Synergistic thermodynamic compatibility of polydimethylsiloxane block in thermoplastic polyurethane for flame retardant materials: Super flexible, highly flame retardant and low smoke release

Recent Progress in Thermoplastic Polyurethane/MXene Nanocomposites: Preparation, Flame-Retardant Properties and Applications

MXene, a promising two-dimensional nanomaterial, exhibits significant potential across various applications due to its multilayered structure, metal-like conductivity, solution processability, and surface functionalization capabilities. These remarkable properties facilitate the integration of MXenes and MXene-based materials into high-performance polymer composites. Regarding this, a comprehensive and well-structured up-to-date review is essential to provide an in-depth understanding of MXene/thermoplastic polyurethane nanocomposites. This review discusses various synthetic and modification methods of MXenes, current research progress and future potential on MXene/thermoplastic polyurethane nanocomposites, existing knowledge gaps, and further development. The main focus is on discussing strategies for modifying MXene-based compounds and their flame-retardant efficiency, with particular emphasis on understanding their mechanisms within the TPU matrix. Ultimately, this review addresses current challenges and suggests future directions for the practical utilization of these materials.

Polydimethylsiloxane enabled triple-action water-resistant coating with desirable relaxation rate in clear aligner

Clear aligners undergo rapid stress relaxation in warm, moist oral environments, compromising therapeutic effectiveness and longevity of treatment. To develop an innovative multilayer composite material with improved stability and reduced stress release, we have engineered an innovative coating characterized by the surface aggregation of polydimethylsiloxane (PDMS), which imparts a pronounced hydrophobic effect. In addition, the chemically and physically cross-linked structure of the coating reduces the free volume created by molecular chain rearrangement owing to the presence of water molecules, thereby minimizing water penetration into the coating. Concurrently, the coating's internal structure is enriched with numerous polar functional groups to capture water molecules that penetrate into the inside of the coating. Through combination of these mechanisms, water molecules are effectively sequestered, thereby impeding their penetration into the polyethylene terephthalate glycol (PETG) substrate. The impact of the polydimethylsiloxane content on the triple-action water-resistance mechanisms was thoroughly examined using attenuated total reflection (ATR)-Fourier transform infrared (FTIR), water absorption rate, water swelling rate, and X-ray photoelectron spectroscopy. The low surface energy cross-linked polyurethane coating is applied to the polyethylene terephthalate glycol (PETG) substrate to create a novel composite material with specific mechanical properties and reduced stress relaxation. The composite material remains stable in simulated oral environment with linear swelling rate of 0.58 % upon water absorption. Additionally, the stress release rate of the composite material within 336 h is notably lower (23.64 %) than that of PETG (62.29 %).

The improvement of flame retardancy and compatibility of PBAT/PLLA via a hybrid polyurethane

Poly (butylene adipate-co-terephthalate)/poly (L-lactic acid) (PBAT/PLLA) is one of the most important biodegradable polymer combinations; however, they are flammable with heavy melt dripping and incompatible. To achieve the objective of flame retardation and compatibility, a hybrid polyurethane (PU) with multiple flame retardation elements is synthesized via a new ring-opening polymerization (ROP) method and integrated into PBAT/PLLA film. The PU not only dissolves in different organic solvents at mild temperature but also improves the compatibility of PBAT/PLLA. As PU with respect to PBAT/PLLA is 20 wt%, the limiting oxygen index (LOI) and UL-94 reach 25.5 % and V-0 rating, respectively. In cone calorimeter test, the peak heat release rate (pHRR) of PU/PBAT/PLLA is ahead of PBAT/PLLA, and the total heat release (THR) decreases to 25.85 MJ/m2. The fire safety is achieved successfully. The initial pyrolysis of PU promotes the formation of a seed carbon layer; it continuously breaks down into a series of phosphorus‑oxygen radicals and generates different inert gases, while the pyrolytic solid products accelerate the carbonization to form the carbon/silicon composite layer. Then the polymeric combustion is braked completely. Besides, the PU can also tune the mechanical properties of PBAT/PLLA film and enhance its hydrophobicity. This work opens a new window for developing multifunctional flame retardant and paves the way for the richening engineering application of PBAT/PLLA.

Polysiloxane-Based Polyurethanes with High Strength and Recyclability

Polysiloxanes have attracted considerable attention in biomedical engineering, owing to their inherent properties, including good flexibility and biocompatibility. However, their low mechanical strength limits their application scope. In this study, we synthesized a polysiloxane-based polyurethane by chemical copolymerization. A series of thermoplastic polysiloxane-polyurethanes (Si-TPUs) was synthesized using hydroxyl-terminated polydimethylsiloxane containing two carbamate groups at the tail of the polymer chains 4,4′-dicyclohexylmethane diisocyanate (HMDI) and 1,4-butanediol as raw materials. The effects of the hard-segment content and soft-segment number average molecular weight on the properties of the resulting TPUs were investigated. The prepared HMDI-based Si-TPUs exhibited good microphase separation, excellent mechanical properties, and acceptable repeatable processability. The tensile strength of SiTPU-2K-39 reached 21.5 MPa, which is significantly higher than that of other flexible polysiloxane materials. Moreover, the tensile strength and breaking elongation of SiTPU-2K-39 were maintained at 80.9% and 94.6%, respectively, after three cycles of regeneration. The Si-TPUs prepared in this work may potentially be used in gas separation, medical materials, antifouling coatings, and other applications.

Development of thermoplastic vulcanizates based on in situ synthesized thermoplastic polyurethane and acrylonitrile-butadiene rubber: the influence of the curing system

We prepared different thermoplastic elastomers (TPEs) using an internal mixer. We investigated the properties of thermoplastic polyurethanes (TPUs) produced from prepolymers with various isocyanate content and two different chain extenders to select the most appropriate TPU matrix for preparing thermoplastic vulcanizates (TPVs). Based on the results, we selected a prepolymer with moderate isocyanate content (10%) and the more flexible 1,6-hexanediol as a chain extender and prepared TPVs by dynamic vulcanization with in situ produced TPU. The rubber phase was acrylonitrile-butadiene rubber (NBR) with peroxidic and sulfuric curing with different accelerators. Dynamical mechanical analysis (DMA) results show that the room temperature storage modulus of the TPVs decreases due to the rubber phase. The TPU/NBR-CBS TPV with delayed action accelerator yields the highest tensile and tear strength and elongation at break. TPU/NBR-DCP made with a peroxide-based rubber blend shows similar tensile strength with significantly lower elongation at break and tear strength. The good mechanical properties of TPU/NBR-CBS can be explained by the long induction period, which allowed the rubber phase to disperse before vulcanization took place. In the TPU/NBR-DCP, the peroxide formed bonds not only in the rubber phase but also between the rubber and TPU phases, which is manifested in the high mixing torque and the result of the thermogravimetric analysis (TGA).