Recent progress in cellulose-based composites towards flame retardancy applications

Splitting and authentication of the newest retrieved cellulose-rich organic fiber from the exterior layer of Bangladeshi palmyra seed sprouts

The upward trajectory of plant-based cellulosic fiber originating from renewable sources is crucial to visualizing a sustainable future. This article reports a freshly developed and distinctive natural fiber derived from palmyra seed sprout fibers (PSSF) by employing hot water retting. The hygroscopic behavior (moisture regain and content) density, bundle fiber strength, burning behavior, and chemical composition of the fiber are determined using ASTM D1909, ASTM D2654, ASTM D891-18, ASTM D1445, ASTM D1230-22, and TAPPI standards, respectively. Crystallinity, fiber configuration, biological groups, flame behavior, and temperature responsiveness are determined using XRD, SEM, FTIR, burn test, and TGA tests. The reported cellulose-rich textile fiber that contains 64% cellulose with average moisture recovery and content percentages of 14.38% and 12.56%, respectively. The envisioned fiber has an average tensile strength of 11.05 g tex-1, a breaking extension of 1.8 mm, and a crystallinity of 38%. The highest temperature at which the fiber begins to deteriorate is 474 °C. This noble fiber can be utilized to create biological materials, cellulose nanoparticles, composites reinforced with fibers, and more.

Nanocellulose-based porous lightweight materials with flame retardant properties: A review

This review discusses the development and application of nanocellulose (NC)-aerogels, a sustainable and biodegradable biomaterial, with enhanced flame retardant (FR) properties. NC-aerogels combine the excellent physical and mechanical properties of NC with the low density and thermal conductivity of aerogels, making them promising for thermal insulation and other fields. However, the flammability of NC-aerogels limits their use in some applications, such as electromagnetic interference shielding, oil/water separation, and flame-resistant textiles. The review covers the design, fabrication, modification, and working mechanism of NC porous materials, focusing on how advanced technologies can impart FR properties into them. The review also evaluates the FR performance of NC-aerogels by employing widely recognized tests, such as the limited oxygen index, cone calorimeter, and UL-94. The review also explores the integration of innovative and eco-friendly materials, such as MXene, metal-organic frameworks, dopamine, lignin, and alginate, into NC-aerogels, to improve their FR performance and functionality. The review concludes by outlining the potential, challenges, and limitations of future research on FR NC-aerogels, identifying the obstacles and potential solutions, and understanding the current progress and gaps in the field.

Accumulation of Hydrogen Bonds and van der Waals Interactions Determines Force Response between Two Parallel Cellulose Chains: Steered Molecular Dynamics Simulations

We investigated the response forces between two parallel cellulose chains during the shearing and tearing processes by using steered molecular dynamics simulations. It was found that there are two logarithmic dependencies between response force and pulling speed in shearing processes but only one in tearing, according to Bell's equation by fitting the f-ln v curve. The mechanism is that there are 2-fold interactions determining the force response between two parallel cellulose chains resisting chain separation during a shearing process. Our results indicate that hydrogen bonds dominate the interchain interactions in the fast pull mode (FPM) for shearing, while van der Waals interactions dominate in the slow pull mode (SPM). For tearing, the one-by-one breaking of hydrogen bonds and van der Waals interactions plays a main role.

Silica-Based Superhydrophobic and Superoleophilic Cotton Fabric with Enhanced Self-Cleaning Properties for Oil-Water Separation and Methylene Blue Degradation

Superhydrophobic textiles with multifunctional characteristics are highly desired and have attracted tremendous research attention. This research employs a simple dip-coating method to obtain a fluorine-free silica-based superhydrophobic and superoleophilic cotton fabric. Pristine cotton fabric is coated with SiO2 nanoparticles and octadecylamine. SiO2 nanoparticles are anchored on the cotton fabric to increase surface roughness, and octadecyl amine lowers the surface energy, turning the hydrophilic cotton fabric into superhydrophobic. The designed cotton fabric exhibits a water contact angle of 159° and a sliding angle of 7°. The prepared cotton fabric is characterized by attenuated total reflectance-fourier transform infrared spectroscopy, X-ray diffraction, atomic force microscopy, scanning electron microscopy, and energy-dispersive X-ray spectroscopy. In addition, the coated fabric reveals excellent features, including mechanical and chemical stability, superhydrophobicity, superoleophilicity, and the self-cleaning ability. SiO2 nanoparticles and octadecylamine-coated cotton fabric demonstrate exceptional oil-water separation and wastewater remediation performance by degrading the methylene blue solution up to 89% under visible light. The oil-water separation ability is tested against five different oils with more than 90% separation efficiency. This strategy has the advantages of low-cost precursors, a simple and scalable coating method, enhanced superhydrophobicity and superoleophilicity, self-cleaning ability, efficient oil-water separation, and exceptional wastewater remediation performance.

Cellulose modification for sustainable polymers: overcoming problems of solubility and processing

Two new water-soluble cellulose derivatives were prepared by a two-step transformation with 1,3-propane sultone, followed by either maleic or succinic anhydride, thereby converting cellulose into a more easily processable form. It was found that the solubility was dependent on both the degree of substitution and the chemical properties of the substituents. The water-soluble cellulose has a molecular weight greater than 100 000 g mol-1 and both the morphology and molecular weight can be tuned by varying the reaction conditions. Furthermore, the flexible, two-step nature of the process allows for expansion of this methodology in order to prepare cellulose analogues for different applications.

Cellulose microfiber extraction from leftover celery pulp: Chemomechanical treatments, structural, morphological, and thermal characterization

Based on the variety of attractive applicability and structural advantages, cellulose is suggested as a sustainable and environmentally-friendly replacement for petroleum-based materials. Therefore, the current study proposed two chemo-mechanical treatments including bleaching with sodium chlorite and sodium hypochlorite for pure cellulose extraction from leftover celery pulp (Apium graveolens var. dulce). The characterizations of the extracted cellulose fibers were measured and analyzed, by using FT-IR, XRD, optical microscopy, FE-SEM, and TGA analysis. FTIR analysis confirmed the successful removal of non-cellulosic and impurities materials by chemical treatments. Analyzing the X-ray diffraction showed that the proposed chemo-mechanical procedures did not have damaging impacts on the cellulose crystalline structure. Microscopies analysis within optical microscopy and FE-SEM indicated that the diameters of the untreated fibers generally ranged from 100 to 150 μm, while for the treated ones, they ranged from 10 to 15 μm. The TGA results illustrated the higher initial degradation temperatures for the treated samples which led to significant improvement in their thermal stabilities.

In Situ-Generated Heat-Resistant Hydrogen-Bonded Organic Framework for Remarkably Improving Both Flame Retardancy and Mechanical Properties of Epoxy Composites

In this study, the heat-resistant hydrogen-bonded organic framework (HOF) material HOF-FJU-1 was synthesized via in situ generation and then used as flame retardants (FRs) to improve the flame retardancy of epoxy resin (EP). HOF-FJU-1 can maintain high crystallinity at 450 °C and thus function as a flame retardant in EP. The study found that HOF-FJU-1 facilitates the improvement of char formation in EP, thus inhibiting heat transfer and smoke release during combustion. For EP/HOF-FJU-1 composites, the in situ-generated HOF-FJU-1 can remarkably improve both the mechanical properties and the flame retardancy of EP. Furthermore, the in situ-generated HOF-FJU-1 has better fire safety than the ex situ-generated HOF-FJU-1 at the same filling content. Thermal degradation products and flame retardation mechanisms in the gas and condensed phases were further investigated. This work demonstrates that the in situ-generated HOF-FJU-1 is promising to be an excellent flame-retardant candidate.

Pyrolysis of Pine Wood in the Presence of Boron-Nitrogen Compounds

The actuality of this research is determined by the intensification of new ways of processing woody biomass. This requires revealing the impact of various physicochemical factors on the thermal degradation of wood biopolymers. Boron-nitrogen surface modifiers are used for wood antisepsis and we decided to check their effect on flammability. The aim of the research was to evaluate the flame retardant effect of boron-nitrogen surface modifiers of wood in an inert atmosphere (nitrogen was used). The evaluation was carried out by thermal analysis of modified and the control pine wood samples. The thermal analysis included thermogravimetry, differential scanning calorimetry and kinetic parameters of thermal degradation. It was found that the flame retardant effect of boron-nitrogen wood surface modifiers was not significantly pronounced in the nitrogen atmosphere. The mechanism of the flame retardant effect of boron-nitrogen compounds is reduced to "shielding" of the surface and increasing the proportion of carbonized residue. On the basis of correlation-regression analysis of kinetic parameters of wood thermodestruction in a nitrogen atmosphere, mathematical models of activation energy dependence on conversion were obtained and substantiated. The developed models can be further applied to calculate the predicted value of wood activation energy in the nitrogen atmosphere at any conversion value.

Poly(3-hydroxybutyrate) Nanocomposites with Cellulose Nanocrystals

Poly(3-hydroxybutyrate) (PHB) is one of the most promising substitutes for the petroleum-based polymers used in the packaging and biomedical fields due to its biodegradability, biocompatibility, good stiffness, and strength, along with its good gas-barrier properties. One route to overcome some of the PHB's weaknesses, such as its slow crystallization, brittleness, modest thermal stability, and low melt strength is the addition of cellulose nanocrystals (CNCs) and the production of PHB/CNCs nanocomposites. Choosing the adequate processing technology for the fabrication of the PHB/CNCs nanocomposites and a suitable surface treatment for the CNCs are key factors in obtaining a good interfacial adhesion, superior thermal stability, and mechanical performances for the resulting nanocomposites. The information provided in this review related to the preparation routes, thermal, mechanical, and barrier properties of the PHB/CNCs nanocomposites may represent a starting point in finding new strategies to reduce the manufacturing costs or to design better technological solutions for the production of these materials at industrial scale. It is outlined in this review that the use of low-value biomass resources in the obtaining of both PHB and CNCs might be a safe track for a circular and bio-based economy. Undoubtedly, the PHB/CNCs nanocomposites will be an important part of a greener future in terms of successful replacement of the conventional plastic materials in many engineering and biomedical applications.