulfide bonds is synthesized and then compounded with reactive diluent and photoinitiators to get a photopolymer resin. Due to the good fluidity and high curing rate, the photopolymer resin can be applied in DLP 3D printing, and various 3D objects with complicated structures, high printing accuracy, and remarkable self-healing ability have been printed. The tensile strength and elongation at break of the polyurethane elastomer are 3.39 ± 0.09 MPa and 400.38 ± 14.26%, respectively, and the healing efficiency can get to 95% after healing at 80 °C for 12 h and can be healed for multiple times. With the ease of fabrication and excellent performance, the polyurethane elastomers from DLP 3D printing have great potential applications in flexible electronics, soft robotics, and sensors.

Synthesis of Self-Healing Waterborne Polyurethane Systems Chain Extended with Chitosan

In this study, the self-healing properties of waterborne polyurethane (WPU) were implemented by chitosan as a chain extender of polyurethane prepolymers. The physical properties and self-healing efficiency of WPU were studied by changing the molar fractions of chitosan from 0.1 to 0.3. After thermal treatment for 24 h at 110 °C, the self-healing efficiency for the tensile strength of the highest chitosan content (WPU-C3) was found to be 47%. The surface scratch was also completely restored. The efficiency of the sample with the lowest chitosan content (WPU-C1) was found to be 35%, while that of the control sample without chitosan (WPU-C0) was 4%. The self-healing properties of the as-prepared films were attributed to the exchange reactions between the hydroxyl groups of chitosan and the urethane groups in the films at elevated temperature. It is inferred that self-healing WPU can be synthesized by chain extension with chitosan.

Rapidly Reprocessable Cross-Linked Polyhydroxyurethanes Based on Disulfide Exchange

Polymer networks that are cross-linked by dynamic covalent bonds often sacrifice the robust mechanical properties of traditional thermosets in exchange for rapid and efficient reprocessability. Polyurethanes are attractive materials for reprocessable cross-linked polymers because of their excellent mechanical properties, widespread use, and ease of synthesis, but their syntheses typically rely on harmful isocyanate precursors. Polyhydroxyurethanes (PHUs), derived from amines and cyclic carbonates, are promising alternatives to traditional polyurethanes. PHU networks are reprocessable via transcarbamoylation reactions even in the absence of external catalysts, but this process occurs over hours at temperatures above 150 °C. We have dramatically shortened the reprocessing times of PHU networks by incorporating dynamic disulfide bonds. Using cystamine as a comonomer gives materials with similar thermal stability and mechanical properties to other rigid cross-linked PHUs. Despite their excellent mechanical properties, these materials show rapid stress relaxation and have characteristic relaxation times as low as 30 s at 150 °C. This property enables reprocessing with quantitative recovery of cross-link density as measured by DMTA after only 30 min of elevated-temperature compression molding. Disulfide incorporation is a promising approach to obtain reprocessable, cross-linked PHU resins that are not derived from isocyanates.