Design of low-density cement optimized by cellulose-based fibre for oil and natural gas wells

Effect of Low-Temperature Plasma-Modified Carbon Fibers on Impact Load Damage of Low-Density Oil-Well Cement

After large-scale exploitation of conventional oil and gas resources, most remaining resources are in highly depleted zones, where the fracture pressure of the formations is greatly reduced. Low-density oil-well cement prevents wellbore and formation fractures by reducing annular liquid column pressure and is one of the most commonly used cements in the oil and gas industry. However, cement sheaths made of low-density oil-well cement can be easily damaged due to the impact load generated during the well completion process. Incorporating carbon fibers into the cement matrix can effectively enhance the performance of cement sheaths. To ensure that carbon fibers can be closely combined with the cement matrix, low-temperature plasma modification technology was used in this study to pretreat the fibers. The mechanical properties of low-density oil-well cement incorporated with unmodified or modified carbon fibers were studied in detail under an impact load. The results of X-ray photoelectron spectroscopy revealed that the content of hydrophilic groups on the surface increased from 18.3 to 60.3% after the plasma treatment. The impact test results showed that the peak strengths of the cements cured at 60 °C for 14 days with 0.3% unmodified and modified carbon fibers could reach 37.01 ± 1.7 and 62.27 ± 1.7 MPa, respectively, under the impact load, i.e., an increase of 68.25% after the carbon fibers were treated with low-temperature plasma. Similarly, the absorbed energy increased from 15.59 to 44.31 J, and the energy absorption rate increased from 25.98 to 73.85%. Low-temperature plasma modification provided hydrophilic functional groups on the surface, significantly improving the interfacial bonding between the carbon fibers and cement matrix. The strengthened interaction was beneficial to extending the bearing time under the impact load and demonstrated a positive influence on the mechanical properties related to the impact resistance.

The Effect of Polymer Elastic Particles Modified with Nano-Silica on the Mechanical Properties of Oil Well Cement-Based Composite Materials

The integrity of oil well cement sheaths is closely related to the long-term production safety of oil and gas wells. The primary material used to form a cement sheath is brittle. In order to reduce the brittleness of oil well cement and improve its flexibility and resistance to stress damage, nano-silica was used to modify polymer elastic particles, and their properties were analyzed. The influence of the modified polymer particles on the properties of oil well cement-based composite materials was studied, and the microstructure of the polymer particle cement sample was analyzed. The results showed that nano-silica effectively encapsulates polymer particles, improves their hydrophilicity, and achieves a maximum temperature resistance of 415 °C. The effect of the modified polymer particles on the compressive strength of cement sample is reduced. Polymer particles with different dosages can effectively reduce the elastic modulus of cement paste, improve the deformation and elasticity of cement paste, and enhance the toughness of cement paste. Microstructural analysis showed that the polymer particles are embedded in the hydration products, which is the main reason for the improvement in the elasticity of cement paste. At the same time, polymer particle cement slurry can ensure the integrity of the cement sample after it is impacted, which helps to improve the ability of oil well cement-based composite materials to resist stress damage underground.

Granular Calcium Carbonate Reinforced the Cement Paste Cured by Elevated Temperatures

In a heavy oil thermal recovery well, cement paste experiences the cyclic elevated temperature and steam of steam stimulation, the elevated temperature and steam of steam driving, and the high-concentration CO₂ (HCC) of in situ combustion conditions in sequence. To understand the effects of different conditions of heavy oil thermal recovery wells on the properties and microstructure of the cement paste, this paper investigated the influence of the cyclic elevated temperature, elevated temperature, and high-concentration CO₂ conditions on the compressive strength of the cement paste. Then, low-field nuclear magnetic resonance, scanning electron microscopy, and X-ray diffraction were used to test the pore structure, microstructure, and crystal type of the cement paste cured under different conditions. Experimental results showed that the elevated temperature curing loosened the microstructure of the cement paste and increased its pore size and porosity, resulting in reducing the compressive strength to 21.04 MPa, compared with that of the cement paste at cyclic elevated temperature. For the cement paste cured under high-concentration CO₂ conditions, the calcium hydroxide and calcium-silicate-hydrate reacted with CO₂ to generate granular vaterite, aragonite, and calcite in the pores and cracks, which repaired the cement paste by reducing the porosity and pore size of the cement paste and increasing its compressive strength. When the carbonation time increased to 28 days, the cement paste was completely carbonized, and the compressive strength of the cement paste increased by approximately 169%, compared with that of the cement paste cured at an elevated temperature.

Potential of Using Amazon Natural Fibers to Reinforce Cementitious Composites: A Review

The engineering application of natural lignocellulosic fibers (NLFs) has been intensifying all over the world due to their low cost and abundance, as well as their being eco-friendly and presenting favorable technological properties in polymeric and cementitious composites. Brazil, especially the Amazon region, owing to its climate and geographic position, has an abundant variety of NLFs that are still unexplored with great potential for use in various composite materials and applications such as civil construction, automobile parts and armor. Therefore, this review aims to establish a parallel between the technological properties of cementitious composites reinforced with Amazon NLFs, both in fresh and hardened states, and to analyze, compare results and contribute to a better understanding of the similarities and differences between the types of reinforcements. A relevant contribution of this review is the possibility of improving knowledge about Amazon NLFs, showing their potential for application in eco-friendly materials, in addition to contributing to studies with new NLFs not yet applied in composite. For this, it was necessary to carry out a literature survey on the physical, chemical and mechanical properties of cementitious composites reinforced with NLFs, in addition to analyzing case studies involving fibers such as curaua, açai, bamboo, jute and sisal. It can be concluded that the physical and chemical characteristics of the Amazon NLFs directly influence the technological properties of cementitious compounds, such as mechanical strength and water absorption. However, there might be a need for surface treatment aimed at improving adhesion and durability of the cementitious composite. Finally, some suggestions for future research work are highlighted in order to show the need to continue investigations on the application of Amazon NLFs in cementitious composites.

Recent advances in cellulose and its derivatives for oilfield applications

The purpose of this review is to summarize and discuss the recent developments in exploring cellulose and its derivatives in the applications of oilfield chemicals for petroleum drilling and exploiting. We begin with a brief introduction of cellulose and its common water-soluble derivatives, such as the carboxymethyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, hydroxypropyl methylcellulose, and amphoteric cellulose. Afterwards, the applications of cellulose derivatives in different petroleum exploitation processes, such as drilling, cementing, and fracturing, are set out in detail. Finally, the application perspectives and challenges of cellulose derivatives for oilfield applications are presented. This work demonstrates that cellulose derivatives have wide application prospects in oilfield industry in the future.