Synthesis and characterization of new modified anti-corrosive polyesteramide resins incorporated pyromellitimide ring for surface coating

New coating formulation based on synthesized benzodiazepine derivatives as double function additives for industrial application

Purpose

The purpose of this study is to develop a new protective coating formulation for industrial use, using benzodiazepine derivatives as double function additives.

Design/methodology/approach

Benzodiazepine’s derivatives of types (3–5) were prepared and confirmed by infrared, Mass, 1H-Proton nuclear magnetic resonance (NMR) and 13C NMR spectra. The synthesized compound was physically incorporated in the alkyd paint formulation by pebble mill grinding until all particulates are smaller than 20 ums. The prepared coatings were applied by air spray on steel panels. The physical, mechanical characteristics, corrosion resistance and antimicrobial test of the prepared coatings were studied to evaluate the prepared compounds drawbacks.

Findings

The results of the mechanical and physical properties of the paint formulation revealed that the paint formulation incorporating benzodiazepines derivatives 3–5 performed best and improved corrosion-resistance and antibacterial activity tests.

Research limitations/implications

In alkyd paint, heterocyclic compounds are the most used antibacterial additives. Other functionalities of these compounds, such as corrosion inhibitors, might be studied to see if they are suited for these applications.

Practical implications

Because of the activity of various benzodiazepine derivatives, which may be attributable to the presence of some function groups such as sulfonamide aromatic amino NH2 group, and elements such as Sulphur, Nitrogen, Chlorine, in its chemical structure. As a result, paint compositions including these compounds as additives can be used as dual-purpose paint and for a variety of industrial applications.

Originality/value

The research demonstrates how a low-cost paint composition based on synthesized benzodiazepine derivatives 3–5 may be used as a dual-function paint for industrial use.

Nonedible Vegetable Oil-Based Polyols in Anticorrosive and Antimicrobial Polyurethane Coatings

This review describes the preparation of nonedible vegetable oil (NEVO)-based polyols and their application in anticorrosive and antimicrobial polyurethane (PU) coatings. PUs are a class of versatile polymers made up of polyols and isocyanates. Renewable vegetable oils are promising resources for the development of ecofriendly polyols and the corresponding PUs. Researchers are interested in NEVOs because they provide an alternative to critical global food issues. The cultivation of plant resources for NEVOs can also be popularized globally by utilizing marginal land or wastelands. Polyols can be prepared from NEVOs following different conversion routes, including esterification, etherification, amidation, ozonolysis, hydrogenation, hydroformylation, thio-ene, acrylation, and epoxidation. These polyols can be incorporated into the PU network for coating applications. Metal surface corrosion and microbial growth are severe problems that cause enormous economic losses annually. These problems can be overcome by NEVO-based PU coatings, incorporating functional ingredients such as corrosion inhibitors and antimicrobial agents. The preferred coatings have great potential in high performance, smart, and functional applications, including in biomedical fields, to cope with emerging threats such as COVID-19.

Study on a Novel Recyclable Anticorrosion Gel Coating Based on Ethyl Cellulose and Thermoplastic Polyurethane

In this paper, ethyl cellulose, thermoplastic polyurethane, and mineral oil were used as the main raw materials to synthesize a recyclable thermoplastic gel for anticorrosion coatings by a hot melt method. In addition, the effect of thermoplastic polyurethane on the properties of the coating was discussed. The structure and corrosion protection properties of the coating were characterized and analyzed by a scanning electron microscope, transmission electron microscope, X-ray diffraction, infrared spectroscopy, dynamic mechanical analysis, salt spray test, and electrochemical measurements. The results show that the ethyl cellulose and oil in the coating can form a stable organic-gel structure by hydrogen bonding, and the mineral oil and castor oil are uniformly dispersed in the coating. The surface of the coating does not change after 3000 h of a salt spray test. During the repeated hot melting spraying and immersion in 3.5 wt.% NaCl solution for five times, the electrochemical impedance modulus of the coating was always above 109 Ω⋅cm2, the water absorption rate was always less than 1.5 wt.%, and the mechanical properties of the coating did not decrease. This novel coating could be used for the corrosion protection of flange and valve connections in pipeline and bolting connections in different industries. The disassembly and assembly operation of these connection structures during the regular maintenance will destroy the ordinary anticorrosion coating, and the irregular geometric shape of such places also make difficulties for the preparation of ordinary coatings onsite.

Jatropha seed oil derived poly(esteramide-urethane)/ fumed silica nanocomposite coatings for corrosion protection

Jatropha oil [JO] based poly (esteramide-urethane) coatings embedded with fumed silica nanoparticles were prepared. JO was converted to N,N-bis(2-hydroxy ethyl) JO fatty amide (HEJA) and was further modified by a tetrafunctional carboxylic acid(trans 1,2 diaminocyclo-hexane-N,N,N’,N’,-tetraacetic acid) to form poly (diamino cyclohexane esteramide) (PDCEA). PDCEA was then treated with toluene 2,4-diisocynate and fumed silica to prepare poly(diamino cyclohexane urethane esteramide) (PUDCEA) nanocomposite. The formation of PDCEA and PUDCEA nanocomposites was confirmed by FTIR, 1H &13C NMR spectroscopic techniques. The thermal behavior and morphology of PUDCEA nanocomposite coatings were investigated by TGA/DTG, DSC, SEM, EDX spectroscopy. PUDCEA nanocomposites were applied on carbon steel and their coatings were produced at room temperature. The properties of these nanocomposite coatings were investigated by standard analytical methods. The PUDCEA-3 nanocomposite showed good anticorrosion and physico-mechanical performance. These naocomposite coatings can be employed safely upto 200oC.

Synthesis and characterisation of new modified anti‐corrosive polyesteramide resins by partial replacement of the ingredient source of the polybasic acid for organic surface coatings

Purpose

Polymeric systems based on polyesteramides (PEA) are high performance materials, which combine the useful properties of polyester and polyamide resins, and find many applications, most importantly as protective surface coatings. The purpose of this paper is to characterise and evaluate new modified anti‐corrosive PEA resins for use in protective coating formulations.

Design/methodology/approach

In the study report here, new modified PEA compositions were prepared and evaluated as vehicles for surface coating. The PEA resins were obtained by means of a condensation polymerisation reaction between phthalic anhydride (PA) and N,N‐bis‐(2‐hydroxyethyl) linseed oil fatty acid amide (HELA) as the ingredient source of the polyol used. The phthalic anhydride was partially replaced with N‐phthaloylglutamic acid NPGA as the ingredient source of the dibasic acid. The structure of the resin was confirmed by FT‐IR spectral studies. Coatings of 50±5 μm thickness were applied to the surface of glass panels and mild steel strips by means of a brush. The coating performance of the resins was evaluated using international standard test methods and involved the measurement of phyisco‐mechanical properties and chemical resistance.

Findings

The tests carried out revealed that the modified PEA based on N‐phthaloylglutamic acid (NPGA) enhanced both phyisco‐mechanical and chemical properties. Also, the resins were incorporated within primer formulations and evaluated as anti‐corrosive single coatings. The results illustrate that the introduction of N‐phthaloylglutamic acid, within the resin structure, improved the film performance and enhances the corrosion resistance performance of PEA resins.

Practical implications

The modified PEA compounds can be used as binder in paint formulations to improve chemical, physical and corrosion resistance properties.

Originality/value

Modified PEA resins are cheaper and can be used to replace other more expensive binders. These modified PEA resins can compensate successfully for the presence of many the anticorrosive paint formulations and thus lower the costs. The main advantage of these binders is that they combine the properties of both polyester and polyamide resins based on nitrogenous compound, are of lower cost, and they also overcome the disadvantages of both its counterparts. Also, they can be applied in other industrial applications.