The role of PTFE in-situ fibrillation on PET microcellular foaming

Preparing low-Density microcellular polystyrene foam by in-Situ fibrillated PTFE and supramolecular nucleator TMC-300 in the presence of sc-CO2

A method using in-situ fibrillated polytetrafluoroethylene (PTFE) and octamethylenedicarboxylicdibenzoylhydrazide (TMC-300) supramolecular nucleator was presented to prepare low density polystyrene foams. This study used a torque rheometer in the molten compound preparation of PS/fibrillated-PTFE/TMC-300 composites. Scanning electron microscopy showed in-situ fibrillated polytetrafluoroethylene in Polystyrene melt and a nanofiber network with high aspect ratio. The formation of nanometer-sized fiber networks improved the melt viscoelasticity of matrices which promoted cell nucleation. As the results demonstrated, low-density foams with 11 μm average cell size were obtained using Polystyrene. The self-assembly nucleating agent TMC-300 was then introduced to the composite materials. TMC-300 and polytetrafluoroethylene as a composite cell nucleating agent were used in Polystyrene foams. Meanwhile, their nucleating efficiency was investigated. TMC-300 completed self-assembly in Polystyrene and served as composite nucleating agent in combination with polytetrafluoroethylene. Compared with the sample PS/PTFE-0.5, the average cell size of the sample PS/PTFE-0.5/TMC-2 had a reduction rate of 28.16% from 12.18 μm to 8.75 μm. The cell density increased by an order of magnitude. The composite nucleating agent was successful in controlling Polystyrene foam cell morphology, thus leading to the preparation of low-density Polystyrene microporous foams.

Hydrophobic and oleophilic open-cell foams from in-situ microfibrillation blends of poly(lactic acid) and polytetrafluoroethylene: Selective oil-adsorption behaviors

Confronted with severe water contamination induced by the spillage of oils, seeking oil-selective adsorbent to recover oil from oily wastewater is extremely urgent. In particular, the functionalized polymer foams with open-cell structures are highly promising oil-selective adsorbent. Herein, a simple, effective and green method was presented to prepare open-cell poly(lactic acid) (PLA)/polytetrafluoroethylene (PTFE) foams with selective oil-adsorption behaviors via melt blending and supercritical CO₂ batch foaming technique. The introduction of PTFE had a distinct positive influence on the melt viscoelasticity and crystallization performances of various PLA specimens. The resulted PLA/PTFE4 foam with a volume expansion ratio of 10.17 ± 0.93 and a cell density of 1.58 × 10⁸ cells/cm³ possessed the highest open-cell content of 90.81 ± 0.78 %. Meanwhile, PLA/PTFE4 foam revealed oil/water selective adsorption capacity of 1.2-6.1 g/g for various organic solvents and oils. The adsorption capacity of PLA/PTFE4 foam for CCl₄ exhibited no significant decrement during ten adsorption-desorption cycles. This research offered a guideline for the manufacture of green environmental open-cell polymer foams for oil-selective adsorption.

ScCO2-assisted fabrication and compressive property of poly (lactic acid) foam reinforced by in-situ polytetrafluoroethylene fibrils

As an effective alternative for petrochemical-based polymers, bio-based poly (lactic acid) (PLA) foam has been anticipated to alleviate enormous environmental pollution caused by microplastics. However, some difficulties involved in PLA foaming process due to the inherently poor melt strength and crystallization properties. In this context, a small amount of polytetrafluoroethylene (PTFE) was incorporated into PLA matrix to solve the aforementioned issues. Scanning electron microscopy measurement exhibited that PTFE fibrils and their physical networks were formed in molten PLA after blending. Due to these PTFE networks, approximately 2 orders of magnitudes increment in the storage modulus and more than 20% improvement in crystallinity of PLA were obtained. Diverse PLA samples were successfully foamed by a cost-effective, green and supercritical CO₂-assisted foaming method. The PLA/PTFE foam with the PTFE content of 5 wt% (PLA/PTFE5) possessed the smallest pore size (9.51 μm) and the highest pore density (2.60 × 10⁸ pores/cm³). In addition, the average specific compressive strength of PLA/PTFE5 foam was enhanced 30% in comparison with that of pure PLA foam. Overall, this study could provide a prospective strategy for developing bioderived and biodegradable polymer foams with controllable pore structures and high compression property.

Fabrication of Highly Interconnected Poly(ε-caprolactone)/cellulose Nanofiber Composite Foams by Microcellular Foaming and Leaching Processes

In this study, microcellular polycaprolactone (PCL)/sodium bicarbonate (NaHCO₃)/cellulose nanofiber (CNF) composite foams with highly interconnected porous structures were successfully fabricated by microcellular foaming and particle leaching processes. Supercritical CO₂ (scCO₂) served as a physical foaming agent, NaHCO₃ was chosen as a chemical foaming agent and porogen, and CNF acted as a heterogeneous nucleating agent. The effect of scCO₂, NaHCO₃, and CNF on pore structures and the cofoaming mechanism were investigated. The results indicated that the addition of NaHCO₃ and CNF increased the melt strength of the PCL matrix significantly. During the foaming process, the presence of CNF can form a rigid network due to the hydrogen bonding or mechanical entanglement between individual nanofibers, improving the nucleating efficiency but slowing down the cell growth rate. Additionally, due to the interaction of "soft" PCL matrix and "hard" domains in a PCL-based composite during the foaming process, together with the NaHCO₃ leaching process, highly interconnected cell structures appeared. The obtained PCL/NaHCO₃/CNF composite foams had a cell size of 15.8 μm and cell density of 6.3 × 10⁷ cells/cm³, as well as an open-cell content of 82%. The reported strategy in this paper may provide the guidelines and data supports for the fabrication of a PCL-based porous scaffold.

Comparison of Three Interfacial Conductive Networks Formed in Carbon Black-Filled PA6/PBT Blends

Interfacial localization of carbon fillers in cocontinuous-structured polymer blends is well-known as a high-efficiency strategy for conductive network formation. However, a comparison with interfacial localization of carbon fillers in sea-island-structured polymer blends is lacking. Here, three types of highly efficient conductive networks formed on the basis of interfacial localization of carbon black (CB) in polyamide 6 (PA6)/poly(butylene terephthalate) (PBT) blends with different blend compositions (80/20, 50/50 and 20/80 vol/vol) were investigated and compared in terms of electrical resistivity, morphology as well as rheological and mechanical properties. The order of the electrical percolation threshold of CB in the three blends is 50/50 < 20/80 < 80/20, which can be attributed to different network structures. The rheological percolation thresholds are close to the electrical ones, confirming the formation of CB networks. The formation mechanisms for the three types of CB network structures are analyzed. All the three types of PA6/PBT-6 vol% CB composites showed improved tensile strength compared with PA6/PBT blends, being in favor for practical applications.