A closed-loop process design for recycling expanded polystyrene waste by dissolution and polymerization

Investigation of Recycled Expanded Polyamide Beads through Artificial Ageing and Mechanical Recycling as a Proof of Concept for Circular Economy

Car manufacturers are currently challenged with increasing the sustainability of their products and production to comply with sustainability requirements and legislation. One way to enhance product sustainability is by reducing the carbon footprint of fossil-based plastic parts. Particle foams are a promising solution to achieve the goal of using lightweight parts with minimal material input. Ongoing developments involve the use of expanded particle foam beads made from engineering plastics such as polyamide (EPA). To achieve this, a simulated life cycle was carried out on virgin EPA, including mechanical recycling. The virgin material was processed into specimens using a steam-free method. One series was artificially aged to replicate automotive life cycle stresses, while the other series was not. The mechanical recycling and re-foaming of the minipellets were then carried out, resulting in an EPA particle foam with 100% recycled content. Finally, the thermal and chemical material properties were comparatively analysed. The study shows that the recycled EPA beads underwent polymer degradation during the simulated life cycle, as evidenced by their material properties. For instance, the recycled beads showed a more heterogeneous molecular weight distribution (an increase in PDI from two to three), contained carbonyl groups, and exhibited an increase in the degree of crystallization from approximately 24% to 36%.

Reduction of polystyrene/polyurethane plastic wastes from the environment into binders for water-resistant emulsion paints

Waste management is fundamental to resource and environmental sustainability. Expanded polystyrene (EPS) and polyurethane (PU) waste plastics were recycled and applied as binder in emulsion paint formulation. The recycled polystyrene (rPS) and polyurethane (rPU) were blended into composite resins, where toluene was used as the solvent. The blends of rPS and rPU were optimized, while some physicochemical properties of the composite blends (rPS/PU) were evaluated. The results showed that the incorporation of rPU into rPS increased the viscosity (1818 mPa-3924 mPa), rate of gelation (dry-to-touch time: 15 min-0.25 min), moisture content (2.7%-8.1%), moisture uptake (3.2%-5.0%), solid content (48%-53.4%) and density (0.82 g/cm3 to 1.050.82 g/cm3) of the rPS/PU composite resins. Characterization was carried out using Fourier transform infrared (FT-IR) spectroscopy, X-ray diffraction (XRD), thermogravimetric analysis (TGA), scanning electron microscope (SEM), and atomic force microscopy (AFM). The results summarily showed that there are interactions among the rPS and rPU molecules in the composite, where complimentary structural and morphological characteristics were also achieved. The composite resin also exhibited superior bond strength (0.5-4.24 Mpa) on wood, cast mortar, ceramic, and steel surfaces due to its stronger intra- and inter-surface interactions compared to the neat rPS resin. The composite resin was used as a binder in the formulation of emulsion paint. The paint exhibited stronger resistance to water, among other superior properties, when compared to the paints formulated using neat rPS and conventional polyvinyl acetate (PVA) resins. The reduction of plastic waste in this study holds potential for the production of highly water-resistant emulsion paint for outdoor and indoor applications.

White spill: Life cycle assessment approach to managing marine EPS litter from flood-released pontoons

Expanded polystyrene (EPS) pollution in the marine environment is a pressing issue in Queensland, Australia due to a recent flood that scattered hundreds of EPS-containing pontoons along the coastline, causing severe ecological damage. To assist in the clean-up effort and provide crucial data for developing management guidelines, this study investigates the environmental performance of different end-of-life (EoL) disposal/recycling methods, including (i) landfill; (ii) on-site mechanical re-processing using a thermal densifier (MR); and (iii) on-site dissolution/precipitation using d-limonene (DP). Applying the life cycle assessment framework, the results showed that DP was the most environmentally favourable option. Its impacts in climate change (GWP), acidification (TAP), and fossil fuel depletion (FFD) were 612 kg CO2 eq, 4.3 kg SO2 eq, and 184.7 kg oil eq, respectively. For comparison, the impacts of landfilling EPS in these categories were found to be 700 kg CO2 eq, 3.5 kg SO2 eq, and 282 kg oil eq, respectively. Landfill also contributed considerably to eutrophication potential (MEP), at 3.77 kg N eq. Impacts from MR were most significant due to the need to transport the densifier unit to the site. The analysis also revealed that the transportation of personnel and heavy machinery to the site, was the biggest contributor to impacts in the EoL stage. Its impacts in GWP, TAP, MEP, and FFD were 1369.8 kg CO2 eq, 6.5 kg SO2 eq, 0.2189 kg N eq, and 497.7 kg oil eq, respectively. Monte Carlo analysis showed that the conclusions made from these results were stable and reliable. Limitations of this model and recommendations for future investigations were also discussed in this work.

Upcycling Polystyrene

Several environmental and techno-economic assessments highlighted the advantage of placing polystyrene-based materials in a circular loop, from production to waste generation to product refabrication, either following the mechanical or thermochemical routes. This review provides an assortment of promising approaches to solving the dilemma of polystyrene waste. With a focus on upcycling technologies available in the last five years, the review first gives an overview of polystyrene, its chemistry, types, forms, and varied applications. This work presents all the stages that involve polystyrene's cycle of life and the properties that make this product, in mixtures with other polymers, command a demand on the market. The features and mechanical performance of the studied materials with their associated images give an idea of the influence of recycling on the structure. Notably, technological assessments of elucidated approaches are also provided. No single approach can be mentioned as effective per se; hybrid technologies appear to possess the highest potential. Finally, this review correlates the amenability of these polystyrene upcycling methodologies to frontier technologies relating to 3D printing, human space habitation, flow chemistry, vertical farming, and green hydrogen, which may be less intuitive to many.

A review of the plastic value chain from a circular economy perspective

Although plastic is one of the most commonly used materials in our everyday life, the current linear economy ('produce, use and dispose') engenders high risks to human health in relation to greenhouse gas (GHG) emissions and environmental pollution. As a response to these challenges, the circular plastic economy is gaining momentum, where the goal is to reduce, reuse and recycle all plastic. The transition to the circular economy should be made across the entire plastics value chain in order to ensure circular design, production, use and waste management. This study examines the current scientific literature in relation to the entire value chain of plastics. This aim of the article is to provide an overview of the existing research (and highlight research gaps) associated with the transition of plastic use to a circular model. The literature was divided into the following categories: 1) design; 2) production; 3) use; 4) end-of-life; and 5) value chain. A high proportion of the literature was found to address the end-of-life phase, suggesting that the other phases are currently neglected. The results have implications that are applicable to multiple phases; in particular, contamination of waste streams and composite materials places significant limitations on the opportunity to recycle and reuse plastic in new products. This calls for changes in the whole value chain, and for trans-sectorial collaboration to ensure systemic transparency. Therefore, future research should take a holistic approach to the transition to circular through careful mapping of implications, stakeholder involvement and collaboration.

State-Of-The-Art Quantification of Polymer Solution Viscosity for Plastic Waste Recycling

Solvent-based recycling is a promising approach for closed-loop recovery of plastic-containing waste. It avoids the energy cost to depolymerize the plastic but still allows to clean the polymer of contaminants and additives. However, viscosity plays an important role in handling the polymer solutions at high concentrations and in the cleaning steps. This Review addresses the viscosity behavior of polymer solutions, available data, and (mostly algebraic) models developed. The non-Newtonian viscosity models, such as the Carreau and Yasuda-Cohen-Armstrong models, pragmatically describe the viscosity of polymer solutions at different concentrations and shear rate ranges. This Review also describes how viscosity influences filtration and centrifugation processes, which are crucial steps in the cleaning of the polymer and includes a polystyrene/styrene case study.

Can Sustainable Packaging Help to Reduce Food Waste? A Status Quo Focusing Plant-Derived Polymers and Additives

The promotion of sustainable packaging is part of the European Green Deal and plays a key role in the EU’s social and political strategy. One option is the use of renewable resources and biomass waste as raw materials for polymer production. Lignocellulose biomass from annual and perennial industrial crops and agricultural residues are a major source of polysaccharides, proteins, and lignin and can also be used to obtain plant-based extracts and essential oils. Therefore, these biomasses are considered as potential substitute for fossil-based resources. Here, the status quo of bio-based polymers is discussed and evaluated in terms of properties related to packaging applications such as gas and water vapor permeability as well as mechanical properties. So far, their practical use is still restricted due to lower performance in fundamental packaging functions that directly influence food quality and safety, the length of shelf life, and thus the amount of food waste. Besides bio-based polymers, this review focuses on plant extracts as active packaging agents. Incorporating extracts of herbs, flowers, trees, and their fruits is inevitable to achieve desired material properties that are capable to prolong the food shelf life. Finally, the adoption potential of packaging based on polymers from renewable resources is discussed from a bioeconomy perspective.

Simple pyrolysis of polystyrene into valuable chemicals

Overuse of polymer products has led to severe environmental problems, which are threatening survival of creatures on earth. It is urgent to tackle enormous polymer wastes with proper cycling methods. Pyrolysis of polymers into high-value chemicals and fuels is displaying great potential to address the white pollution issue. In this study, we focus on chemical recycling of polystyrene, an important polymer in our everyday life, into valuable chemicals through simple pyrolysis strategy under nitrogen protection. It is found that yield of liquid product from polystyrene pyrolysis achieves as high as 76.24%, and there exists single component in the liquid product, which has been identified as styrene through hydrogen nuclear magnetic resonance spectra. Moreover, we propose monomer dissociation mechanism to explain the pyrolysis process of polystyrene based on the structure of polystyrene and experimental results.

From Circular Economy to Circular Ecology: A Review on the Solution of Environmental Problems through Circular Waste Management Approaches

(1) Background: The application of concepts linked to the circular economy (CE) has led to a sudden development of studies in numerous fields. However, the level of environmental sustainability of CE strategies could be improved and this topic deserves more attention by the scientific community. This research addresses this gap and aims at presenting a new concept, named circular ecology (CEL), and its application to the field of waste management. (2) Methods: The paper presents a literature review on the criticalities of CE and on examples of studies that implement the CEL principles. (3) Results: The review highlights that CEL principles are widely applied to several fields of waste management, showing promising opportunities to export the results to other geographical contexts. (4) Conclusions: If supported by governments, CEL approaches may allow solving multiple environmental problems at once, with clear economic, time, resources, and emission savings.