Tensile study of melt-spun poly(3-hydroxybutyrate) P3HB fibers: Reversible transformation of a highly oriented phase

The Structural Evolution of β-to-α Phase Transition in the Annealing Process of Poly(3-hydroxybutyrate-co-3-hydroxyvalerate)

In this study, the structural and property changes induced in the highly ordered structure of preoriented poly(3-hydroxybutyrate-co-3-hydroxyvalerate) PHBV films containing the β-form during annealing were investigated. The transformation of the β-form was investigated by means of in situ wide-angle X-ray diffraction (WAXD) using synchrotron X-rays. The comparison of PHBV films with the β-form before and after annealing was performed using small-angle X-ray scattering (SAXS), scanning electron microscopy (SEM) and differential scanning calorimetry (DSC). The evolution mechanism of β-crystal transformation was elucidated. It was revealed that most of the highly oriented β-form directly transforms into the highly oriented α-form, and there might be two kinds of transformations: (1) The β-crystalline bundles may be transformed one by one rather than one part by one part during annealing before a certain annealing time. (2) The β-crystalline bundles crack or the molecular chains of the β-form are separated from the lateral side after annealing after a certain annealing time. A model to describe the microstructural evolution of the ordered structure during annealing was established based on the results obtained.

Cell Behavior Changes and Enzymatic Biodegradation of Hybrid Electrospun Poly(3-hydroxybutyrate)-Based Scaffolds with an Enhanced Piezoresponse after the Addition of Reduced Graphene Oxide

This is the first comprehensive study of the impact of biodegradation on the structure, surface potential, mechanical and piezoelectric properties of poly(3-hydroxybutyrate) (PHB) scaffolds supplemented with reduced graphene oxide (rGO) as well as cell behavior under static and dynamic mechanical conditions. There is no effect of the rGO addition up to 1.0 wt% on the rate of enzymatic biodegradation of PHB scaffolds for 30 d. The biodegradation of scaffolds leads to the depolymerization of the amorphous phase, resulting in an increase in the degree of crystallinity. Because of more regular dipole order in the crystalline phase, surface potential of all fibers increases after the biodegradation, with a maximum (361 ± 5 mV) after the addition of 1 wt% rGO into PHB as compared to pristine PHB fibers. By contrast, PHB-0.7rGO fibers manifest the strongest effective vertical (0.59 ± 0.03 pm V^-1 ) and lateral (1.06 ± 0.02 pm V^-1 ) piezoresponse owing to a greater presence of electroactive β-phase. In vitro assays involving primary human fibroblasts reveal equal biocompatibility and faster cell proliferation on PHB-0.7rGO scaffolds compared to pure PHB and nonpiezoelectric polycaprolactone scaffolds. Thus, the developed biodegradable PHB-rGO scaffolds with enhanced piezoresponse are promising for tissue-engineering applications.

Recent advances on melt-spun fibers from biodegradable polymers and their composites

Biodegradable polymers have become important in different fields of application, where biodegradability and biocompatibility are required. Herein, the melt spinning of biodegradable polymers including poly(lactic acid), poly(butylene succinate), polyhydroxyalkanoate (PHA), poly(ɛ-caprolactone) and their biocomposites is critically reviewed. Biodegradable polymer fibers with added functionalities are in high demand for various applications, including biomedical, textiles, and others. Melt spinning is a suitable technique for the development of biodegradable polymer fibers in a large-scale quantity, and fibers with a high surface area can be obtained with this technique. The processing variables during spinning have a considerable impact on the resulting properties of the fibers. Therefore, in this review, the processing-property relationship in biodegradable polymers, blends, and their composites is provided. The morphological characteristics, load-bearing properties, and the potential application of melt-spun biodegradable fibers in various sectors are also provided.

Effects of Nanoscale Morphology on Optical Properties of Photoluminescent Polymer Optical Fibers

Bicomponent photoluminescent polymer optical fibers (PL-POFs) have been melt-spun and in-situ drawn to different extents. The results suggest that scattering in the sheath can effectively increase the photoluminescent dye excitation probability in the fiber core. The core/sheath PL-POFs are made of a semi-crystalline fluoropolymer sheath of low refractive index (RI) and an amorphous cycloolefin polymeric core of high RI, which is doped with a luminescent dye. The axial light emission, as well as the guiding attenuation coefficients of the core/sheath PL-POFs, have been measured using a side-illumination set-up. The incident blue laser is down-converted to red light, which is re-emitted and partially guided by the core. The axial light emission is measured at the fiber tip as a function of the distance of the illumination position to the integrating sphere. It is demonstrated that the presence of a semi-crystalline sheath significantly enhances the axial light emission and that it also lowers the attenuation coefficient, compared to the emission and guiding properties of PL core-only fibers. Additionally, the attenuation coefficient has been found to be lower in more strongly drawn PL-POFs. Wide-angle X-ray diffraction and small-angle X-ray scattering experiments reveal structural differences in differently drawn PL-POFs that can be linked to the observed differences in the optical properties.

Crystallization of microbial polyhydroxyalkanoates: A review

Polyhydroxyalkanoates (PHAs), produced by the microbial fermentation, is a promising green polymer and has attracted much attention due to its excellent biocompatibility, complete biodegradability, and non-cytotoxicity. The physical properties of PHAs are closely related to their chemical and crystalline structure. Therefore, deep understanding and regulating the structure and crystallization of PHAs are the key factors to improve the performance of PHAs. This review first provides a brief overview of the development history, chemical structure, and basic properties of PHAs. Then, the crystal structure, crystal morphology, kinetics theories and crystallization behavior of nucleation-induced PHAs are systematically summarized to provide a theoretical foundation for improving PHAs crystallization rate and physical properties. In the end, the outlook on the crystallization and application prospects of PHAs is also addressed.

Structure-Property Relationship in Melt-Spun Poly(hydroxybutyrate-co-3-hexanoate) Monofilaments

Poly(hydroxybutyrate-co-3-hexanoate) (PHBH) is a biodegradable thermoplastic polyester with the potential to be used in textile and medical applications. We have aimed at developing an upscalable melt-spinning method to produce fine biodegradable PHBH filaments without the use of an ice water bath or offline drawing techniques. We have evaluated the effect of different polymer grades (mol% 3-hydroxy hexanoate, molecular weight etc.) and production parameters on the tensile properties of melt-spun filaments. PHBH monofilaments (diameter < 130 µm) have been successfully melt-spun and online drawn from three different polymer grades. We report thermal and rheological properties of the polymer grades as well as morphological, thermal, mechanical, and structural properties of the melt-spun filaments thereof. Tensile strengths up to 291 MPa have been achieved. Differences in tensile performance have been correlated to structural differences with wide-angle X-ray diffraction and small-angle X-ray scattering. The measurements obtained have revealed that a synergetic interaction of a highly oriented non-crystalline mesophase with highly oriented α-crystals leads to increased tensile strength. Additionally, the effect of aging on the structure and tensile performance has been investigated.

WAXD, polarized ATR-FTIR and DSC data of stress-annealed poly(3-hydroxybutyrate) fibers

This article summarizes synchrotron wide-angle x-ray diffraction (WAXD) patterns, polarized attenuated Fourier transform infrared spectroscopy (ATR-FTIR) data and differential scanning calorimetry (DSC) data of differently stress-annealed poly(3-hydroxybutyrate) (P3HB) fibers. Additionally, in-situ polarized ATR-FTIR data has been measured under tensile drawing of pre-annealed P3HB fibers under low annealing stress. Modifications to the ATR-FTIR setup and sample holders for performing measurements on P3HB fibers are explained in the experimental section. For more information see 'Reversible mesophase in stress-annealed poly(3-hydroxybutyrate) fibers: A synchrotron x-ray and polarized ATR-FTIR study' [1].

Fitting of 2D WAXD data: Mesophases in polymer fibers

This data article presents fitting results of wide-angle x-ray diffraction (WAXD) patterns of melt-spun polymer fibers from amorphous materials (polycarbonate (PC), cyclo-olefin polymer (COP), copolyamide (coPA), polyethylene terephthalate glycol (PETG)) and semi-crystalline materials (polyethylene terephthalate (PET), poly-3-hydroxybutyrate(P3HB)). The data was fit using the fitting algorithms, previously described in the publication by Perret and Hufenus ‘Insights into strain-induced solid mesophases in melt-spun polymer fibers’ [1]. Fitting results of WAXD data and details about azimuthal, equatorial, meridional or off-axis profiles are presented in sections 1.1-1.2. SAXS patterns of fibers, melt-spun from amorphous materials, are shown in section 1.3. Fiber production parameters are given in section 2.1, and a description of the WAXD measurements and fitting details, e.g., the chosen fitting parameters, are given in section 2.2.

2D Raman, ATR-FTIR, WAXD, SAXS and DSC data of PET mono- and PET/PA6 bicomponent filaments

This data in brief article summarizes structural data obtained from monocomponent melt-spun and offline drawn poly(ethylene terephthalate) (PET) monofilaments, as well as from melt-spun bicomponent core-sheath PET-polyamide 6 (PA6) filaments. The diameters of the single filaments range from 27 µm to 79 µm. Presented analysis techniques and results thereof are (i) Raman mapping of filament cross-sections: 2D maps of peak positions, widths, peak area ratios; (ii) attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR): ATR-FTIR spectra and extraction of surface crystallinity; (iii) wide-angle x-ray diffraction (WAXD): WAXD patterns and extraction of average crystallinity; (iv) small-angle x-ray scattering (SAXS): SAXS patterns and determined crystallite sizes and long-spacings; (v) differential scanning calorimetry (DSC): thermograms and extracted average crystallinity as well as thermal properties; (vi) atomic force microscopy (AFM): AFM image of the surface of an embedded fiber cross-section. For more information, see the publication by E. Perret et al. 'High-resolution 2D Raman mapping of mono- and bicomponent filament cross-sections' [1].

Mechanism of Elastic Properties of Biodegradable Poly[(R)-3-Hydroxybutyrate-co-4-hydroxybutyrate] Films Revealed by Synchrotron Radiation

Reversible elastic films of biobased and biodegradable poly[(R)-3-hydroxybutyrate-co-4-hydroxybutyrate] [P(3HB-co-4HB)] were prepared by uniaxial drawing procedures. Mechanical properties and highly ordered film structures were investigated by tensile testing and both static-state and in situ wide-angle X-ray diffraction and small-angle X-ray scattering with synchrotron radiation during stretching and relaxing. Despite the crystalline nature of the polymers, the elongation at break of these films was greater than 1500%. Reversible elasticity was achieved after the first 10 times of uniaxial stretching. X-ray measurement results indicated that on stretching, β-form molecular chains with a planar zigzag conformation were introduced from molecular chains with random coils in the amorphous regions between α-form lamellar crystals. Notably, the orientation of the α-form lamellar crystals increased after relaxation of the molecular chains with a planar zigzag conformation (β-form) between the lamellar crystals (α-form). Reversible elastic properties were regenerated by a planar zigzag conformation between the lamellar crystals, the extension of molecular chains in lamellar crystals by the rotation of molecular conformation, and changes in the degree of orientation of the lamellar crystals.

X-ray data about the structural response of melt-spun poly(3-hydroxybutyrate) fibers to stress and temperature

Mechanical properties of as-spun, aged and stress-annealed melt-spun poly(3-hydroxybutyrate) (P3HB) fibers are presented in section 1.1. Section 1.2 presents tables with stress/temperature conditions and exposure times during in-situ laboratory WAXD and SAXS experiments, and section 1.3 presents azimuthal profiles of the corresponding WAXD patterns with extracted orientation factors of the α-crystals. Section 1.4 presents the extracted long-spacings, coherence lengths and crystal sizes from SAXS patterns. The corresponding fits of meridional and transversal SAXS profiles are shown in sections 1.5 and 1.6, respectively. In-situ synchrotron measurements during tensile drawing of differently pre-annealed P3HB fibers are presented in section 1.7. A detailed description of the tensile, SAXS/WAXD measurements and analysis is given in the experimental section 2. The laboratory SAXS/WAXD measurements during stress annealing were performed with a Bruker Nanostar U diffractometer (Bruker AXS, Karlsruhe, Germany) and a heating stage H+300 (Bruker AXS, Germany). Different weights were attached to the fibers during heating to apply stress. The synchrotron measurements during tensile drawing were performed at the cSAXS beamline at the Swiss Light Source of the Paul Scherrer Institute in Switzerland. The fibers were drawn with a TS 600 tensile stage (Anton Paar GmbH, Austria) using a 5 N load cell. For more information see 'Structural response of melt-spun poly(3-hydroxybutyrate) fibers to stress and temperature' [1].

X-ray data from a cyclic tensile study of melt-spun poly(3-hydroxybutyrate) P3HB fibers: A reversible mesophase

Wide-angle x-ray diffraction (WAXD) patterns that show mesophases in core-sheath bicomponent fibers and amorphous fibers are presented in section 1.1 of the article. Section 1.2 presents molecular dynamics simulations and scattered intensity calculations of stretched P3HB chains. Sections 1.3–1.6 summarize WAXD and small-angle x-ray scattering (SAXS) data analysis from a tensile study of melt-spun P3HB fibers. Azimuthal profiles are extracted from 2D WAXD patterns at various angular regions and the positions of equatorial reflections and corresponding d-spacings are summarized. Additionally, the extracted structural parameters from SAXS images are summarized. The tensile stress calculations, crystal orientation calculations, applied intensity corrections, calculations of long spacings, coherence lengths and lamellar diameters are explained in the methods subsections 2.3.1–2.3.7. WAXD and SAXS measurements of P3HB fibers were recorded on a Bruker Nanostar U diffractometer (Bruker AXS, Karlsruhe, Germany). The recorded WAXD/SAXS patterns were analyzed with the evaluation software DIFFRAC.EVA (version 4.2., Bruker AXS, Karlsruhe, Germany) and python codes. For more information see ‘Tensile study of melt-spun poly(3-hydroxybutyrate) P3HB fibers: Reversible transformation of a highly oriented phase’ (Perret et al., 2019).